Johnson 40-6527 Instruction Manual
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Johnson 40-6527 Instruction Manual

Self-leveling rotary laser
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1625i-English_Manuals 12/28/16 9:41 AM Page 1
Self-Leveling Rotary Laser
Model No. 40-6527, 40-6532 & 40-6539
Instruction Manual
Congratulations on your choice of this Self-Leveling Rotary Laser. We
suggest you read this instruction manual thoroughly before using the
instrument. Save this instruction manual for future use.
This tool emits one rotating laser beam plus one plumb beam and is
ideal for laying out indoor and outdoor construction projects.
This is a Class IIIa laser tool and is manufactured to comply with CRF 21,
parts 1040.10 and 1040.11 as well as international safety rule IEC 285.
©2016 Johnson Level & Tool - Rev. 2
1

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Summary of Contents for Johnson 40-6527

  • Page 1 This is a Class IIIa laser tool and is manufactured to comply with CRF 21, parts 1040.10 and 1040.11 as well as international safety rule IEC 285. ©2016 Johnson Level & Tool - Rev. 2...

  • Page 2: Table Of Contents

    Self-Leveling Rotary Laser Ni-MH Rechargeable Battery Pack 6.4V Battery Charger Alkaline Battery Compartment (batteries not included) Detector with Clamp and 9V Battery Remote Control with 9V Battery Tinted Glasses Instruction Manual Hard-Shell Carrying Case ©2016 Johnson Level & Tool - Rev. 2...

  • Page 3: Features And Functions

    Failure to do so, may void the warranty. DANGER! Class IIIa Laser Product Max. Power Output: ≤ 5mW Wavelength: 625-645nm THIS TOOL EMITS LASER RADIATION. DO NOT STARE INTO BEAM. AVOID DIRECT EYE EXPOSURE. ©2016 Johnson Level & Tool - Rev. 2...

  • Page 4: Location/Content

    • Use only original Johnson ® parts and accessories purchased from your Johnson ® authorized dealer. Use of non-Johnson ® parts and accessories will void warranty. 4. Location/Content of Warning Labels ©2016 Johnson Level & Tool - Rev. 2...

  • Page 5: Location Of Parts/Components

    5. Location of Part/Components Battery-case locking screw Remote control Receivers Laser output Battery case window Keypad Vertical adjustment knob Calibration Handle and screw plug vertical bracket Transportation locking knob 5/8"-11 thread holes ©2016 Johnson Level & Tool - Rev. 2...

  • Page 6: Operating Instructions

    • The instrument will still work even if it is being charged with the charger. • Do not charge alkaline batteries. • Used (discharged) batteries are hazardous waste and should be disposed of properly. ©2016 Johnson Level & Tool - Rev. 2...

  • Page 7: Using The Product

    • With a second press of this button, the instrument emits a longer laser line. • With a third press of this button, the instrument emits a laser point. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 8 Use on a platform Usage for Horizontal Application 1. Put in the Ni-MH battery pack (40-6532 & 40-6539) or alkaline batteries, or connect with 6.4V charger (40-6532 & 40-6539) through power jack. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 9 High Rotation Speed Key Scan Key Rotation Power Key speed and (turns power off only) scan keys Note: Remote control operating panel is similar to laser operating panel (40-6532 & 40-6539). ©2016 Johnson Level & Tool - Rev. 2...
  • Page 10 (40-6532 & 40-6539). 6. Power the instrument off when you finish work and keep the transportation lock in the locked/off position. Connected to a 5/8” x 11 tripod Use on a platform ©2016 Johnson Level & Tool - Rev. 2...
  • Page 11 7) Beeper 8) Reception window 9) Fine/Coarse accuracy key 10) Beeper key 11) Back display window 12) Back on grade mark 13) Bracket screw thread 14) Battery cover screw 15) Battery cover ©2016 Johnson Level & Tool - Rev. 2...
  • Page 12 • Put the battery cover door back, and tighten the screw. Note: 1) Remove the battery when the unit is being stored for a long time. 2) When the low battery indicator is displayed, change the battery soon. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 13 The sound symbol displayed on the LCD will change accordingly. Note: There will be two beeps when turning the unit on and off. There will be one beep when changing functions. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 14 2. When detecting a vertical laser signal, it is important to have the bubble vial centered, as the deflection of the receiver will influence its receiving accuracy. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 15 If the battery is very low, the unit will power off automatically. Replace the battery. (i) Rod Clamp Connecting to the rod clamp. Connecting to the grade rod. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 16 If detector comes into contact with water or other liquids, wipe it dry immediately. • Do not use the detector around fire or expose it to fire in any way. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 17 2. Buzzer 9. Battery-box 3. Coarse/Fine detection symbol 3. Receiving window 4. Sound symbol 4. Reference rabbet 5. Detecting position symbol 5. Sound button 6. Coarse/Fine detection button 7. Power button (On/Off) ©2016 Johnson Level & Tool - Rev. 2...
  • Page 18 1. Coarse detection • Aim the receiving window at the rotating laser. Loosen the clamp bolt and move the detector up and down to receive the laser signals transmitted by the rotating laser. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 19 • Press the sound function button. The sound symbol is displayed which means it is ready for sound function. The detector then sounds coarse/fine and on grade detection through sound (buzz) signals. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 20 If detector comes into contact with water or other liquids, wipe it dry immediately. • Do not use the detector around fire or expose it to fire in any way. ©2016 Johnson Level & Tool - Rev. 2...

  • Page 21: Calibration

    4. Measure the vertical distance (h) between point A and point B. 5. If h≤1/16", accuracy is within specification. If not, the accuracy is beyond the specification. If beyond the specification, the unit can be calibrated as follows. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 22 2. Check the accuracy of Y-direction with the same method as that of X-direction (mark the point as C and D). 3. If the accuracy is beyond specification the unit can be calibrated as follows. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 23 10'; 25' is preferred. 3. Mark the point on the ceiling where the plumb beam hits. 4. Rotate the laser 90 degrees and again mark the spot where the plumb beam hits. ©2016 Johnson Level & Tool - Rev. 2...
  • Page 24 In this case, return the laser to your Johnson dealer for service, as specialty equip- ment is needed to recalibrate the laser.

  • Page 25: Technical Specifications

    Weight 4.409lbs (2Kg) Working Temperature 32°F to 104°F (0°C to +40°C) Center screw thread 5/8" – 11 Scanning Modes 0º, 30º, 60º Rotation Speed 150, 200, 250, 300 rpm IP Protection Class ©2016 Johnson Level & Tool - Rev. 2...

  • Page 26: Application Demonstrations

    1625i-English_Manuals 12/28/16 9:41 AM Page 26 10. Application Demonstrations Plumb reference for ceiling Reference for anti-static flooring installation installation Reference for window installation Reference for flooring Reference for squaring and Reference for cement floor leveling installation ©2016 Johnson Level & Tool - Rev. 2...

  • Page 27: Care And Handling

    12. Product Warranty Johnson Level & Tool offers a three year limited warranty on each of its products. You can obtain a copy of the limited warranty for a Johnson Level & Tool product by contacting Johnson Level & Tool's Customer Service Department, as provided below, or by visiting our web site at www.johnsonlevel.com.

  • Page 28: Warranty Registration

    For further assistance, or if you experience problems with this product that are not addressed in this instruction manual, please contact our Customer Service Dept. In the U.S., contact Johnson Level & Tool’s Customer Service Department at 888-9-LEVELS. In Canada, contact Johnson Level & Tool’s Customer Service Department at 800-346-6682.

  • Page 29: Troubleshooting

    Battery pack required Fully discharge batteries reconditioning by operating tool. Fully (rechargeable batteries charge batteries (12-14 only) hrs.) Repeat two more times. Rechargeable battery Replace rechargeable pack has exceeded its battery pack. useful life ©2016 Johnson Level & Tool - Rev. 2...

  • Page 30: Johnson Level & Tool - Rev. 2

    LESS THAN (procedure in the manual) 1/4" per 100' or return to Johnson dealer for calibration Laser is out of Return to Johnson calibration MORE THAN dealer for service 1/4" per 100' ©2016 Johnson Level & Tool - Rev. 2...
  • Page 31 Ambient temperature Ensure temperature is too high/low within operating range listed under specifications Beam is difficult to Speed too low Turn laser onto higher detect with laser speed detector ©2016 Johnson Level & Tool - Rev. 2...
  • Page 32 Battery pack requires Fully discharge batteries reconditioning by operating tool. Fully charge batteries (12-14 hrs.) Repeat two more times. Rechargeable battery Replace rechargeable pack has exceeded its battery pack. useful life ©2016 Johnson Level & Tool - Rev. 2...

This manual is also suitable for:

40-653240-6539

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