Johnson 40-6519 Instruction Manual
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Johnson 40-6519 Instruction Manual

Self-leveling rotary laser
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1658i-English_Manuals 1/11/17 11:50 AM Page 1
Self-Leveling Rotary Laser
Model No. 40-6519
Instruction Manual
Congratulations on your choice of this Self-Leveling Rotary Laser. We
suggest you read this instruction manual thoroughly before using the
instrument. Save this instruction manual for future use.
This is a Class IIIa laser tool and is manufactured to comply with CRF 21,
parts 1040.10 and 1040.11 as well as international safety rule IEC 285.
©2017 Johnson Level & Tool - Rev. 1
1

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Summary of Contents for Johnson 40-6519

  • Page 1 Save this instruction manual for future use. This is a Class IIIa laser tool and is manufactured to comply with CRF 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285. ©2017 Johnson Level & Tool - Rev. 1...

  • Page 2: Table Of Contents

    1. Kit Contents Description Qty. Self-Leveling Rotary Laser “AA” Alkaline Batteries Wall/Ceiling Mount 8' Grade Rod Elevating Tripod Detector with 2 “AA” Alkaline Batteries Tinted Glasses Target Instruction Manual Hard-Shell Carrying Case ©2017 Johnson Level & Tool - Rev. 1...

  • Page 3: Features And Functions

    Failure to do so, may void the warranty. DANGER! Class IIIa Laser Product Max. Power Output: Wavelength: 625-645nm THIS TOOL EMITS LASER RADIATION. DO NOT STARE INTO BEAM. AVOID DIRECT EYE EXPOSURE. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 4 • Use only original Johnson ® parts and accessories purchased from your Johnson ® authorized dealer. Use of non-Johnson ® parts and accessories will void warranty. ©2017 Johnson Level & Tool - Rev. 1...

  • Page 5: Location/Content Of Warning Labels

    1658i-English_Manuals 1/11/17 11:50 AM Page 5 4. Location/Content of Warning Labels ©2017 Johnson Level & Tool - Rev. 1...

  • Page 6: Location Of Parts/Components

    Hand Grips DC 6V Outlet (6V Charger not included) Battery Cover Screw Charging LED Indicator Battery Cover 5/8" - 11 Screw Thread Leveling Base Connecting Bar Y-Calibration Hole Bolt Adjustment Knob Receiver ©2017 Johnson Level & Tool - Rev. 1...
  • Page 7 1658i-English_Manuals 1/11/17 11:50 AM Page 7 Keypad Low Speed LED Power LED Power Button High Speed LED Rotating Speed Medium Speed LED Switch Button Leveling Base 5/8" - 11 Screw Thread Release Lever Hanging Holes Adjustment Knob ©2017 Johnson Level & Tool - Rev. 1...

  • Page 8: Operating Instructions

    2. Insert six “AA” alkaline batteries into the battery compartment according to the polarity illustrated inside. 3. Close the battery cover. 4. Screw in the battery cover screw in a counter-clockwise direction to lock the battery cover. ©2017 Johnson Level & Tool - Rev. 1...

  • Page 9: Using The Product

    • When starting the unit, the laser will be in high-speed mode. • Low speed is recommended for indoor use to give the best beam visibility. • High speed is recommended when used with a detector. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 10 Leveling the Laser for use in Vertical Mode (Bubble Level Adjustment) 1. Turn the lock knob counter-clockwise to the “Off” position to lock the compensator. The laser will be operating in manual mode and will not be self-leveling. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 11 “Off” position. This ensures no damage can happen to the laser assembly during transport. • If you plan to store the laser for more than 3 months, remove batteries from the laser and detector. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 12 (a) Structure 1) Holding Cord 2) Signal Indicator 3) Horn 4) Horizontal Vial 5) Detecting Window 6) Reference Front Marker 7) Power Key 8) Reference Back Marker 9) Connection Port 10) Battery Door ©2017 Johnson Level & Tool - Rev. 1...
  • Page 13 2. Snap the battery cover back. Note: Take the batteries out when the unit is not in use for a long time. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 14 Horizontal Vial 2. Keep the detecting window facing the rotating laser. 3. Keep the detector still while detecting the laser beam. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 15 The horn will give two short sounds and the unit will power off auto- matically. 5. Accessories Usage • Connecting to the grade rod bracket • Connecting to the grade rod ©2017 Johnson Level & Tool - Rev. 1...
  • Page 16 If unit comes into contact with water or other liquids, wipe it dry immediately. • Do not use unit around fire or expose it to fire in any way. ©2017 Johnson Level & Tool - Rev. 1...

  • Page 17: Laser Placement

    5/8" screw thread in the laser base Attach to tripod through Attach to leveling base to 5/8" screw thread of the use vertically leveling base to use vertically ©2017 Johnson Level & Tool - Rev. 1...

  • Page 18: Application Demonstrations

    1658i-English_Manuals 1/11/17 11:50 AM Page 18 9. Application Demonstrations The 40-6519 can be used for many applications. Some ideas to enhance the utility of your new laser include: • Installing wood or metal stud walls. Use horizontally to mark reference heights on the stud walls for electrical outlets or other items.
  • Page 19 1658i-English_Manuals 1/11/17 11:50 AM Page 19 ©2017 Johnson Level & Tool - Rev. 1...

  • Page 20: Troubleshooting Guide

    LESS THAN (procedure in the manual) 1/2" per 10m or return to Johnson dealer for calibration Laser is out of Return to Johnson calibration MORE THAN dealer for service 1/2" per 10m ©2017 Johnson Level & Tool - Rev. 1...
  • Page 21 Ambient temperature Ensure temperature is too high/low within operating range listed under specifications Beam is difficult to Speed too low Turn laser onto high detect with laser speed detector ©2017 Johnson Level & Tool - Rev. 1...

  • Page 22: Calibration

    3/16” at 25’, the laser is out of calibration. Calibrate the laser by following the steps in the Accuracy Calibration section below. If this distance is < 1/16” at 25’, proceed to step 11 to check the Y-direction accuracy. ©2017 Johnson Level & Tool - Rev. 1...
  • Page 23 2. Remove the adjustment-hole bolts with a #1 Philips screw- driver, and adjust the X direction fine-adjustment bolt in the instrument core with a 3mm hex wrench until the top edge of ©2017 Johnson Level & Tool - Rev. 1...
  • Page 24 2. Place the instrument horizontally on a rotating tripod head so that the plumb beam strikes the ceiling. The higher the ceiling, ©2017 Johnson Level & Tool - Rev. 1...
  • Page 25 If the plumb beam is out of calibration, and the rotary beam is within calibration, the laser must be serviced by an authorized Johnson dealer. No further user adjustments are possible. If both rotary and plumb beams are out of calibration, follow the steps above for Accuracy Calibration.
  • Page 26 Loosening will move the bubble TOWARDS the adjustment screw. 5. After the vial is calibrated, reinstall the vial adjustment bolt cover. Remove vial adjustment Calibrate the vial using bolt cover 2.5mm hex wrench ©2017 Johnson Level & Tool - Rev. 1...

  • Page 27: Technical Specifications

    2.9 lbs. (laser only); 3.1 lbs. (laser and leveling base) Working Temperature 14°F to 113°F (-10°C to +45°C) Tripod Thread 5/8" – 11 Rotation Speeds 200 rpm, 400 rpm, 600 rpm IP Protection Class ©2017 Johnson Level & Tool - Rev. 1...

  • Page 28: Care And Handling

    14. Product Warranty Johnson Level & Tool offers a three year limited warranty on each of its products. You can obtain a copy of the limited warranty for a Johnson Level & Tool product by contacting Johnson Level & Tool's Customer Service Department, as provided below, or by visiting our web site at www.johnsonlevel.com.

  • Page 29: Warranty Registration

    For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Dept. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS. In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.

  • Page 30: Accessories

    NO WARRANTY. If you need any assistance in locating any accessories, please contact our Customer Service Department. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS. In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.

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