Unimig P1004 Operating Manual

Powered air-purifying respirator (papr) system

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OPERATING MANUAL
P1004
Powered Air-Purifying Respirator (PAPR) System
Please read this instruction manual carefully
before the installation
and operation of this equipment.

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Summary of Contents for Unimig P1004

  • Page 1 OPERATING MANUAL P1004 Powered Air-Purifying Respirator (PAPR) System Please read this instruction manual carefully before the installation and operation of this equipment.
  • Page 3 SAFETY Welding and cutting equipment can be dangerous to both the operator and people in or near the surrounding working area, if the equipment is not correctly operated. Equipment must only be used under the strict and comprehensive observance of all relevant safety regulations. Read and understand this instruction manual carefully before the installation and operation of this equipment.
  • Page 4 Fire hazard. Welding on closed containers, such as tanks,drums, or pipes, can cause them to explode. Flying sparks from the welding arc, hot work piece, and hot equipment can cause fires and burns. Accidental contact of electrode to metal objects can cause sparks, explosion, overheating, or fire.
  • Page 5 NOTE: The approval is not valid if the product is incorrectly used together with non-approved parts or components. NOTE: Only the P1004 particle filter, gas filter and pre-filter can be used together with this system. Filters from other manufacturers should under no circumstances be used.
  • Page 6 DO NOT use P1004 with the blower unit switched off. DO NOT use P1004 in an atmosphere that is immediately hazardous to user hygiene or health and or has oxygen content of less than 19.5% or contains unknown substances. DO NOT use P1004 in an explosive atmosphere.
  • Page 7 Figure 2 (B) -Install the P1004 blower on the belt. Remove the release buckle out of the belt. FIGURE 3(A). Draw the fasten belt out from the waist connector. FIGURE 3(B) Slide the fasten belt into the blower unit through the two blower slots. FIGURE 3(C).
  • Page 8 -Connect the breathing hose between the welding helmet and the P1004 blower, FIGURE 4. Check that the breathing tube is securely fastened. NOTE: If the breathing tube is broken, please replace it. Figure 4 Carefully observe the instructions that explain how the equipment is to be used, before taking it into service.
  • Page 9 15 days. To achieve maximum power when the battery is new, or has been stored for more than 3 months, charge and discharge the battery at least twice, remove the battery out of the P1004 unit and store separately. Points of attention: 1.
  • Page 10 If the P1004 unit starts, switch it off while charging. The battery icon on the P1004 unit is used for battery capacity instead of the charging state indicating (FIGURE 8). Always refer to charging light to tell the charging state.
  • Page 11 5.3 Fitting • Adjust the waist belt and dual shoulder strap size, so that the P1004 unit sits easily and is accessible and comfortable on your hips. Pull down the faceseal ring and put on the head top. Adjust the headgear to suitable tightness •...
  • Page 12: Operation

    6: LCD and Operation 6.1 LCD There is a LCD display on P1004 unit to show the P1004 working condition (FIGURE 12). Figure 12 Part 1 shows the data of current air flow. Part 2 shows the level of the airflow.
  • Page 13: Parts Breakdown

    PARTS BREAKDOWN...
  • Page 14: Parts List

    PARTS LIST...
  • Page 15 Drawing No. Part No. Description MFG DATE P-01 01 003 Helmet Shell P-01 02 002 Face Seal P-02 01 001 Airduct PL-5002 Outer Protection Lens ADF Cradle Auto-Darkening Filter(ADF) Inner Protection Lens P-04 01 001 Filter Cover P-04 02 001 Spark Arrestor P-04 03 001 Pre-filter...
  • Page 16: Maintenance And Storage

    E)If necessary, clean or change the part arrestor (metal net) on the base of the filter cover. F)Put back the filter cover, with the filter installed, by hooking the cover on the left side of the P1004 unit, and pressing the cover down so that the latch engages correctly.
  • Page 17: Troubleshooting

    9: TROUBLE SHOOTING Problem Probable cause Action 1. Motor is stuck Check and remove physical 2. Motor damage LCD defective code E01 failure and restart the 3. Blower structure failure caused and red light flashes system. Return to dealer if by outer force LCD still shows E01 4.
  • Page 18: Specification

    10: SPECIFICATION Size 9-2/5 x 6-1/2 x 2-3/4 in. (240 x 165 x 70 mm) (Blower Assembly) Weight 2.4KG Air Filter 1*P2 Air Flow Level 1: >=165L/min Level 2: 200L/min Level 3: 230L/min Noise Level Max 73dB Operating Temperature 23ºC to 131ºC (-5ºC~55ºC) Storage temperature 14ºC to 131ºC (-10ºC~55ºC) Battery Type...
  • Page 19: Warranty

    90%RH Warranty: • The P1004 Blower unit is guaranteed for a period of 12 months from date of purchase against mechanical or electrical defects. • The P1004 battery is guaranteed for a period of 6 months from the date of purchase.
  • Page 20: Warranty Period

    Fax: (02) 9780 4244 Welding Guns Of Australia Pty Ltd Email: sales@unimig.com.au / Web: www.unimig.com.au ABN: 14 001 804 422 Welding Guns Of Australia Pty Ltd (‘Us’, ‘We’) warrants that the following products under UNI-MIG, UNI-TIG, UNI-PLAS, UNI-FLAME, TECNA, T&R, HIT-8SS & ROTA, supplied by Us and purchased by you from an Authorised UNI-MIG, UNI-TIG, UNI-PLAS, UNI-FLAME, TECNA, T&R, HIT-8SS &...
  • Page 21: Making A Claim

    WARRANTY / RETURNS / EXCHANGES We understand that sometimes you may need to return a product you have purchased from Welding Guns Of Australia PTY LTD Authorised Dealer Network, to assist you, we have set out below the Welding Guns Of Australia PTY LTD Returns Policy that you should know.
  • Page 22: Warranty Exclusions

    WARRANTY EXCLUSIONS This Warranty covers Material and Faulty Workmanship defects only. This Warranty does not cover damage caused by: • Normal wear and tear due to usage • Misuse or abusive use of the UNI-MIG, UNI-TIG, UNI-PLAS, UNI-FLAME, TECNA, T&R, HIT-8SS & ROTA, •...
  • Page 24 Welding Guns Of Australia PTY LTD 2015 Welding Guns Of Australia Pty Ltd ABN: 14 001 804 422 PO Box 3033, Lansvale NSW 2166, AUSTRALIA 112 Christina Rd, Villawood, NSW 2163 Phone: (02) 9780 4200 Fax: (02) 9780 4244 Email: sales@unimig.com.au / Web: www.unimig.com.au...

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