SEA SETRONIK1 Installation And Use Manual
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SEA SETRONIK1 Installation And Use Manual

Control panel and prewired system
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INSTALLATION AND USE
MANUAL
Control Panel and Prewired system
SETRONIK1
For Electric and Hydraulic Lifts
SEA SYSTEMS S.
.
R
L
MSTK12-GB
Control Panels, Push button panels and Prewired systems for lifts
Rev.01
Street San Carlo 13 - 20010 Bareggio - Milano - ITALY
30/12/05
Tel: +39 02 90 36 34 99 - Fax: +39 02 90 36 35 00
Internet: www.seasystems.it - e-mail: sea@seasystems.it

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  • Page 1 Control Panels, Push button panels and Prewired systems for lifts Rev.01 Street San Carlo 13 - 20010 Bareggio - Milano - ITALY 30/12/05 Tel: +39 02 90 36 34 99 - Fax: +39 02 90 36 35 00 Internet: www.seasystems.it - e-mail: sea@seasystems.it...
  • Page 2 For Electric and Hydraulic Lifts INTRODUCTION Our compliments for choosing the SETRONIK1 controller as the controller for your lift. Please carefully read this booklet so that you will be able to understand all the qualities of this device and its potential.

  • Page 3: Table Of Contents

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts TABLE OF CONTENTS FUNCTIONAL CHARACTERISTICS ........... 5 INSTALLATION..................6 2.1. G ......................7 ENERAL OTES 2.2. S ......................8 AFETY ULES 2.3. G ........................8...
  • Page 4 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts MAINTENANCE ................50 5.1. B .....................50 ATTERY REPLACEMENT 5.2. S ......................50 HAFT SENSORS 5.3. STK1-B B .............51 ASIC LECTRONIC BOARD REPLACEMENT 5.4.

  • Page 5: Functional Characteristics

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 1.FUNCTIONAL CHARACTERISTICS LIFT TYPES - ROPE 1 - 2 SPEEDS , ACVV , VVVF - HYDRAULIC : DIRECT , STAR DELTA , SOFT STARTER , SOFT STOP, SCC,...

  • Page 6: Installation

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.INSTALLATION Fig.2.1. Pre-wiring Layout Drawing, including reference paragraphs for installation purposes SHAFT: Par. 2.6 CAR ROOF: Par. 2.7 MACHINE ROOM: Par.

  • Page 7: General Notes

    • Guarantee terms are on the product transportation document back. SEA SYSTEMS will support its products through the guarantee, in case of defects with a specified time period. Should the product not be correctly operated or its performance anyhow modified, differently from factory original specifications, the guarantee no longer applies.

  • Page 8: Safety Rules

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.2.S AFETY ULES •The unit can only be installed by qualified and authorised personnel, who is liable for the specific compliance to standards according to the technical best practice available.

  • Page 9: Reliminary Perations

    • Check any unit and material condition when delivery to the site, to check possible damages which arrived during transportation. Immediately prevent SEA SYSTEMS Srl in the case of missing units or damages •...

  • Page 10: Ixing And Onnection Of The Ontrol Anel

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.5.F IXING AND ONNECTION OF THE ONTROL ANEL 1. Drill the wall of the machine room, taking the locating holes of the angle bar provided as a reference, so that the height at which the panel hangs makes its use easy and convenient;...

  • Page 11: Fixing And Connection In The Shaft

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.6.F IXING AND ONNECTION IN THE HAFT 2.6.1.S HAFT 1. The shaft line is formed by a taped coil of single-pole, colour-coded and numbered wires, including plugged-in connectors with labels to the control panel side.
  • Page 12 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.6.2.C ONNECTIONS WITH BRANCH POINT TO THE SHAFT LINE Use red and blu connectors (Cod. P-00084, P-00085) following the operations in figure 2.4 for the connections with branch point to the shaft line (see installation diagrams).
  • Page 13 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts Press the conductors between no-pull, Position the upper and lower sections of sealing arms the connector… Male connector plugging into a female ….

  • Page 14: Fixing And Connection On The Car Roof

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.7.F IXING AND ONNECTION ON THE CAR ROOF 2.7.1.J UNCTION BOX FIXING AND LEXIBLE CABLE CONNECTIONS Fasten the junction box with appropriate retaining screws;...
  • Page 15 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.7.3.F IXING AND ONNECTION OF THE HAFT ENSORS FOR YDRAULIC LIFTS The shaft sensor kit can be of tree different type according to the type of brackets used for sensors and magnets as the following tablet.
  • Page 16 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CVIA HAFT SENSORS PLACING FOR YDRAULIC LIFT WITH SHAFT SENSOR KIT HIGHLIGHT With the B System, the magnets without bracket have to be fixed directly on the guide.
  • Page 17 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CVIC HAFT SENSORS PLACING FOR YDRAULIC LIFT WITH SHAFT SENSOR KIT SHAFT FRONTAL VIEW CAR ROOF VIEW SLOWING DISTANCE K PEED 0.2 m/s...
  • Page 18 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts IXING AND ONNECTION OF THE TOP SENSORS AT THE FLOORS 1. Drive IS and ID sensors to the ends of the bracket slots and verify that the timer 4.12 is 0000 (no delay);...
  • Page 19 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts ELEVELLING DJUSTMENT FOR YDRAULIC IFTS HIGHLIGHT: Relevelling Zone The Relevelling Zone is the space of misalignment between the car and the floor without the car relevels.
  • Page 20 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.7.4. F IXING AND ONNECTION OF THE HAFT ENSORS FOR LECTRIC LIFTS The shaft sensor kit can be of two different type according to the type of brackets used for sensors and magnets as the following tablet.
  • Page 21 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CVFA S HAFT SENSORS PLACING FOR LECTRIC LIFT WITH SHAFT SENSOR KIT HIGHLIGHT With the B System, the magnets without bracket have to be fixed directly on the guide.
  • Page 22 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts IXING AND ONNECTION OF THE TOP SENSORS AT THE FLOORS 7. Fix on the roof car the IS and ID sensors and at every floor on the guide the magnet...

  • Page 23: Insulation Test

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.8.I NSULATION Before carrying out the flash tests reported in the following table, perform the following operations: Bring the car out of the landing zone;...

  • Page 24: System Commissioning

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 2.9.S YSTEM OMMISSIONING 1. Make sure that the maintenance push-button panel switch placed on the car roof is set to NORMAL;...

  • Page 25: Programming

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.PROGRAMMING 3.1P (STK2-PM) ROGRAMMER CONNECTION 1. Check that the ON\OFF switch of the Keyboard is in the OFF position. 2. Insert the connection cable in connector FC3 on the STK1-B board.

  • Page 26: Example Of Programmer Use

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.2.E XAMPLE OF PROGRAMMER USE The example below shows how it is possible to set the timer for the parking time on the landing (or of occupied).

  • Page 27: Programming The Customer Secret Access Code

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.3.P ROGRAMMING THE USTOMER ECRET CCESS 1. Set Parameter Code 0.10 on displays DG0,DG1,DG2 . 0 1 0 ACCESS CODE The old access code stored is displayed.

  • Page 28: Parameters Storing

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.4.P ARAMETERS TORING This parameter execute the command for the permanent storing of the parameters modified. If this operation is not performed, any modifications made remain valid until the power supply to the STK1_B boards is cut off.

  • Page 29: Programming The Lift , Operation , Selector

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.5.P ROGRAMMING THE PERATION ELECTOR In order to be able to modify the parameter values, it is necessary to disconnect the FA automatic valve while, to only display the same, this is not necessary.

  • Page 30: Programming The Main Floor , Parking Floor , Preferential Floor , Firemen And Fire - Fighting Floor , Duplo Vertical Rise Floors

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.6.P ROGRAMMING THE AIN FLOOR ARKING FLOOR REFERENTIAL FLOOR IREMEN AND FIGHTING FLOOR UPLO VERTICAL RISE FLOORS 1 0 2 4.08)

  • Page 31: Programming The Operator

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.7.P ROGRAMMING THE PERATOR 1 0 5 OPERATOR B See Operator A OPERATOR A Floor Doors Car Doors Limit switches...

  • Page 32: Programming Max Floor R E - Levellings , Position Indications

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.8.P ROGRAMMING AX FLOOR LEVELLINGS OSITION INDICATIONS 1 0 6 TYPE OF POSITION INDICATIONS 00= Positional (one output for each position)

  • Page 33: Programming Of Speed And Stop Mode During Inspection , Movable Platform , Advance Doors Opening , R Elevelling , Gong

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.9.P ROGRAMMING OF PEED AND ODE DURING INSPECTION OVABLE PLATFORM DVANCE DOORS OPENING LEVELLING 1 0 7 GONG ACTIVATION 0= Upon speed change only for external calls...

  • Page 34: Programming Of Overload Contact

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.10.P ROGRAMMING OF VERLOAD ONTACT 1 0 8 VERLOAD ONTACT NPUT 0=Contact NO; 1=Contact NC SETRONIK1 Pagina 34 di 54...

  • Page 35: Programming Of Services

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.11.P ROGRAMMING OF ERVICES In order to modify the parameters values, it is necessary to disconnect the FA automatic valve while, to only display the same, this is not necessary.

  • Page 36: Shaft Programming

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.12.S HAFT ROGRAMMING In order to modify the parameters values, it is necessary to disconnect the FA automatic valve while, to only display the same, this is not necessary.

  • Page 37: Programming Of Timers

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.13.P ROGRAMMING OF IMERS TIME Expressed in tenths of a second (i.e. 0080 = 8 seconds) TIMER 00= Max duration of the inter-floor run 01= Max duration run in low speed (if 4.01=0000...

  • Page 38: Input Programming

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.14.I NPUT ROGRAMMING INPUT FUNCTION None INPUTS: - Safety photocells (With operators in 02 type); - Door opening extralimit switch of the 1° and 2° operator (with operator different from 02 type) (NC contact) Term.

  • Page 39: Output Programming

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 3.15.O UTPUT ROGRAMMING OUTPUT FUNCTION Timer 00 None 01 Door opening command for operator A (NO) 4.04 Led Term. 02 Door opening command for operator B (NO) 4.05...

  • Page 40: Diagnosis

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.DIAGNOSIS 4.1.L TATUS ISPLAY The parameter value (DG3..DG6) is constantly updated in relation to the current status of the lift.

  • Page 41: Display And Cancellation Of Failures / Malfunctions

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.2.D ISPLAY AND ANCELLATION OF AILURES ALFUNCTIONS DISPLAY OF THE LAST FAILURE Set ‘Parameter Code’ 001 on displays DG0, DG1, DG2:...
  • Page 42 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.3.C OUNT OF UNS AND LEVELLINGS PERFORMED UP AND DOWN RUNS COUNT NUMBER OF TENS OF RUNS 04= Count of upward runs 05= Count of downward runs Displays DG3..DG6 show the tens of runs performed.

  • Page 43: Commands For Lift Operation In The Machine Room

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.4.C OMMANDS FOR IFT OPERATION IN THE MACHINE ROOM 0 0 9 B OPERATOR CLOSING OPENING OPERATION A=Doors opening in progress, or already open.

  • Page 44: Led Signalling Legend Of Cards Stk1-B, Stk1-Eand Al01

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.5.L STK1-B, STK1-E AL01 IGNALLING EGEND OF ARDS CARD PORT DESCRIPTION TYPE STK1-B IN_NP Voltage presence on terminal 1 of safety devices...
  • Page 45 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CARD PORT STATU DESCRIPTION TYPE STK1-B IN_NP Lift in emergency (hydraulic) STK1-B OUT_NP Down arrow STK1-B OUT_NP Out-of-service STK1-B IN_P...
  • Page 46 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CARD PORT STATUS DESCRIPTION TYPE STK1-B OUT_NP Car occupied at floor Flashing Car moving STK1-B IN_NP Door closing pushbutton closed PS1..

  • Page 47: Error Code Legend

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 4.6.E RROR EGEND CODE DESCRIPTION Run timer action ( Timer 4.00.XXXX )_Immediate Permanent Out of Order Low speed timer action ( Timer 4.01.XXXX )_ Immediate Permanent Out of Order...
  • Page 48 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CODE DESCRIPTION Failed excitation of door opening minicontactor KAP for 1°operator (if it exists) Failed excitation of door opening minicontactor KAP1 for 2°operator (if it exists) Failed excitation of door closing minicontactor KCP for 1°...
  • Page 49 INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts CODE DESCRIPTION 100..123 Sensor IS skipped a Stop plate during the upward run (skipped floor = ‘Error code’ less 99) 124..147...

  • Page 50: Maintenance

    While maintenance procedures are in progress, refer to the safety regulations set out in paragraph 2. In no event shall SEA SYSTEMS Srl be liable for any damages whatsoever arising out of the inability to comply with the above instructions and of any improvements as regards configuration, fastening and connections in the originally supplied apparatus.

  • Page 51: Stk1-B Basic Lectronic Board Replacement

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 5.3.STK1-B B ASIC LECTRONIC BOARD REPLACEMENT WARNING The STK1-B card accommodates circuits connected to the chain of safety devices in compliance with harmonised standards EN81.

  • Page 52: Cs1 Safety Circuit Replacement

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 5.4.CS1 S AFETY IRCUIT REPLACEMENT WARNING The Safety Circuit CS1 has not electronic components with contact function, so it is not a safety component according to the 95/16 directive.

  • Page 53: Basic Troubleshooting Procedures

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 6.BASIC TROUBLESHOOTING PROCEDURES 6.1.A (ALL LARMED LED ON If the card is alarmed (ALL leds ON), locate the error code through the PM programmer (see paragraph 4.6_Error Code Legend);...

  • Page 54: Technical Data

    INSTALLATION AND USE MANUAL MSTK12-GB CONTROL PANEL and PREWIRED SYSTEM STK1 Rev.01 SEA SYSTEMS 30/12/05 For Electric and Hydraulic Lifts 7.TECHNICAL DATA Input voltages 110 to 440 Vac (Single-phase and Three-phase) Operating voltage 48 Vdc Cam, electro-valves, operators ON DEMAND...

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