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SERVICE & OPERATING MANUAL
Original Instructions
Certified Quality
Quality System
ISO 9001 Certified
Environmental Management System
ISO 14001 Certified
Warren Rupp, Inc.
A Unit of IDEX Corporation
800 N. Main St.,
Mansfield, Ohio 44902 USA
Telephone 419.524.8388
Fax 419.522.7867
SANDPIPERPUMP.COM
© Copyright 2016 Warren Rupp, Inc.
All rights reserved
Model S30
Metallic
Design Level 1
.
s a n d p i p e r p u m p
c o m
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Summary of Contents for Sandpipper S30
- Page 1 SERVICE & OPERATING MANUAL Original Instructions Certified Quality Model S30 Metallic Design Level 1 Quality System ISO 9001 Certified Environmental Management System ISO 14001 Certified Warren Rupp, Inc. A Unit of IDEX Corporation 800 N. Main St., Mansfield, Ohio 44902 USA Telephone 419.524.8388...
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Page 2: Safety Information
• Equipment is always used to transfer electrically conductive fluids or • Explosive environment is prevented from entering the internal portions of the pump, i.e. dry running For further guidance on ATEX applications, please consult the factory. Model S30 Metallic sandpiperpump s30mdl1sm-rev0316... -
Page 3: Table Of Contents
• Diaphragm Drawings • Diaphragm Servicing SECTION 6: OPTIONAL CONFIGURATIONS ..19 • Solenoid Shifted Air Valve SECTION 7: WARRANTY & CERTIFICATES ..20 • Warranty • CE Declaration of Conformity - Machinery • ATEX Declaration of Conformity Model S30 Metallic sandpiperpump s30mdl1sm-rev0316... -
Page 4: Explanation Of Nomenclature
II 2D Ex c iaD 20 IP67 T100°C II 2G Ex II 2D Ex II 2G EEx m c II T5 A, H, I, S, X A, I, S, Y, Z A1, A2, A3, A4 II 2D c IP65 T100°C sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 5: Performance
Performance S30 METALLIC SUCTION/DISCHARGE PORT SIZE MODEL S30 Metallic Performance Curve Performance based on the following: elastomer fitted pump, flooded suction, water at ambient conditions. • 3" NPT or 3" BSP Tapered The use of other materials and varying hydraulic conditions may result in deviations in excess of 5%. -
Page 6: Dimensional Drawings
Dimensional Drawings S30 Metallic, Flanged Ports Dimensional Tolerance:±1/8" Dimensional Tolerance:± 3mm SUCTION PORT 3” RF ANSI STYLE (#150) FLANGE 3/4 4 HOLES EQUALLY SPACED ON A 6 BOLT CIRCLE DIN FLANGE CONFIGURATION 80 DIN (10 BAR) FLANGE 19MM 8 HOLES EQUALLY SPACED... - Page 7 Dimensional Drawings S30 Metallic, Threaded Ports Dimensions in Inches. Dimensional Tolerance:±1/8" DISCHARGE PORT 3" NPT TAP BOTH SUCTION AND DISCHARGE PORTS ARE SUCTION PORT AVAILABLE WITH 3" NPT TAP 3" BSP TAPERED THREADS FRONT VIEW STANDARD INTEGRAL MUFFLER 1" NPT EXHAUST PORT...
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Page 8: Principle Of Pump Operation
MUFFLER source is at a higher level than the pump (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. 1" DIAMETER AIR EXHAUST PIPING LIQUID LEVEL SUCTION LINE sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 9: Recommended Installation Guide
To start the pump, slightly open the air shut-off valve. After the pump primes, the air valve can be opened to increase air flow as desired. If opening the valve increases cycling rate, but does not increase the rate of flow, cavitation has occurred. The valve should be closed slightly to obtain the most efficient air flow to pump flow ratio. sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316... -
Page 10: Troubleshooting Guide
Inspect check valves and seats for wear and proper setting. Replace if necessary. Entrained air or vapor lock in chamber(s). Purge chambers through tapped chamber vent plugs. For additional troubleshooting tips contact After Sales Support at service.warrenrupp@idexcorp.com or 419-524-8388 sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 11: Composite Repair Parts Drawing
Wet End Kit 032-037-000 220VAC FKM Diaphragms, PTFE Balls and PTFE Seats 476-171-635 Wet End Kit **Note: Pumps equipped with these components are not Neoprene Diaphragms, PTFE Overlay, ATEX compliant PTFE Balls and PTFE Seats. sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316... -
Page 12: Composite Repair Parts List
= Items contained within Air End Kits 518-143-110 Manifold, Suction = Items contianed within Wet End Kits 518-143-110E Manifold, Suction 3" BSP Tapered Note: Kits contain components specific to the material codes. ATEX Compliant sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 13: Material Codes
363..FKM (Fluorocarbon) 661..EPDM/Santoprene ® out parts and pumps whenever possible, Color coded: YELLOW 666..FDA Nitrile Diaphragm, after any hazardous pumped fluids are PTFE Overlay, Balls, and Seals thoroughly flushed. 668..PTFE, FDA Santoprene /PTFE ® sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316... -
Page 14: Air Distribution Valve Assembly
It is the responsibility of the purchaser compliant to retain this manual for reference. Failure to comply with the recommendations stated in this manual will damage the pump, and void factory warranty. sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... - Page 15 It is the responsibility of the purchaser 170-032-115 Hex Head Capscrew to retain this manual for reference. Failure to comply 1/4-20 x .75 with the recommendations stated in this manual will damage the pump, and void factory warranty. ATEX Compliant sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316...
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Page 16: Air Valve With Stroke Indicator Assembly
Note: Sleeve and spool (1-A) set is match ground to a specified clearance 031-147-000 Air Valve Assembly sleeve and spools (1-A) cannot be interchanged. (includes all items on 031-146-000 minus 1-D, 1-F, & 1-J) ATEX Compliant sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 17: Pilot Valve Assembly
Valve Body (includes all other items used on 095-110-000) For Pumps with Stainless Steel Center Section Item Part Number Description 095-110-110 Pilot Valve Assembly 095-095-110 Valve Body (includes all other items used on 095-110-000) sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316... - Page 18 (flooded suction condition), pipe the exhaust higher than the product source to prevent siphoning spills. In the event of a diaphragm failure a complete rebuild of the center section is recommended. sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316...
- Page 19 Diaphragm Service Drawing, with Overlay Diaphragm Service Drawing, Non-Overlay sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316...
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Page 20: Diaphragm Servicing
Step 7: Install diaphragm rod assembly the recommendations stated in this into pump and secure by installing the outer manual will damage the pump, and chamber in place and tightening the capscrews. void factory warranty. sandpiperpump • Model S30 Metallic s30mdl1sm-rev0316... -
Page 21: Solenoid Shifted Air Valve
220/240 VAC, 3.4W / 15mA maximum permissible ripple of 20% is valid for all magnets of direct-current design. Note: Item 35 (Conduit Connector) is not required Compressed Air Temperature Range: Maximum Ambient Temperature to plus 50°C sandpiperpump Model S30 Metallic • s30mdl1sm-rev0316... -
Page 22: Declaration Of Conformity
5 - YEAR Limited Product Warranty Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material or workmanship within five years from the date of shipment from Warren Rupp’s factory. - Page 23 EC / EU Declaration of Conformity The objective of the declaration described is in conformity with the relevant Union harmonisation legislation: Directive 94/9/EC (until April 19, 2016) and Directive 2014/34/EU (from April 20, 2016). Manufacturer: Applicable Standard: Warren Rupp, Inc. EN13463-1: 2001 A Unit of IDEX Corportion EN13463-5: 2003...