DeVilbiss iGo 306 SERIES Service Manual
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DeVilbiss iGo 306 SERIES Service Manual

Portable oxygen system
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d
v
G
p
o
s
®
e
ilbiss i
o
ortable
xyGen
ystem
s
m
ervice
anual
for qualified service personnel only
FAA
Approved
MODEL 306 SERIES
for air travel!
DANGER – NO SMOKING
CAUTION-Federal (U.S.A.) law restricts this device to sale by or on the order of a physician.
Made in the USA of US and Imported Parts.

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Summary of Contents for DeVilbiss iGo 306 SERIES

  • Page 1 ® ilbiss i ortable xyGen ystem ervice anual for qualified service personnel only Approved MODEL 306 SERIES for air travel! DANGER – NO SMOKING CAUTION-Federal (U.S.A.) law restricts this device to sale by or on the order of a physician. Made in the USA of US and Imported Parts.

  • Page 2: Table Of Contents

    DeVilbiss Customer Service Contact Information ........

  • Page 3: Important Safeguards

    • Oxygen causes rapid burning . DO NOT SMOKE WHILE SERVICING YOUR DEVILBISS OXYGEN EQUIPMENT . Keep matches, cigarettes, burning tobacco and candles away from the area in which the system is operated or stored . Do not operate in rooms heated by paraffin or portable gas heaters.

  • Page 4: Introduction

    306D-037 Rev C any maintenance. DeVilbiss reserves the right to alter or change the design of the DeVilbiss Portable Oxygen System. Hence, slight differences in construction or components may exist between the unit in hand and 1.

  • Page 5: Set Up & Operating Instructions

    Flow Rate lights will remain lit. The Battery Status lights illuminate and operating instructions. An overview is below: to indicate battery charge level. The Flow Indicator light pulses ON CAUTION–The plug on the DeVilbiss iGo is a three-prong plug that with each breath. must be connected to a grounded receptacle.

  • Page 6: Alert System

    Continuous Flow light continuously and turns OFF the Yellow No Oxygen Purity: Breath Detected light. The DeVilbiss iGo is equipped with a DeVilbiss oxygen sensing device (OSD ). The device continuously monitors the oxygen purity ®...

  • Page 7: Provider's Notes

    NOTE–If the following described complete processing of the turning the power switch ON and verifying that the audible concentrator by a qualified DeVilbiss provider/technician is not alert and the front panel indicator lights are operating. possible, the device must not be used by another patient! 3.

  • Page 8: System Operation

    When the concentrator is turned ON @ 3 LPM, the following System Operation cycling sequence can be observed by attaching pressure gauges The DeVilbiss iGo Portable Oxygen System uses a pressure-swing to the sieve bed test points. adsorption system. Air is drawn through filters into a double-head, 1.

  • Page 9: Simplified Troubleshooting

    T R O U B L E S H O O T I N G Simplified Troubleshooting The following troubleshooting chart will help you analyze and correct minor iGo malfunctions. If the suggested procedures do not help, call your DeVilbiss provider. Do not attempt any other maintenance at this time. SYMPTOM POSSIBLE CAUSE REMEDY Unit not operating.
  • Page 10 If light flashes longer than 10 minutes, battery is defective. flashing. and the battery pack is being checked. Contact DeVilbiss for a replacement. Short battery run time. 1. Battery needs to be reconditioned. 1. Perform a complete discharge and then a 100% charge of the battery.

  • Page 11: Way Proportional Valve

    C O M P O N E N T D E S C R I P T I O N A N D F U N C T I O N COMPONENT DESCRIPTION AND Molecular Sieve Beds Molecular sieve beds contain a synthetic alumino-silicate that FUNCTION attracts and holds nitrogen in a magnetic bond.

  • Page 12: Proper Repair And Replacement Procedures

    A service kit (part #444-501) containing the necessary gauges, orientation of the ribbon cable’s connection to the PC board, tools, and testing instruments to properly service all DeVilbiss including position of its black traces. Note the position of the oxygen concentrators is available. In addition, service personnel intake and final bacteria filters and orientation of tubing.

  • Page 13: Battery Pack

    C O M P O N E N T T E S T I N G , R E PA I R , A N D R E P L A C E M E N T pad/panel above indented area on front cover. Carefully place the pack onto the concentrator.

  • Page 14: Exhaust Muffler

    C O M P O N E N T T E S T I N G , R E PA I R , A N D R E P L A C E M E N T To remove or replace the control panel: Motor Mounts 1.

  • Page 15: Devilbiss Customer Service Contact Information

    Customer Service (USA): 800-338-1988 / 814-443-4881, cs@DeVilbissHC.com International Department: 814-443-4881, DHCinternational@DeVilbissHC.com Europe: +49 (0) 621-178-98-0 Ordering Replacement Parts Order parts and literature from your DeVilbiss provider. To expedite the process, be prepared to provide the following information: • Account and ship-to numbers •...

  • Page 16: Specifications

    Device Classification ..........Class 1, Type BF Applied Part, IPX1 (Battery Mode Only), IPX0 (AC and DC Input Mode) The DeVilbiss iGo Oxygen Concentrator meets RTCA DO-160F Section 21 Class M for battery operation only Airline Use. * Use only DeVilbiss exact replacement parts.

  • Page 17: Symbols & Definitions

    S Y M B O L S & D E F I N I T I O N S / F I G U R E S , D I A G R A M S A N D V I E W S SYMBOLS &...

  • Page 18: Diagrams

    F I G U R E S , D I A G R A M S A N D V I E W S Figure 1 - Pneumatic Diagram LT-2044...
  • Page 19 F I G U R E S , D I A G R A M S A N D V I E W S Figure 2 - Wiring Diagram LT-2044...
  • Page 20 F I G U R E S , D I A G R A M S A N D V I E W S Figure 3 - Front Control Panel Oxygen Outlet Front Cover Cover Screws Base LT-2044...
  • Page 21 F I G U R E S , D I A G R A M S A N D V I E W S Figure 4 - Rear Handle Air Filter (in handle cavity) Cart Connection Battery Latch Battery Rear Cover Base LT-2044...
  • Page 22 F I G U R E S , D I A G R A M S A N D V I E W S Figure 5 - Side Front Cover Rear Cover Power Input Base Handle (one on each side) Exhaust Vents LT-2044...
  • Page 23 F I G U R E S , D I A G R A M S A N D V I E W S Figure 6 - Bottom Rating Label Foot Hour Meter Figure 6A - APP Tubing Inside Figure 6B - Inset Close Up Atmospheric Pressure Port Tubing from PC Board to Atmospheric Pressure Port...
  • Page 24 F I G U R E S , D I A G R A M S A N D V I E W S Figure 7 - Battery Bay Communication Port Battery Contacts Battery Bumpers Cover Screws Battery Slots LT-2044...
  • Page 25 F I G U R E S , D I A G R A M S A N D V I E W S Figure 8 - Top with Rear Cover Removed Front Cover Ribbon Connector Cable Final Bacteria Filter Intake Silencer/Filter Accumulator Tank...
  • Page 26 F I G U R E S , D I A G R A M S A N D V I E W S Figure 9 - Inside Front Cover Oxygen Outlet 1/8" Tubing Ribbon Connector Cable Foam LT-2044...
  • Page 27 F I G U R E S , D I A G R A M S A N D V I E W S Figure 10 - Rear with Cover Removed PC Board Regulator Sieve Bed Sieve Bed Base Four-Way Valve LT-2044...
  • Page 28 F I G U R E S , D I A G R A M S A N D V I E W S Figure 11 - Front with Cover Removed Intake Silencer/Filter Accumulator Tank Pressure Relief Valve Motor Exhaust Mount Compressor Muffler...
  • Page 29 F I G U R E S , D I A G R A M S A N D V I E W S Figure 12 - Motor Control Board LT-2044...
  • Page 30 F I G U R E S , D I A G R A M S A N D V I E W S Figure 13 - PC Board Pressure Switch LT-2044...

  • Page 31: Guidance And Manufacturer's Declaration

    G U I D A N C E & M A N U FA C T U R E R ' S D E C L A R AT I O N DEVILBISS GUIDANCE AND MANUFACTURER’S DECLARATION WARNING Medical Electrical Equipment needs special precautions regarding EMC and needs to be installed and put into service according to the Electromagnetic Compatibility [EMC] information provided in the accompanying documents.
  • Page 32 37100 Tours 68309 Mannheim FRANCE GERMANY +33 (0) 2 47 42 99 42 +49 (0) 621-178-98-0 DeVilbiss Healthcare LLC • 100 DeVilbiss Drive • Somerset, PA 15501 • USA 800-338-1988 • 814-443-4881 • www.DeVilbissHealthcare.com DeVilbiss, DeVilbiss iGo ® and OSD ®...

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