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2.00
SERVICE & OPERATING MANUAL
51
9.19
Original Instructions
233
7.19
Certified Quality
183
3/8" NPT AIR EXHAUST
SUCTION PORT(OPTIONAL)
1/2" NPT
Quality System
1.42
ISO9001 Certified
36.12
7.19
183
UCTION PORT
/2" NPT
Environmental Management System
ISO14001 Certified
R.19
4.83
5.50
139.70
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
www.SAndpiperpUMp.cOM
© copyright 2013 warren rupp, inc.
All rights reserved
1.25
6.90
32
175.13
1.76
44.61
Model S05
4X
.38
MTG. HOLE
10
Metallic
Design Level 1
7.75
197
3.12
79.12
DISCHARGE PORT
1/2" NPT
AIR INLET
1/4 NPT
5.60
142.32
.
w w w
s a n d p i p e r p u m p
3.06
78
3.78
96
6.12
155
10.48
266.17
.
c o m
SUCTIO
1/2" RF
4X
ON A
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Related Manuals for Sandpipper S05
Summary of Contents for Sandpipper S05
- Page 1 Original Instructions 79.12 1/2" RF 3.78 DISCHARGE PORT 1/2" NPT 1.76 ON A 44.61 6.12 7.19 Certified Quality Model S05 MTG. HOLE Metallic Design Level 1 3/8" NPT AIR EXHAUST AIR INLET 1/4 NPT 10.48 7.75 266.17 SUCTION PORT(OPTIONAL) 1/2" NPT 5.60...
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Page 2: Safety Information
Refer to nomenclature page for ordering information. WARNING Take action to prevent static sparking. Fire or explosion can result, especially when handling flammable liquids. The pump, piping, valves, containers or other miscellaneous equipment must be grounded. Model S05 Metallic sandpiperpump s05mdl1sm-rev1113... -
Page 3: Table Of Contents
• Composite Repair Parts List • Material Codes SECTION 4: aIr ENd ........12 • Air Distribution Valve Assembly • Air Valve with Stroke Indicator Assembly • Pilot Valve Assembly • Intermediate Assembly SECTION 5: wET ENd ........17 • Diaphragm Drawings • Diaphragm Servicing SECTION 6: OPTIONal CONfIGuraTIONS ..19 • Solenoid Shifted Air Valve • Dual Port SECTION 7: warraNTy & CErTIfICaTES ..21 • Warranty • CE Declaration of Conformity - Machinery • ATEX Declaration of Conformity • ATEX Summary of Markings Model S05 Metallic sandpiperpump s05mdl1sm-rev1113... -
Page 4: Explanation Of Pump Nomenclature
II 2G EEx m c T5 IEC EEX m T4 II 3/2 2G EEx m c II T5 II 2D c IP65 T100°C II 2D c IP65 T100°C note: Pumps ordered with the options listed in (1) to the left are ATEX note: Pump models equipped with these explosion-proof solenoid kit options compliant when ordered with kit option A1, A2, A3, or A4. Compressed E1, E3, E5, E7, E8 or E9, are certified and approved by the above agencies. Air Temperature Range: Maximum Ambient Temperature to plus 50°C. They are NOT ATEX compliant. sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... -
Page 5: Performance
Performance S05 mETallIC MODEL S05 Metallic Performance Curve SUcTiOn/diSchArge pOrT Size Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 1/2" NPT (Internal) or 1/2" BSP (Tapered) The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. - Page 6 S05 Metallic (Aluminum Model) Dimensions in Inches. Dimensional tolerance: ±1/8" DISCHARGE PORT 1/2” NPT (INTERNAL) 1” NPT (EXTERNAL) ENCAPSULATED MUFFLER: 3/8” NPT EXHAUST PORT FOR OPTIONAL PIPING MUFFLER AIR INLET STYLES OR PIPING EXHAUST 1/4” NPT AIR IN SUBMERGED APPLICATIONS. FRONT VIEW SIDE VIEW SUCTION PORT 1/2”...
- Page 7 S05 Metallic - Stainless Steel NPT Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 6.90 DISCHARGE PORT(OPTIONAL) 175.13 1/2" NPT 6.90 10.87 DISCHARGE PORT(OPTIONAL) 3.12 175.13 1/2" NPT 275.99...
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Page 8: Dimensional Drawings
S05 Metallic - Stainless Steel ANSI Flange Dimensions in inches (mm dimensions in brackets). Dimensional Tolerance:±1/8" (± 3mm) The dimensions on this drawing are for reference only. A certified drawing can be requested if physical dimensions are needed. 10.26 DISCHARGE PORT 1/2" RF ANSI (#150) FLANGE 3.08 10.26 DISCHARGE PORT .62 [16] HOLES EQ. -
Page 9: Principle Of Pump Operation
SUBMERGEd IllUSTRATION primed Fluid MUFFLER 1" DIAMETER AIR LIQUID EXHAUST PIPING LEVEL SUCTION LINE Pump can be submerged if the pump materials of construction are compatible with the liquid being pumped. The air exhaust must be piped above the liquid level. When the pumped product MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... -
Page 10: Recommended Installation Guide
And Start-Up Locate the pump as close to the product being pumped as possible. Keep the suction line length and number of fittings to a minimum. Do not reduce the suction line diameter. Air Supply Connect the pump air inlet to an air supply with sufficient capacity and pressure to achieve desired performance. A pressure regulating valve should be installed to insure air supply pressure does not exceed recommended limits. Air Valve Lubrication The air distribution system is designed to operate WITHOUT lubrication. This is the standard mode of operation. If lubrication is desired, install an air line lubricator set to deliver one drop of SAE 10 non-detergent oil for every 20 SCFM (9.4 liters/sec.) of air the pump consumes. Consult the Performance Curve to determine air consumption. Air Line Moisture Water in the compressed air supply may cause icing or freezing of the exhaust air, causing the pump to cycle erratically or stop operating. Water in the air supply can be reduced by using a point-of-use air dryer. Air inlet And priming To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... -
Page 11: Troubleshooting Guide
For lifts exceeding 20’ of liquid, filling the chambers with liquid will prime the pump in most cases. Undersized suction line. Meet or exceed pump connections. Pumped fluid in air exhaust muffler. Disassemble pump chambers. Inspect for diaphragm rupture or loose diaphragm plate assembly. Suction side air leakage or air in product. Visually inspect all suction-side gaskets and pipe connections. Check valve obstructed. Disassemble the wet end of the pump and manually dislodge obstruction in the check valve pocket. Check valve and/or seat is worn or needs adjusting. Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... -
Page 12: Composite Repair Parts Drawing
476-199-650 Wetted End Kit Santoprene Diaphragm, Santoprene Check Balls, PTFE and Santoprene Diaphragm, PTFE Check Balls, UHMW Seats, Nitrile Spacer Gasket. PTFE Seats. 476-199-654 Wetted End Kit 476-199-356 Wetted End Kit Santoprene Diaphragm, PTFE Overlay Diaphragm, Hytrel Diaphragm, Hytrel Check Balls, UHMW Seats. PTFE Check Balls, PTFE Seats. 476-199-360 Wetted End Kit 476-199-659 Wetted End Kit Nitrile Diaphragm, Nitrile Check Balls, UHMW Seats. One-PIece Bonded PTFE/Nitrile Diaphragm, PTFE Balls, PTFE Seats. sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... -
Page 13: Composite Repair Parts List
Note: Kits contain components specific to the material codes. 312.110.157 Elbow, Suction 312.111.157 Elbow, Discharge ATEX Compliant 360.099.360 Gasket, Spacer (Use TPE Diaphragms only) 360.100.379 Gasket, Air Inlet 360.102.360 Gasket, Air Valve NOTE: See Pages 11 and 12 For Full Explanation of Air Valve Options. sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... -
Page 14: Material Codes
Many components of SANDPIPER AODD ® 359..Urethane Rubber 661..EPDM/Santoprene ® pumps are made of recyclable materials. 360..Nitrile Rubber Color coded: RED 666..FDA Nitrile Diaphragm, We encourage pump users to recycle worn 363..FKM (Fluorocarbon) PTFE Overlay, Balls, and Seals out parts and pumps whenever possible, Color coded: YELLOW 668..PTFE, FDA Santoprene /PTFE ® after any hazardous pumped fluids are thoroughly flushed. sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... -
Page 15: Air Distribution Valve Assembly
(Same as above 031.186.003 except item 1-e) 1.E 171.076.115 Hex Flange Capscrew 1/4-20 x .75 ATEX Compliant Note: Pumps equipped with this valve assembly are ATEX compliant when a metal muffler is used. sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... - Page 16 031.168.002 Air Valve Assembly damage the pump, and void factory warranty. 1-A 095.106.559 Body, Air Valve 1-B 031.132.000 Sleeve and Spool Set ATEX Compliant 1-C 560.101.360 O-Ring 1-E 165.122.558 End Cap 1-F 560.026.360 O-Ring 1-G 675.062.115 End Cap Retainer sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113...
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Page 17: Air Valve With Stroke Indicator Assembly
Self-Tapping Screw note: Sleeve and spool (1-B) set is match ground to a specified clearance sleeve and spools (1-B) cannot be interchanged. For Pumps with Virgin PTFE coated hardware: 031.167.002 Air Valve Assembly 1-G 675.062.308 End Cap Retainer 1-J 710.011.308 Self Tapping Screw (Includes all other items used on 031.166.000 above) For Pumps with alternate Mesh Muffler or Piped Exhaust: 031.169.000 Air Valve Assembly (Includes all items used on 031.167.000 above minus 1-H, 1-I and 1-J) ATEX Compliant sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... -
Page 18: Pilot Valve Assembly
3-F 675.037.080 Retaining Ring For Models Equipped with Conductive Polypropylene Midsections Item Part Number description 095.091.001 Pilot Valve Assembly 3-A 095.087.558 Pilot Valve Body 3-B 755.051.000 Sleeve (With O-Rings) 3-C 560.033.360 O-Ring (Sleeve) 3-D 775.055.000 Spool (With O-Rings) 3-E 560.023.360 O-Ring (Spool) 3-F 675.037.080 Retaining Ring sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... -
Page 19: Intermediate Assembly
(flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended. sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113... - Page 20 Use With TPE diaphragm Orientation diaphragms Only Install diaphragm and spacer Torque: as shown above. 120 in/lbs diaphragm Service drawing - with Overlay diaphragm Orientation Install diaphragm and spacer Torque: as shown above. 120 in/lbs diaphragm Service drawing - with One-Piece Bonded diaphragm Orientation Install diaphragm and spacer as shown above. sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113...
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Page 21: Diaphragm Servicing
Most diaphragms are installed with the natural bulge out towards the fluid side. S05, S07, and S10 non–metallic units are installed with the natural bulge in towards the air side. -
Page 22: Solenoid Shifted Air Valve
The breakage 219.011.003 Solenoid Coil, Single mounting capacity of the fuse-link shall be as high as or higher than the maximum expected short 110/120 VAC, 3.4W / 29mA circuit current at the location of the installation (usually 1500 A). A maximum permissible 219.011.004 Solenoid Coil, Single mounting ripple of 20% is valid for all magnets of direct-current design. 220/240 VAC, 3.4W / 15mA note: Item 41 (Conduit Connector) is not required Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C sandpiperpump • Model S05 Metallic s05mdl1sm-rev1113... - Page 23 720.064.600 Seal (Alum Manifold) (not required) for reference. Failure to comply with the recommendations stated in this manual will 37* 900.004.115 Lock Washer damage the pump, and void factory warranty. 900.004.330 Lock Washer sandpiperpump Model S05 Metallic • s05mdl1sm-rev1113...
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Page 24: Declaration Of Conformity
written warranty 5 - yEar limited Product warranty Quality System ISO9001 Certified • Environmental Management Systems ISO14001 Certified Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. - Page 25 KEMA 09ATEX0071 X HDF25, HDF2, HDF3M, PB¼, II 1 D c T100 CE 0344 KEMA 09ATEX0071 X S05, S1F, S15, S20, S30, SB1, I M1 c KEMA 09ATEX0071 X SB25, ST1½, ST40, G15, G20, I M2 c KEMA 09ATEX0072 X...