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Floe Cargo Max 650-70006-01 Assembly Instructions Manual

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CARGO
1. 3/4" Wrenches (2)
2. 13/16" Socket
650-70006-01
All material copyright © 2015 FLOE International, Inc. Unauthorized reproduction is strictly prohibited. Specifications subject to change without notice.
XRT 8-57
Xtreme Rugged Technology
A
ssembly
Tools required
3. 7/16" Wrench
4. 7/8" Wrench
I
nstructIons
5. #2 & #3 Phillips
6. Torque Wrench
Screwdrivers
7. Cordless Drill
Ma
With Ultra Body
8. T-27 Torx Drive
TM
TM
4/10/15
rev 8/17

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Summary of Contents for Floe Cargo Max 650-70006-01

  • Page 1 6. Torque Wrench 8. T-27 Torx Drive Screwdrivers 2. 13/16” Socket 4. 7/8” Wrench 7. Cordless Drill 650-70006-01 All material copyright © 2015 FLOE International, Inc. Unauthorized reproduction is strictly prohibited. Specifications subject to change without notice. 4/10/15 rev 8/17...
  • Page 2 1. Bed & frame 150-01557-01 (wired w/side, clearance, tail lights) AsseMBled 2. Axle & hubs AsseMBled 550-07277-00 3. Tongue AsseMBled (WiTH Wire FisH) 150-01556-01 4. Tongue clamp AsseMBled 150-01558-00 5. Limiter strap AsseMBled 149-01702-01 6. Tongue jack AsseMBled 551-09901-00 7. Tailgate ramp AsseMBled 149-00523-01 8.
  • Page 3   Cargo Max assembly - Step 1            AsseMBling THe Axles & Tires - PArT one     1. Locate the axle isolation strips packed in the assembly ...
  • Page 4 Cargo Max assembly - Step 2      AsseMBling THe Axles & Tires - PArT TWo     1. Attach (1) tire w/rim to each axle hub w/valve stem toward  the outside of the trailer frame (see FIG. 2). 2.
  • Page 5 Cargo Max assembly - Step 3 AsseMBling THe TilT ClAMP & liMiTer sTrAP To THe Tongue, THen ATTACHing Tongue To THe FrAMe Tilt Clamp & Limiter Strap Assembly Instructions Attaching the tongue to the frame 1. Slide the Tilt Clamp (A), and Limiter Strap (B) onto the Attach the tongue to the trailer frame using (1) 1-1/2 x tongue (C) as shown in FIG.
  • Page 6 Cargo Max assembly - Step 4 eleCTriCAl AsseMBly The majority of the wiring is already pre-installed within the frame. The following steps outline how to run the last of the wiring through the tongue using the pre-installed “wire fish”. 1. Attach the flat four prong end of the wire harness to the fish at the rear end of the tongue under the trailer.
  • Page 7 Cargo Max assembly - Step 5 AsseMBling Corner risers Attach the rear corner supports by tipping the top end of the trailer bed in – and sliding it under the upper lip of the trailer bed and inserting the lower tab into the rear frame tube, making sure that the lip of the bed inserts into the channel of the sup- ports as shown in FIG 5A.
  • Page 8 Cargo Max assembly - Step 6 PArT 1: TAilgATe rAMP insTAllATion It is necessary to attach the Tailgate Ramp before Step 6 to ensure proper alignment of Latch Brackets. The Tailgate Ramp nests into Hinge Clamp(s) by inserting Tailgate Ramp at an approximately 30-degree angle into the Hinge Clamp(s) as shown in FIG A &...
  • Page 9 Cargo Max assembly - Step 6 PArT 2: AsseMBling THe TAilgATe rAMP lATCH BrACKeTs FIG. 6. The Pre-drilled holes are slightly oversize in order to properly align the Tailgate latch with the Latch Bracket. Adjust as necessary before tightening screws. • Fasten the latch brackets to the trailer bed using (4) 1/4 x 1-1/4”...
  • Page 10 Cargo Max assembly - Step 7 AsseMBling Fenders Attach the fenders to the side of the trailer using (10) 1/4 x 5/8” truss head Torx drive screw, (10) 1/4” flat washers, and (10) 1/4” acorn nuts (five each per fender) as shown in FIG. 7. Torque to 2 FT/lBs (24 in/lBs) FIG.
  • Page 11 Cargo Max assembly - Step 8 Tongue jACK AsseMBly Attach the Tongue Jack to the driver’s side of the tongue using (4) 3/8 x 3-3/4” bolts and (4) 3/8 nylock nuts as shown in FIG. 8A & 8B. Torque to 35 FT/lBs FIG.
  • Page 12 Cargo Max assembly - Step 9 AsseMBling THe liCense PlATe BrACKeT* 1. Attach the license plate bracket to the trailer frame using the (2) #10 x ¾” SS self-drilling, self-tapping Phillips screws & (2) fnder washers located in the components kit. 2.