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Summary of Contents for Wanner Engineering P100
- Page 1 P100 Metering Pump Installation & Service P100-991-2400B W0032A Metallic Pump shown 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332- 5681 FA X: (612) 332- 6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com/metering email: sales@wannereng.com...
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Page 2: Component Identification
P100 Contents Component Identification Page Specifications ................ Dimensions ................3 Oil Cover/ID Plate Installation ................4 Maintenance ................6 Reducer Fluid End Service .................7 Parts List ................9 Hydraulic End Parts List ............11 Outlet Reducer Parts List ..............1 Troubleshooting..............13 Inlet Replacement Parts Kits ............14 Warranty ................15... - Page 3 P100 Dimensions P100 Models with Metallic Pumping Head Inches (mm) 316 Stainless Steel Ø0.41 (4X) (10.4) Hastelloy ® Ø6.50 (165.1) 5.65 8.61 (143.5) (218.7) 4.50 (114.3) 9.03 (229.4) NEMA 56C Ø0.625 (15.88) 0.187 5.75 Square Key (4.75) (146.1) 7.27 NEMA 56C Flange (184.7)
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Page 4: Important Precautions
Consult installation drawing below for typical precision metering regulator bypass line. fluid system components. Contact Wanner Engineering or the Consult the Factory for the following situations: distributor in your area for more details. -
Page 5: Inlet Piping
P100 Installation Inlet Piping Discharge Piping Provide for permanent or temporary installation of a compound Hose and Routing pressure gauge to monitor the inlet pressure. To maintain Use the shortest, most-direct route for the discharge line. maximum flow, the pump inlet should be under flooded suction conditions at all times. -
Page 6: Initial Start-Up Procedure
P100 Installation Initial Start-Up Procedure Calibration Procedure Before you start the pump, be sure that: Each individual metering pump put into service must be calibrated in order to accurately determine required pump speed to achieve • All shut-off valves are open, and the pump has an adequate the desired flow. - Page 7 Use 3-mm Allen wrench to remove two capscrews (0) from valve plate (1). CAUTION: Do not disassemble the hydraulic end of the pump. For assistance, contact Wanner Engineering (612- b. Lift diaphragm () by one edge, and turn pump shaft 332-5681) or the distributor in your area.
- Page 8 P100 Fluid End Service 4. Flush Contaminant from 6. Fill and Seal Oil Reservoir Hydraulic End a. Reservoir diaphragm (71) protrudes down into pump housing approximately 1/4 to 3/8 in. Add oil, if required, (Only if diaphragm has ruptured) so that when diaphragm is set into reservoir all air is pushed out.
- Page 9 P100 Fluid End Parts List W0037 W0038 W0040 W0039 Bolt Torque Specifications Ref. No. in-lbs N-cm 1,017 P100-991-400B...
- Page 10 P100 Fluid End Parts List Ref. Quantity/ Ref. Quantity/ No. Part Number Description Pump No. Part Number Description Pump G0-04-011 Bolt, hex-head, SST ......8 15 D10-01-1011 Inlet Valve, Nitronic ......1 D10-01-1017 Inlet Valve, Hastelloy C .......1 F0-100-1033 Plate, manifold support D10-01-3300 Inlet Valve, ceramic ......1...
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Page 11: Bolt Torque Specifications
P100 Hydraulic End Parts Lists Ref. Quantity/ Hydraulic End Service No. Part Number Description Pump CAUTION: Do not disassemble or service the hydraulic 5 G0-086-010 Screw, cap, hex-flange-head ....6 end. 53 F0-036-110 O-ring, back cover screws, Buna ..6 Fo r a s s i s t a n c e , c o n t a c t Wa n n e r E n g in e e rin g a t 54 G0-131-1010 Cover ...........1... - Page 12 P100 Reducer Parts List Ref. Quantity/ Ref. Quantity/ No. Part Number Description Pump No. Part Number Description Pump 100 11-100 Reducer, 5:1 ratio, 56C ......1 103 11-115 Kit, Single Output Shaft, 5/8” dia..1 11-101 Reducer, 7.5:1 ratio, 56C ....1 104 F0-10-100 Adapter, P100 ........1...
- Page 13 P100 Troubleshooting Problem Probable Cause Solution No power. Supply correct power according to motor requirements. Blown fuse/tripped circuit Replace/reset, eliminate circuit overload. breaker. Shaft coupling to pump not in Install proper coupling hardware (see parts list). place. Motor/Pump Current overload - motor.
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Page 14: Kit Contents
P100 Replacement Parts Kits TO ORDER REPLACEMENT PARTS KIT: A Replacement Parts Kit contains 9 digits corresponding to customer-specified design options. Order Kit Contents Digit Code Description Kit Designator Pump Configuration Part Number† Description K D V For all P100 Pumps •... -
Page 15: Limited Warranty
Wanner Engineering, Inc. Wanner Engineering, Inc. will repair or replace, at its option, defective parts without charge if such parts are returned with transportation charges prepaid to Wanner Engineering, Inc., 104 Chestnut Avenue, Minneapolis,... - Page 16 1204 Chestnut Avenue, Minneapolis, MN 55403 TEL: (612) 332- 5681 FA X: (612) 332- 6937 TOLL-FREE FAX [US only]: (800) 332-6812 www.hydra-cell.com/metering email: sales@wannereng.com © 005 Wanner Engineering, Inc. Printed in USA P100-991-400B 8/005, Revised /007...