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Summary of Contents for Emerson unidrive m
- Page 1 Installation Guide Unidrive M / Unidrive HS Modular Model sizes 9 to 11 Universal Variable Speed AC drive Modular Solutions for induction and permanent magnet motors Part Number: 0478-0141-05 Issue: 5...
- Page 2 This may also apply to drives returned from an Emerson Industrial Automation Service Centre or Repair Centre. If there is any doubt please contact the supplier of the product.
- Page 3 How to use this guide This installation guide provides complete information for installing and operating the drive from start to finish. The information is in logical order, taking the reader from receiving the drive through to fine tuning the performance. NOTE There are specific safety warnings throughout this guide, located in the relevant sections.
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Page 4: Table Of Contents
Heatsink fan operation ........67 Enclosing drive for high environmental protection ............68 External EMC filter ..........70 5.10 Line reactor mounting dimensions ......74 5.11 Electrical terminals ..........77 5.12 Routine maintenance ..........79 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 5: Eu Declaration Of Conformity
Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 6: Eu Declaration Of Conformity (Including 2006 Machinery Directive)
Safety of machinery, Functional safety of safety related electrical, electronic and programmable electronic control EN 62061:2005 systems Person authorised to complete the technical file: P Knight Conformity Engineer Newtown, Powys, UK Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 7 Documentation. An EMC data sheet is available giving detailed information. The assembler is responsible for ensuring that the end product or system complies with all the relevant laws in the country where it is to be used. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 8: Safety Information
Instructions in this Installation Guide regarding transport, storage, installation and use of the drive must be complied with, including the specified environmental limits. Drives must not be subjected to excessive physical force. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 9: Electrical Installation
The drive contains capacitors that remain charged to a potentially lethal voltage after the AC supply has been disconnected. If the drive has been energized, the AC supply must be isolated at least ten minutes before work may continue. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 10: Introduction
CAUTION The Unidrive M / Unidrive HS rectifier is a half controlled SCR/thyristor bridge and is used as a front end to the size 9, size 10 or size 11 inverter module. The rectifier cannot be used as a stand alone rectifier for several smaller drives. -
Page 11: Size 9A Drives
266 A (400 V drive). DC connections are available for use in regen and bus-parallel applications. The size 9A is available with or without a braking IGBT installed. Figure 2-4 Size 9A inverter schematic Optional Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 12: Size 9E, 10E And 11E Drives
The size 9E,10E and 11E are complete drives with internal rectifier (AC in to AC out). External AC line chokes are required. Figure 2-5 Size 9E and 10E inverter schematic Optional Figure 2-6 Size 11E inverter schematic Optional Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 13: Size 9D, 10D And 11D Inverters
Size 9T, 10T and 11T are complete drives with internal 12 pulse rectifier (AC in to AC out). External AC line chokes are required unless the required reactance is incorporated into a 12 pulse transformer. Figure 2-8 Size 9T, 10T and 11T inverter schematic Optional Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 14: Input Line Reactor
Installation Input line reactor The INL line reactor must be used in conjunction with the Unidrive M / Unidrive HS rectifiers. See section 6.2.2 Input line reactor specifications on page 93 for further information. Figure 2-9 Single input line reactor (INLX0X)/force cooled (INLX0XW) Output sharing choke The OTL output sharing choke must be used on the output of Unidrive M / Unidrive HS when more than one module is paralleled together. -
Page 15: Model Number
Technical data UL Information configuration Installation Installation Model number The model numbers for the Unidrive M / Unidrive HS range are formed as illustrated below. Figure 2-12 Rectifier model number RECT 10 6 02480 A Model Frame size Voltage 2=200 V... -
Page 16: Product Information
Max. permissible Max. permissible continuous continuous current current 04.025 04.025 04.025 04.025 Motor speed as a 100% Motor speed as a 100% percentage of base speed percentage of base speed Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 17 690 V 690 V current current 09601040 9A / 9E / 9D / 9T 09601310 10601500 10D / 10E / 10601780 11602100 11D / 11E / 11602380 11602630 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 18 The time allowed in the overload region is proportionally reduced at very low output frequency on some drive ratings. NOTE The maximum overload level which can be attained is independent of the speed. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 19: Operating Modes
The harmonic content of the input current is negligible due to the sinusoidal nature of the waveform when compared to a conventional bridge rectifier or SCR/thyristor front end. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 20 Safety information Introduction Technical data UL Information information configuration Installation Installation Figure 3-1 Features of the Unidrive M / Unidrive HS size 9 and 10 Single drive systems Parallel systems Standard Pod Master Pod Follower Pod Cover Base Output to follower...
- Page 21 Electrical Safety information Introduction Technical data UL Information information configuration Installation Installation Figure 3-2 Features of the Unidrive M / Unidrive HS size 11 Single drive systems Parallel systems Standard Pod Master Pod Follower Pod Cover Base Output to follower...
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Page 22: Nameplate Description
The letters go in alphabetical order, starting with A in 1991 (B in 1992, C in 1993 etc). Example: A date code of W28 would correspond to week 28 of year 2013. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 23 Customer and date code RCM regulatory Australia M700-MASTER compliance mark USA & UL / cUL approval Canada Approvals RoHS compliant Europe USA & Functional safety Canada Eurasian conformity Eurasia Serial numbers Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 24 Serial number Functional safety Canada Eurasian conformity Eurasia Figure 3-7 Options available for Unidrive M/HS modular drives Size 9 and 10 single input line Size 9 and 10 single output Size 9 and 10 dual output Size 11 single input line...
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Page 25: Supplied Items
* A two meter paralleling cable is supplied with each follower pod, 1m, 2m and 5m cables are also available separately. Please see NOTE section 4.1.2 Paralleling cable on page 38 for further details. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 26 * A two meter paralleling cable is supplied with each follower pod, 1m, 2m and 5m cables are also available separately. Please see NOTE section 4.1.2 Paralleling cable on page 38 for further details. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 27: System Configuration
Installation System configuration This chapter describes the various Unidrive M / Unidrive HS size 9, 10 and 11 system configurations. Figure 4-1 Layout for a Unidrive M / Unidrive HS size 9A module Figure 4-2 Layout for a Unidrive M / Unidrive HS size 9E or 10E... - Page 28 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 4-3 Layout for a Unidrive M / Unidrive HS size 11E module operating on a 3-phase AC supply Supply connections Supply Mains ground Supply Fuses Line reactor...
- Page 29 Installation Installation Figure 4-4 Layout for a Unidrive M / Unidrive HS size 9D and 10D Figure 4-5 Layout for a Unidrive M / Unidrive HS size 11D module operating on a 3-phase supply operating on a 3-phase supply...
- Page 30 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 4-6 Layout for a Unidrive M / Unidrive HS size 11T supplied from a 12 pulse phase shifted AC supply Input connections Mains Mains Supply Supply Supply ground...
- Page 31 Introduction Product information Technical data UL Information configuration Installation Installation Figure 4-7 Layout for two Unidrive M / Unidrive HS size 9A modules operating on a 6 pulse 3-phase AC supply Fuses Fuses Master Follower U V W Paralleling cable...
- Page 32 Product information Technical data UL Information configuration Installation Installation Figure 4-8 Layout for two Unidrive M / Unidrive HS size 9E, 10E or 11E modules operating on a 6 pulse 3-phase AC supply Fuses Fuses INLXXX INLXXX Line reactor Line reactor...
- Page 33 UL Information configuration Installation Installation Figure 4-9 Layout for two or more Unidrive M / Unidrive HS size 9D, 10D or 11D with single size 10 or 11 rectifiers operating on a 6 pulse 3-phase AC supply Fuses Fuses INLXXX...
- Page 34 Product information Technical data UL Information configuration Installation Installation Figure 4-10 Layout for two Unidrive M / Unidrive HS size 11D with single size 11 rectifiers operating on a 12 pulse phase shifted AC supply Fuses Fuses INLXXX INLXXX Line reactor*...
- Page 35 Product information Technical data UL Information configuration Installation Installation Figure 4-11 Layout for two Unidrive M / Unidrive HS size 9D/10D with twin size 11 rectifier on a 6 pulse 3-phase supply Fuses Fuses 2 x INLXXX Line reactor Comms...
- Page 36 Technical data UL Information configuration Installation Installation Figure 4-12 Layout for two Unidrive M / Unidrive HS size 9D/10D with twin size 11 rectifier operating on a 12 pulse phase shifted AC supply Fuses Fuses 2 x INLXXX Line reactor*...
- Page 37 Figure 4-14 12-pulse system using twin rectifiers and 6-phase AC distribution with odd number of inverter modules NOTE Please see Table 6-15 DC fuse and cable ratings for Unidrive M / HS size 9, 10 and 11 inverters on page 102 for DC fuse ratings. Unidrive M / Unidrive HS Modular Installation Guide...
- Page 38 Individual links between modules should be nominally 2 m in length however a maximum of two 5 m lengths can be used in a parallel system. The maximum combined paralleling cable length can not exceed 40 m. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 39: Mechanical Installation
(e.g. wire off-cuts) from entering the drive. B o t t o m o f f i r e Bottom of fire enclosure e n c l o s u r e Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 40: Terminal Cover Removal
Techniques or their authorized distributor. 5.3.1 Removing the terminal covers Unidrive M / Unidrive HS size 9/10/11 D and E are installed with three terminal covers: Control, input and output terminal covers. Unidrive M / Unidrive HS rectifiers are installed with two terminal covers: Input and output terminal covers. - Page 41 Installation Installation Figure 5-3 Location and identification of terminal covers Input Input 9A 9E 9T 10E 10T 11E 11T 9D 10D 11D Input Rectifier Control Control Output Output Output Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 42 Installation Installation Figure 5-4 Removing the terminal covers on Unidrive M / Unidrive HS size 9, 10 and 11 Pozi Pz2 To remove a terminal cover, undo the screw and lift the terminal cover off as shown. When replacing the terminal covers the screws should be tightened with a maximum torque of 1 N m (0.7 lb ft).
- Page 43 Quantity of kits Part number Picture Size 9 and 10 - Kit of 8 x double entry 3470-0107 grommets Size 11 - Kit of 8 x double entry 3470-0107 grommets Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 44: Mounting Of The Control Master/Follower/ Standard Pod
Use the 3 x M5 screws to mount mounting information. the control master pod to the drive in the position shown. The terminal covers can then be re-installed. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 45 The parallel cable should be routed according to the rules shown in Figure 6-29 Sensitive signal circuit clearance on page 113 for the control cable. The screw locks on the parallel cable must be fully tightened. The orientation of the parallel cable ports on Unidrive M / Unidrive HS are opposite to Unidrive SP. Unidrive M / Unidrive HS Modular Installation Guide...
- Page 46 Loosen the ground connection nuts and slide the cable management bracket in the direction shown. Once in place, the ground connection nuts should be tightened with a maximum torque of 2 N m (1.47 Ib ft). Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 47: Dimensions And Mounting Methods
Installation Dimensions and mounting methods Unidrive M / Unidrive HS size 9, 10, 11 and rectifier can be either surface or through-panel mounted using the appropriate brackets. Surface mounting is where the drive is simply secured to the enclosure wall/backplate. - Page 48 Product information Technical data UL Information configuration Installation Installation Figure 5-12 Surface mounting the Unidrive M / Unidrive HS size 9E/10E 310 mm (12.21 in) 290 mm (11.42 in) 26 mm 259 mm (10.20 in) 285 mm (11.22 in) (1.02 in) 9 mm (0.35 in)
- Page 49 Product information Technical data UL Information configuration Installation Installation Figure 5-13 Surface mounting the Unidrive M / Unidrive HS size 9T/10T 290 mm (11.42 in) 310 mm (12.20 in) 310 mm (12.20 in) 285 mm (11.22 in) 285 mm (11.22 in) 26 mm 259 mm (10.20 in)
- Page 50 Product information Technical data UL Information configuration Installation Installation Figure 5-14 Surface mounting the Unidrive M / Unidrive HS size 11E / 11T 26 mm (1.02 in) 259 mm (10.19 in) Æ 9mm (0.35 in) 310 mm (12.21 in) 313 mm (12.32 in) x 4 holes 285 mm (11.22 in)
- Page 51 Introduction Product information Technical data UL Information configuration Installation Installation Figure 5-15 Surface mounting the Unidrive M / Unidrive HS size 9D/10D 290 mm (11.42 in) 9 mm 310 mm (12.21 in) (0.35 in) 259 mm (10.20 in) 26 mm 285 mm (11.22 in)
- Page 52 Product information Technical data UL Information configuration Installation Installation Figure 5-17 Surface mounting the Unidrive M / Unidrive HS size 10 rectifier 259 mm (10.20 in) 310 mm (12.21 in) Æ 9.0 mm (0.35 in) 290 mm (11.42 in) 26 mm 285 mm (11.22 in)
- Page 53 Figure 5-19 Control master pod dimensions and remote surface mounting diagram 60.4 mm 92.5 mm (2.40 in) (3.65 in) 139 mm (5.47 in) 367.5 mm 346.0 mm Mounting (14.5 in) (13.7 in) holes Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 54 3470-0126 Size 11E/11T 3470-0130 Size 11D inverter only 3470-0123 Size 11 rectifier only Figure 5-20 Through-panel mounting the Unidrive M / Unidrive HS size 9A 341 mm (13.42 in) 328 mm (12.90 in) 310 mm (12.20 in) 287±1mm(11.3 ±0.04 100 mm Æ9.0 mm (0.35 in)
- Page 55 Product information Technical data UL Information configuration Installation Installation Figure 5-21 Through-panel mounting the Unidrive M / Unidrive HS size 9E/10E 327 mm (12.87 in) 99 mm 287±1 mm (11.3±0.04 in) 340 mm (13.39 in) (3.90 in) 190 mm (7.48 in) 259 mm (10.20 in)
- Page 56 Product information Technical data UL Information configuration Installation Installation Figure 5-22 Through-panel mounting the Unidrive M / Unidrive HS size 9T/10T 327 mm (12.87 in) 327 mm (12.87 in) 340 mm (13.39 in) 340 mm (13.39 in) 100 mm 100 mm 259 mm (10.20 in)
- Page 57 Technical data UL Information configuration Installation Installation Figure 5-23 Through-panel mounting the Unidrive M / Unidrive HS size 11E/11T 327 mm (12.87 in) 340 mm (13.38 in) 287±1 mm (11.3±0.04 in) Æ 9 mm (0.35 in) 190 mm (7.48 in) 123 mm 310 mm (12.21 in)
- Page 58 Product information Technical data UL Information configuration Installation Installation Figure 5-24 Through-panel mounting the Unidrive M / Unidrive HS size 9D/10D 327 mm (12.87 in) 340 mm (13.39 in) 287±1 mm (11.3±0.04 in) 310 mm (12.21 in) 190 mm (7.48 in) 99 mm (3.90 in)
- Page 59 Technical data UL Information configuration Installation Installation Figure 5-26 Through-panel mounting the Unidrive M / Unidrive HS size 10 rectifier 327 mm (12.87 in) 287±1 mm (11.3±0.04 in) 339 mm (13.35 in) 259 mm (10.20 in) 190 mm (7.48 in) 99 mm (3.90 in)
- Page 60 Hole size: 9 mm (0.35 in) Hole size: 5.5 mm (0.22 in) x 2* Hole size: 9 mm (0.35 in) * Surface mounting brackets are also used when through-panel mounting. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 61: Enclosure
Enclosure layout Observe the clearances in Figure 5-28 taking into account any appropriate notes for other devices / auxiliary equipment when planning the installation. Figure 5-28 Unidrive M / Unidrive HS size 9A/9E/10E and 11E enclosure layout Locate as Locate as... - Page 62 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 5-29 Unidrive M / Unidrive HS size 9D/10D and 11D enclosure layout AC supply Enclosure contactor and fuses or MCB ³100mm (4in) Locate as required Locate as...
- Page 63 (4.0 in) Locate optional braking resistor external to cubicle (preferably near to or on top of the cubicle). Optional braking Locate the overload resistor and overload protection device as required Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 64 1800 mm (70.87 in) x 800 mm (31.5 in) x 500 mm (19.69 in) enclosure with input and output ventilation • 2 x 10402700 • 2 x input line reactors (L1) • 2 x output sharing chokes (L2) Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 65 (e.g. paralleling derates, switching frequency derates, ambient derate etc). For front view of enclosure, refer to Figure 5-33. Spacing between units and sides of enclosure: >60 mm Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 66 The factor can also factor}) - External ambient be applied to an Unidrive M / Unidrive HS size 9/10 E and separated Unidrive M / Unidrive HS size 9/10 D. = (40 - 5) - 30 Calculate loss which affects the drive inlet air temperature = 5 °C...
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Page 67: Heatsink Fan Operation
The heatsink fan on Unidrive M / Unidrive HS size 9, 10, 11 and the System operating point is: rectifier is a variable speed device. The drive controls the speed at which... -
Page 68: Enclosing Drive For High Environmental Protection
Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 69 NOTE For detailed information regarding high IP through panel mounting see Figure 5-24 Through-panel mounting the Unidrive M / Unidrive HS size 9D/ 10D on page 58. NOTE When designing an IP55 (NEMA 12) enclosure (Figure 5-38 Example of high IP through-panel layout on page 68), consideration should be given to the dissipation from the front of the drive.
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Page 70: External Emc Filter
16.75 36.9 The external EMC filters for Unidrive M / Unidrive HS Modular drives are designed to be mounted above the drive, as shown in Figure 5-40. Figure 5-40 Mounting the external EMC filter Unidrive M / Unidrive HS Modular Installation Guide... - Page 71 Technical data UL Information configuration Installation Installation Figure 5-41 External EMC filter Unidrive M / Unidrive HS (size 9A) V: Ground stud - M10 Y: O 10.5 mm Z: O 10.8 mm Table 5-10 Size 9A external EMC filter dimensions...
- Page 72 Installation Figure 5-42 External EMC filter (size 9E and 10) V: Ground stud - M10 Z: O 11 mm Table 5-11 Unidrive M / Unidrive HS size 9E and 10 external EMC filter dimensions CT part number 4200-4460 280 mm...
- Page 73 Technical data UL Information configuration Installation Installation Figure 5-43 External Unidrive M / Unidrive HS size 11 EMC External EMC filter 5.9.1 EMC filter dimensions Table 5-12 Unidrive M / Unidrive HS size 11 external EMC filter dimensions CT part...
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Page 74: Line Reactor Mounting Dimensions
Æ 9 mm x 5 mm between centres (0.35 in x 0.20 in) 5.10.2 Output sharing chokes Figure 5-46 Unidrive M / Unidrive HS size 9 and 10 single output sharing choke (OTL401 - OTL404) 5 mm (0.2 in) 10 mm (0.39 in) 110 mm (4.33 in) - Page 75 UL Information configuration Installation Installation Figure 5-47 Unidrive M / Unidrive HS size 11 single output sharing choke (OTL405 and OTL607) 100 mm O9 mm (0.35 in) (3.94 in) Figure 5-48 Unidrive M / Unidrive HS size 11 single output sharing choke (OTL407) 120 mm (4.7 in)
- Page 76 Introduction Product information Technical data UL Information configuration Installation Installation Figure 5-50 Unidrive M / Unidrive HS size 9 and 10 dual output sharing choke (OTLX1X) 335 mm ±5 mm (13.19 0.2 in) ± 30 mm (1.18 in) 155 mm 75.5 ±2 mm...
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Page 77: Electrical Terminals
Installation Installation 5.11 Electrical terminals 5.11.1 Location of the power, control and ground terminals Figure 5-51 Power and ground terminals for Unidrive M / Unidrive HS size 9 and 10 9E/10E/9A 9T/10T 9D/10D Size 10 Rectifier 1. Control terminals 4. - Page 78 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 5-52 Power and Ground terminals for Unidrive M / Unidrive HS size 11 11E/11T 1 11D Size 11 Rectifier Key: 1. Control terminals 4. Ground connections 7. DC bus - 2.
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Page 79: Routine Maintenance
Ensure all screw terminals remain tight Ensure all crimp terminals remains tight – check for any discoloration which could indicate Crimp terminals overheating Cables Check all cables for signs of damage Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 80 5) Using a T20 Torque driver remove the four screws that retain the fan in the housing After fan has been replaced, reverse the above steps to refit. Table 5-17 Heatsink fan part number Drive model Heatsink fan part number Size 9 to 11 3251-1750 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 81 Table 5-18 Auxiliary (capactitor bank) fan part numbers Drive model Auxiliary (capacitor bank fan part number Size 9, 10 and 11 (575V and 690V) 3251-0042 Size 11 (400V) 3251-1202 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 82 After fans have been replaced, reverse the above steps to refit the fan housing in the rectifier. Table 5-19 Size 10 rectifier fan part number Rectifier model Rectifier fan part number Size 10 rectifier 3251-8241 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 83 After fans have been replaced, reverse the above steps to refit the fan housing in the rectifier (making sure the fan housing aligns correctly in the slots top and bottom). Table 5-20 Rectifier fan part numbers Rectifier model Rectifier fan part number Size 11 rectifier 3251-0030 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 84 After fans have been replaced, reverse the above steps to refit the fan housing in the rectifier (making sure the fan housing aligns correctly in the slots top and bottom). Table 5-21 Rectifier fan part number Drive model Rectifier fan part number Size 11E rectifier 3251-0030 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 85: Electrical Installation
Many cable management features have been incorporated into the If a rectifier other than Unidrive M / Unidrive HS Rectifier is product and accessories, this chapter shows how to optimize them. Key used with Unidrive M / Unidrive HS size 9D/10D/11D, then it... -
Page 86: Power Connections
Technical data UL Information configuration Installation Installation Power connections 6.1.1 AC and DC connections Figure 6-1 Unidrive M/Unidrive HS size 9E/10E power connections Figure 6-2 Unidrive M/Unidrive HS size 9A power connections Input connections Supply Input connections Mains ground Supply... - Page 87 Electrical Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 6-3 Unidrive M/Unidrive HS size 9D/10D power connections Figure 6-4 Unidrive M/Unidrive HS size 11E power connections Input connections Input connections Mains Supply Supply Mains ground...
- Page 88 Electrical Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 6-5 Unidrive M/Unidrive HS size 11D power connections Figure 6-6 Unidrive M/Unidrive HS size 11T power connections Input connections Input connections Supply Mains Mains Supply ground...
- Page 89 60 'comms in' on rectifier. chokes The second RJ45 connector (61 - comms out) is for daisy-chaining rectifiers. * See section 6.1.3 Ground connections on page 90. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 90 WARNING On a Unidrive M/Unidrive HS size 9, 10, 11 and rectifiers, the supply and motor ground connections are made using an M10 bolt at the top (supply) and bottom (motor) of the drive. See Figure 6-9 to Figure 6-14.
- Page 91 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Figure 6-10 Unidrive M/Unidrive HS size 9D/10D ground Figure 6-12 Unidrive M/Unidrive HS size 11D ground connections connections Supply ground Supply ground 9D 10D Motor ground Figure 6-13 Unidrive M/Unidrive HS size 10 rectifier ground...
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Page 92: Ac Supply Requirements
Do not use EMC filter • Use ground leakage relay • Use ground leakage relay * Please note that the internal filter is not removable on size 9E/T, 10E/T and 11E/T. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 93 Part No. μH required temp (°C) (m/s) INL 401 4401-0181 INL 402 4401-0182 INL 403L 4401-0274 INL 403 4401-0259 * With forced cooling (40°C with natural cooling) Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 94 × ------ - × ----------- - 2πfI Where: I = drive rated input current (A) L = inductance (H) f = supply frequency (Hz) V = voltage between lines Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 95: Output Sharing Choke Specification
Installation Output sharing choke specification In order to achieve the best possible current sharing between paralleled Unidrive M/Unidrive HS modules, sharing chokes must be installed between the motor output connections and the drive’s motor connections. Table 6-5 200 V and 400 V output sharing choke ratings... -
Page 96: Supplying The Unidrive M/Unidrive Hs Size 9A, 9D, 10D And 11D Drives With Dc / Dc Bus Paralleling
For further information, contact the supplier of the drive. NOTE It is not possible to supply Unidrive M/Unidrive HS size 9E/T, 10E/T and 11E/T drives with DC due to the lack of an accessible negative DC terminal. Heatsink fan supply When operating on normal mains supply the heatsink fan on all drive sizes is supplied internally by the drive. - Page 97 21.6 Vdc Maximum power supply requirement 60 W Recommended fuse 4 A @ 50 Vdc Figure 6-16 Location of the 24 Vdc power supply connection on size 9 to 11 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 98: Low Voltage Operation
NOTE It is not possible to supply Unidrive M/Unidrive HS size 9E/T, 10E/T and 11E/T drives with DC due to the lack of an accessible negative DC terminal. In low voltage mode only, with frame size 9 to 11, a 24 V supply needs to be provided for the heatsink fan. The fan supply should be connected to terminal 61 and 62. -
Page 99: Ratings
The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Table 6-11 shows recommended fuse ratings. Failure to observe this requirement will cause risk of fire. WARNING Table 6-11 Unidrive M / Unidrive HS size 10 and 11 rectifier current and fuse ratings Maximum Fuse rating... - Page 100 Introduction Product information Technical data UL Information configuration Installation Installation Table 6-13 AC input current and fuse ratings for Unidrive M / Unidrive HS size 9, 10 and 11 inverters Fuse rating Typical Maximum Maximum input UL / USA continuous...
- Page 101 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Table 6-14 Cable ratings for Unidrive M / Unidrive HS size 9, 10 and 11 inverters Cable size (IEC) Cable size (UL) AWG or kcmil Model Input Output Input...
- Page 102 Introduction Product information Technical data UL Information configuration Installation Installation Table 6-15 DC fuse and cable ratings for Unidrive M / HS size 9, 10 and 11 inverters Max fuse clearing Cable Size Maximum Maximum DC fuse DC Input continuous dc...
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Page 103: Output Circuit And Motor Protection
Typical capacitance for this type of cable is 130 pF/m (i.e. from (614 ft) (410 ft (305 ft) 11404640 one core to all others and the shield connected together). Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 104 For high DC voltages or when supplied by a regen system, a sinusoidal filter is recommended. For details of filter or inductor sizes refer to the supplier of the drive. Star connection Inductor Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 105: Braking
390 V 400 V 780 V 575 V 930 V 690 V 1120 V NOTE When a braking resistor is used, Pr 00.015 should be set to FASt ramp mode. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 106 95 % the drive will allow the braking IGBT to operate again. dissipation for short intervals (milliseconds). Higher resistance values See the Unidrive M / Unidrive HS Parameter Reference Guide for more require proportionately lower instantaneous power ratings.
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Page 107: Ground Leakage
If an external EMC filter is used, a delay of at least 50 ms should be incorporated to ensure spurious trips are not seen. The leakage current is likely to exceed the trip level if all of the phases are not energized simultaneously. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 108: Emc (Electromagnetic Compatibility)
WARNING WARNING reliable operation of the drive and minimise the risk of disturbing nearby Figure 6-22 Removal of the Unidrive M/Unidrive HS size 9D, 10D equipment. The immunity standards specified in section and 11D inverter internal EMC filter 7.1.27 Electromagnetic compatibility (EMC) on page 150 will be met, but no specific emission standards. - Page 109 It must not be connected directly to the power earth busbar. Optional ground connection Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 110 The shield of these signal cables must be connected to to a ground plate or similar metallic ground surface. ground close to the motor cable, to avoid this noise current spreading through the control system. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 111 (4 in) Locate optional braking resistor external to cubicle (preferably near to or on top of the cubicle). Locate the overload protection device as required Optional braking resistor and overload Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 112 The table summarizes the performance of in-built filters when used with Unidrive M / Unidrive HS size 9, 10 and 11 drives and single pairs of Unidrive M / Unidrive HS size 9, 10 and 11 drives and Unidrive M / Unidrive HS rectifiers, assembled in the standard recommended configuration.
- Page 113 9A 9E 10E 11E 9A 9E 10E 11E ³100mm (4in) Avoid placing sensitive signal circuits in a zone 300 mm (12 in) all around the power module. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 114 Ensure a minimum spacing of 300 mm (12 in) from signal wiring and the AC supply wiring to the external EMC filter. Otherwise this wiring must be shielded. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 115 ( I/O Overload trip code 26). For continued operation after such an event, the trip can be reset automatically by setting Pr 10.034 to 5. Back-plate Enclosure To the motor Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 116: Communication Connections
It is recommended that a minimum specification CAT5e is used in new installations. As the drive supports the ‘Auto cross-over detection’ a cross-over cable is not required. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... -
Page 117: Control Connections
If no CAUTION CAUTION suppression is used then over voltage spikes can cause damage to the digital inputs and outputs on the drive. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 118 * The Safe Torque Off / Drive enable terminal is a positive logic input only. ** 0Vcommon is connected to ground internally in size 9 to 11 modular drives. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 119 Pr 01.037, Pr 03.022 or Pr 04.008 in Sample / update period RFC-A and RFC-S modes. 4 ms for open loop mode and all other destinations in RFC-A or RFC-S modes. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 120 >2 mA @15 V (IEC 61131-2, type 1, 6.6 k Impedance Ω) Input thresholds 10 V ±0.8 V (IEC 61131-2, type 1) Sample / Update period 2 ms Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 121 To prevent the risk of a fire hazard in the event of a fault, a fuse or other over-current protection must be installed in the relay circuit. WARNING WARNING Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 122 * The Safe Torque Off / Drive enable terminal is a positive logic input only. ** 0V common is connected to ground internally in size 9 to 11 modular drives. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 123 Common connection for all Function external devices 0V common Common connection for all Function 0V common external devices Common connection for all Function external devices Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 124: M70X/Hs7X Position Feedback Connections
To prevent the risk of a fire hazard in the event of a fault, a fuse or other over-current protection must be installed in the relay circuit. WARNING WARNING Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 125 P2 position interface and indicates if alternative without marker pulse connections are being used for the P2 position interface. EnDat communication only encoders EnDat (4) SSI encoders (Gray code or binary) SSI (5) Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 126 Greyed cells are for P2 position feedback connections or simulated encoder outputs. NOTE Freeze and Freeze\ on terminals 5 and 6 are for Freeze input 1. Freeze2 and Freeze2\ on terminals 11 and 12 are for Freeze input 2. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 127 The termination resistors are always enabled on the P2 position interface. Wire break detection is not available when using AB, FD or FR position feedback device types on the P2 position interface. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 128 Absolute maximum applied voltage relative to 0V -9 V to 14 V Absolute maximum applied voltage relative to 0V -9 V to 14 V NOTE The position feedback input will accept 5 V TTL differential signals. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 129 EnDat (8), SSI (10) Not used Resolver (14) Not used Common to All Absolute maximum applied voltage relative to 0V -9 V to 14 V Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 130 The termination resistors should be disabled if the outputs from the encoder are higher than 5 V. 0V Common Motor thermistor input Thermistor type is selected in P1 Thermistor Type (03.118). Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 131: Safe Torque Off (Sto)
All credible faults in the inverter power circuit cause a loss of torque generation. The Unidrive M drives series with Safe Torque Off (STO) function if applied according to the "Conditions of application" fulfil the safety The Safe Torque Off function is fail-safe, so when the Safe Torque Off... - Page 132 A library for use with the SISTEMA software utility providing relevant • By placing the wiring in a segregated cable duct or other enclosure. parameters for Unidrive M Safe Torque Off function and SI-Safety Module is available, please contact the supplier of the drive for further info.
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Page 133: Technical Data
10202830 10203000 400 V 09402000 09402240 10402700 10403200 11403770 11404170 11404640 575 V 09501040 09501310 10501520 10501900 11502000 11502540 11502850 690 V 09601040 09601310 10601500 10601780 11602100 11602380 11602630 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 134 11403770 11404170 11404640 575 V 09501040 09501310 10501520 10501900 11502000 11502540 11502850 690 V 09601040 09601310 10601500 10601780 11602100 11602380 11602630 55 °C ratings are available on request. NOTE Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 135 2 x 290 2 x 418 2 x 320 2 x 324 1162X380* 2 x 265 2 x 292 2 x 421 2 x 323 2 x 327 * Twin rectifier Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 136 3993 2305 2774 3242 3265 3237 3442 3839 11602100E/T 3225 3893 4497 3043 3670 3814 11602380E/T 4023 4640 4497 3470 3865 3814 11602630E/T 4576 4684 4540 3869 3865 3814 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 137 Table 7-8 Rectifier losses @ 40/50° C (104/122° F) ambient Rectifier Model Voltage rating (V) Maximum Losses (W) 10204100 1019 10404520 10502430 10602480 1627 11406840 11503840 11604060 1773 1142X400* 1679 1162X380* * Twin rectifier Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 138 3771 2305 2774 3111 3007 2996 3253 3621 11602100E/T 3225 3893 4048 3043 3495 3468 11602380E/T 4023 4186 4048 3470 3495 3468 11602630E/T 4421 4230 4091 3580 3495 3468 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 139 330 W 4401-0204 OTL604 71 W 4401-0274 INL403L 289 W 4401-0271 OTL605 350 W 4401-0183 INL601 88 W 4401-0266 OTL607 292 W 4401-0184 INL602 116 W 4401-0261 INL603 320 W Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 140 Enclosures are intended for indoor use, primarily (158 °F) for short term storage. Type 12 to provide a degree of protection against dust, Storage time is 2 years. falling dirt and dripping non-corrosive liquids. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 141 In RFC-A and RFC-S modes, the maximum achievable output frequency is 1,250Hz. In RFC-S mode the speed is also limited by the voltage constant (Ke) of the motor unless field weakening operation is enabled. Ke is a specific Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 142 The AC supply to the drive must be installed with suitable protection against overload and short-circuits. Table 7-21 and Table 7-23 show the recommended fuse ratings. Failure to observe this requirement will cause risk of fire. WARNING Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 143 Mechanical Electrical Safety information Introduction Product information Technical data UL Information configuration Installation Installation Table 7-21 Unidrive M / Unidrive HS size 10 and 11 rectifier current and fuse ratings Maximum Fuse rating Typical Maximum overload input continuous input Model...
- Page 144 Introduction Product information Technical data UL Information configuration Installation Installation Table 7-23 AC input current and fuse ratings for Unidrive M / Unidrive HS size 9, 10 and 11 inverters Fuse rating Typical Maximum Maximum input UL / USA continuous...
- Page 145 Safety information Introduction Product information Technical data UL Information configuration Installation Installation Table 7-24 Cable ratings for Unidrive M / Unidrive HS size 9, 10 and 11 inverters Cable size (IEC) Cable size (UL) AWG or kcmil Model Input Output Input...
- Page 146 Introduction Product information Technical data UL Information configuration Installation Installation Table 7-25 DC fuse and cable ratings for Unidrive M / HS size 9, 10 and 11 inverters Max fuse clearing Cable Size Maximum Maximum DC fuse DC Input continuous dc...
- Page 147 INL 401 4401-0182 INL 402 4401-0259 INL 403 4401-0274 INL 403L 4401-0183 INL 601 4401-0184 INL 602 4401-0261 INL 603 * With forced cooling (40 °C with natural cooling). Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 148 The maximum cable length is reduced from that shown in Table 7-30 to Table 7-32 if high capacitance or reduced diameter motor cables are used. For further information, refer to section 6.10.2 High-capacitance cables on page 103. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 149 Table 7-36 Plug-in terminal block maximum cable sizes Model size Terminal block description Max cable size 2 way low voltage power / 24 V supply connector 1.5 mm (16 AWG) Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
- Page 150 Note that category 4 is more restrictive than E2R, since the rated current 20 – 100 of the PDS must exceed 400 A or the supply voltage exceed 1000 V, for the complete PDS. Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 151: Optional External Emc Filters
4.72 24.25 4200-4460 4.13 14.2 9.65 26.5 4200-0400 5.32 15.2 10.2 14.7 32.41 4200-1660 14.2 4.13 11.5 4200-2210 4.13 14.7 9.65 10.3 22.71 4200-0690 5.32 15.2 10.2 16.75 36.9 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 152 18 N m (13.3 lb ft) 4200-1660 10.8 mm 30 N m (22.1 lb ft) 4200-2210 11 mm 4200-0400 10.5 mm 25 N m (18.4 lb ft) 4200-0690 10.5 mm Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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Page 153: Ul Information
5.5 Dimensions and mounting methods on page 47. Some drives can be mounted on their side. This is known as 'tile' mounting. Suitable tile mounting kits are available from Emerson Industrial Automation. Refer to section 5.5 Dimensions and mounting methods on page 47. -
Page 154: Motor Overload Protection And Thermal Memory Retention
Drives with DC+ and DC- supply connections, with 230 V or 480 V supply voltage rating, are UL approved for use in modular drive systems as inverters when supplied by the converter sections: Mentor MP25A, 45A, 75A, 105A, 155A or 210A range manufactured by Emerson Industrial Automation. -
Page 155: Index
Digital Input 6 ................120 Location and identification of terminal covers ......41 Digital Output 1 ..............123 Digital Output 2 ..............123 Dimensions (overall) ..............142 Drive enable ................121 Dual output sharing chokes .............95 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5... - Page 156 Reactor current ratings ..........94 Relay contacts ............. 121 Residual current device (RCD) ..........107 Warnings ...................8 Resistances (minimum) ............106 Weights .................142 Resolution ................141 RFC-A mode ................19 RFC-S mode ................19 Routine maintenance ..............79 Unidrive M / Unidrive HS Modular Installation Guide Issue Number: 5...
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