Volvo 740 1989 Owner's Maintenance Manual
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Volvo 740 1989 Owner's Maintenance Manual

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1989 Volvo 740
Contents
A comprehensive index is located at the back of this manual.
Presentation
Instruments and controls
Body and interior
Starting and driving
Wheels and tires
In case of emergency
Car care
Service and routine
maintenance
Specifications
Index
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All information, illustrations and specifications contained in this manual are based on the latest product
information available at the time of publication. Volvo reserves the right lo make model changes at any
time, or to change specifications or design, without notice and without incurring obligation.
pg. 2 This manual deals with the operation and care of your Volvo
Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe
driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your
satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions,
operating instructions and maintenance requirements/recommendations in this manual. We also urge you
Classic Cars & Cycles
www.ClassicCycles.org
1 9 8 9
VOLVO
740

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Questions and answers

Deborah
April 17, 2025

I have a 1989 740gl volvo non turbo. Today I had to call tow service to jump start me. When he went to grab the hook lever to open hood he stupidly went to floor by brake pedal and pulled out wires that were bunched together. I am crippled and was sitting in drivers seat and yelled NO those are wires the lever is up under the dashboard. I need to know what are those wires tied together that he pulled out pls??? thank you in advance. Deborah

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Summary of Contents for Volvo 740 1989

  • Page 1 2 This manual deals with the operation and care of your Volvo Welcome to the world-wide family of Volvo owners. We trust that you will enjoy many years of safe driving in your Volvo, an automobile designed with your safety and comfort in mind. To ensure your satisfaction with this vehicle, we encourage you to familiarize yourself with the equipment descriptions, operating instructions and maintenance requirements/recommendations in this manual.
  • Page 2 Despite our strongest recommendation, and your best intentions, not wearing a seatbelt is like believing "it'll never happen to me!", Volvo urges you and all adult occupants of your car to wear seatbelts and ensure that children are properly restrained, using an infant, car or booster seat determined by age, weight and height.
  • Page 3 The double-sided tape on the back of the tag can be used to secure it safely. In the event the original keys are lost, duplicates may be ordered from your Volvo dealer. The central locking system is described in detail in section "Door and locks".
  • Page 4 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Top of Page...

  • Page 5: Air Louvers

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Instruments and controls pg. 6 Instruments, Switches and controls pg. 7 Instruments, Switches and controls 1 Air louver 2 Headlights, parking lights 3 Turn signals. Cruise Control (optional)

  • Page 6: Table Of Contents

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 7 Air louvers 8 Heating and ventilation 9 Audio cassette/tuner 10 Cigarette lighter 11 Ash tray 12 Electrically-heated passenger seat 13 Parking brake 14 Hood release handle 15 Power door mirrors (GLE-16 Valve, Turbo)
  • Page 7 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: Canadian model speedometers/odometers indicate kilometers only. 1 Voltmeter (Turbo models) 2 Fuel gauge 3 Clock reset knob 4 Quartz crystal clock 5 Speedometer 6 Trip odometer * 7 Trip odometer reset knob...
  • Page 8 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Trip odometer reset knob Push in to reset Temperature gauge The pointer should be approximately midway on the gauge face when driving. If the pointer approaches the red range repeatedly, check coolant level and fan belt tension. Do not drive the car with the pointer in the red range.
  • Page 9 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 (Not in use) 2 (Not in use) 3 ABS-system, see p. 12 4 Service reminder light, see p. 12 5 SRS malfunction light 6 Low engine oil pressure 7 Alternator not charging...
  • Page 10 Check Engine warning light If the light comes on (or stays on after the vehicle has started), the Engine Check diagnostic system has detected a fault. Drive to an authorized Volvo dealer for inspection. Oil pressure warning light If the light comes on during driving, the oil pressure is too low. Stop the car and then stop the engine immediately and check the engine oil level.
  • Page 11 Shift indicator light (Manual transmission cars only) The Volvo shift indicator light (S.I.L.) is a device designed to help you get even better gas mileage from your Volvo car. Studies have shown that the best fuel economy is obtained by shifting gears at low engine rpm and high relative engine load.
  • Page 12 If the light comes on (or stays on after the vehicle has started, the SRS diagnostic system has detected a fault. Drive to an authorized Volvo dealer for inspection. (See section "SRS for further information.) Programming instructions for shift indicator If the current supply to the control unit is cut (battery disconnected), the control unit will have to be re- programmed as the control unit memory will be erased.
  • Page 13 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Starting (ignition) switch/steering wheel lock The steering wheel lock might be under tension when the car is parked. Turn the steering wheel slightly to free the ignition key. A chime will sound if the starting key is left in the ignition lock and front door on the driver's side is opened.
  • Page 14 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Turn signals 1 Lane change position. In maneuvers such as lane changing, the driver can flash the turn signals by moving the turn signal lever to the First stop and holding it there. The lever will return to the neutral position when released.
  • Page 15 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: Regulations regarding the use of the hazard warning flasher may vary from state to state. pg. 15 Windshield, Tailgate wipers/washers Wiper/washer 1 Intermittent wiper. With switch in this position, the wipers will sweep approximately every seventh second.
  • Page 16 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 2 Intermittent position: the wiper strokes approximately every 10 seconds. 3 Tailgate washer. After the button is released the wiper strokes 2-3 additional times before stopping. The electrical circuit is protected by fuse 14, located in the central electrical unit. See the section entitled "Fuses".
  • Page 17 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: The cruise control cannot be engaged at speeds below 22 mph (35 km). 3. Depress SET SPEED switch (2). Operating brake pedal or clutch pedal (where applicable) This will automatically disengage the cruise control. Previously selected cruise speed is retained in the memory and by momentarily setting the switch to RESUME position that speed will be re-engaged.
  • Page 18 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Headlights and position lights All lights off Parking lights on Headlights and parking lights are on if starting (ignition) switch is in position I or II. If the headlight switch is in position all lights will go out when starting switch is switched off.
  • Page 19 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Rear fog lights The rear fog lights are considerably brighter than the normal tail lights and should be use only when atmospheric conditions, such as fog, rain, snow, smoke or dust reduce the daytime or nighttime visibility of other vehicles to less than 500 ft.
  • Page 20 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Power antenna The power antenna switch can be used to retract the antenna when the audio system is turned on. This will permit operation of the cassette drive with the antenna in the down position.
  • Page 21 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Extra heating (certain models) Switch on or off as required. When switched on. the seats are automatically heated and when the optimal temperature is reached, the heating automatically switches off. The passenger seat will only be heated when it is occupied.
  • Page 22 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Cigarette lighter To operate, depress the knob fully. When the knob automatically releases, the cigarette lighter is ready for use. The starting (ignition) switch must be switched on (to position I or II) for the cigarette lighter to function.
  • Page 23 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Electrically-operated windows (GLE, Turbo models) The electrically operated windows are controlled by switches from the driver's armrest as shown in the above illustration. The starting (ignition) switch must be ON (position II) for the electrically operated windows to function.

  • Page 24: Heating And Ventilation

    23 Heating and ventilation Heating and ventilation Your Volvo is equipped with a heating system combined with air conditioning. Depending on which function you select, warm of cool/cold air is distributed to the different parts of the passenger compartment. An additional driver's air louver is located beneath the steering column and can...

  • Page 25: Heating And Ventilation

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Air louvers (dash) A Open B Closed C Directing air flow horizontally D Directing air flow vertically A certain amount of air will always enter through the dash air louvers as long as they are open, independently of the position of the air distribution control.
  • Page 26 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 * Air conditioning unit not engaged. pg. 25 Heating and ventilation...
  • Page 27 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Additional information and tips The air conditioning compressor is engaged only if the temperature is above 46°F (+8°C). In all three air conditioning positions the fan runs at speed 1 if the switch is at "0". This is a safety measure to prevent formation of ice in the system.
  • Page 28 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Body and interior pg. 26 Body and Interior The seats, seat belts, doors, etc. are described on the following pages. Front seats Rear-view/side-view mirrors Interior light, sun roof...
  • Page 29 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Height adjustment The front section of the seats can be adjusted to three height positions and the rear section to four. Lever forward = front height adjustment Lever rearward = rear height adjustment Do not adjust the seat while driving.
  • Page 30 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Rear-view mirror A Normal position B Night position, reduces glare from following headlights Side-view mirrors Use the lever to adjust. WARNING! The mirrors should always be adjusted before driving. Objects seen in the wide-angle right sideview mirror are closer than they appear to...
  • Page 31 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Electrically-operated side-view mirrors The control switches are located in the driver's door armrest. A Adjustment sideways B Adjustment up/down CAUTION: Never use ice scrapers made of metal as they can easily scratch the mirror surface.
  • Page 32 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1. Light always on. 2. Light always off. 3. Light is on when either of the front or rear doors are opened. Sun roof (certain models) The sun roof can be used in two ways: as a conventional sliding roof, or the rear edge can be raised or lowered to provide various ventilation positions.

  • Page 33: Child Safety

    30 Child safety Child safety Volvo recommends the proper use of restraint systems for all occupants including children. Remember that, regardless of age and size, a child should always be properly restrained in a car. Restraint systems for children are designed to be secured in the vehicle by lap belts or the lap portion of a lap-shoulder belt.
  • Page 34 1989 Volvo 740 If your child restraint requires a top tether strap, consult your authorized Volvo dealer for top tether anchorage and installation information (sedan models only). When a child has outgrown the child safety seat (approximately age 4- 5 years, depending on size) you should use the rear seat with the standard seat belt fastened.

  • Page 35: Seat Belts

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! Child Restraint Anchorages are designed to withstand only those loads imposed by correctly fitted Child Restraints. Under no circumstances are they to be used for adult seat belts or harnesses. The anchorages are not able to withstand excessive forces on them in the event of collision if full harness seal belts or adult seat belts are installed to them.
  • Page 36 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 In order for the seat belt to provide maximum protection in the event of an accident, it must be worn correctly. When wearing remember: the belt should not be twisted or turned the lap belt must be positioned low (not pressing against the abdomen).
  • Page 37 As the seat belts lose much of their strength when exposed to violent stretching, they should be replaced after any collision, even though they may appear to be undamaged. Never repair the belt on your own, but have this done by an authorized Volvo dealer only.
  • Page 38 The system is designed to supplement the protection provided by the three-point seatbelt system. The interior of an SRS-equipped Volvo looks very much the same a any other. The only indications of the system's presence are the "SRS" embossed on the steering wheel pad, and the knee bolster beneath the steering column.
  • Page 39 When installing any accessories, make sure that the SRS system is not damaged. Do not attempt to service any component of the SRS yourself. Attempting to do so may result in serious personal injury. If a problem arises, take your car to the nearest authorized Volvo Dealer for inspection as soon as possible.
  • Page 40 If the SRS warning light stays on after the engine has started, or if it comes on while you are driving, drive the car to the nearest authorized Volvo Dealer for inspection as soon as possible. There is no maintenance to perform on the SRS yourself. The only periodic maintenance recommended on the SRS is that the air bag module and the sensor unit should be replaced every ten years and that the other components in the system (wiring, connectors, etc.) should also be inspected at this time.

  • Page 41: Doors And Locks

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Should you have any questions about the SRS system, please contact your authorized Volvo dealer or the Consumer Affairs Department: In the U.S.A.: Volvo Cars of North America One Volvo Drive, Rockleigh, New Jersey 07647...

  • Page 42: Child Safety Locks, Trunk Lid (Sedans)

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 To avoid battery drain The interior light and the warning lights in the rear of the doors come on when a door is opened. To avoid battery drain when the doors are opened for prolonged periods, these lights can be switched off by pushing in and turning the door light switches slightly clockwise.

  • Page 43: Trunk, Long Load Storage

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Trunk Lid The trunk lock is incorporated in the central locking system. This means that you can either lock or unlock the trunk by means of the driver's door lock. You can also operate the trunk lock directly with the owner's key even if the vehicle is centrally locked.
  • Page 44 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Long load storage In the panel behind the rear seat is a door which makes it possible to carry long loads such as skis. etc. WARNING! Cover sharp edges on load to prevent injury to occupants. Secure load to prevent shifting during...

  • Page 45: Parking Brake

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Protective covers (for skis) should also be used to avoid soiling or tearing the upholstery. Please note that the flap in the rear seat is only intended for light loads such as skis, wood etc.
  • Page 46 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 The normal opening angle for the hood is approximately 55°. By turning the catches or the hinges as illustrated, the hood can be opened to the vertical position. The catches will return to their normal positions when the hood is closed.

  • Page 47: Tailgate, Child Safety Lock (Wagons)

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 pg. 41 Tailgate, Child safety lock (wagon) Tailgate To unlock-turn the key clockwise and allow it to spring back. To lock - turn the key counter-clockwise and allow it to spring back.
  • Page 48 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 time as the driver's door. the tailgate is opened by pressing up the catch on the handle. To open the tailgate from the inside of the vehicle, move the handle to the left and push outwards.
  • Page 49 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 A the tailgate functions normally B the tailgate cannot be opened from the inside pg. 42 Concealed storage bins Concealed storage bins There are 3 storage bins under the floor of the cargo space; the largest bin can be locked with a key.

  • Page 50: Folding Rear Seat (Wagon)

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Tool box The tool box can be released by turning the catch. pg. 43 Folding rear seat (wagon) Folding rear seat: increasing the cargo space The rear seat is split 60/40 so that each section can be folded independently.
  • Page 51 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Remove head restraints from rear seat. This is done by grasping the restraint and lifting straight up. Move the backrest release lever upwards and fold the backrest forward. Important: Check that latches under seat cushions engage holes at top edge of backrest. Seat belts must be correctly positioned as seat is returned to normal position.
  • Page 52 The seat cushion can be easily removed to provide a slightly larger cargo storage area. To remove: Lift the seat cushion out of the hinges. WARNING! Unless the station wagon is equipped with a genuine Volvo auxiliary cargo-compartment seat, passengers should not ride in this section of the car. WARNING! Do not place extremely heavy articles against the front seats, as the backrest which is folded down is then placed under severe strain.
  • Page 53 Securing cargo As a safety precaution, the cargo space is equipped with six eyelets to which straps can be attached to secure luggage. Suitable straps or a cargo net can be purchased from your Volvo dealer. WARNING! The eyelets are not to be used as anchorage points for child restraint system tether straps.
  • Page 54 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Spare tire and jack The spare tire and the jack are located beneath the floor mat in the large storage bin. Always secure the spare tire and the jack to prevent them from rattling.
  • Page 55 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Starting and driving pg. 46 Starting and driving. Break-in period This section on starting and driving contains items such as starting the engine, operating gear selector, towing, trailers.
  • Page 56 47 Fuel requirements, Refueling Unleaded Fuel Each Volvo has a catalytic converter and must use only unleaded gasoline (as specified on the instrument panel and by a label near the filler inlet). US and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED".
  • Page 57 The use of specially formulated gasoline which contains so called "detergent injector cleaning" additives is allowed and recommended by Volvo. The use of these detergent additives in gasoline has been shown to be effective in reducing the build up of certain injector deposits.
  • Page 58 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 4 Place the gear selector lever in neutral/park (position N or P on cars with automatic transmission). 5 Without touching the accelerator pedal turn the ignition key to starting position. Release the key as soon as the engine starts.
  • Page 59 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1. Fasten the seat belts. WARNING! Before starting, check that the seat is adjusted properly. Make sure the brake/clutch pedal can be depressed completely. Move the seat closer is necessary. 2. Apply the parking brake and press the brake pedal firmly to hold the car (to prevent it from moving when the gear selector is moved).
  • Page 60 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Gear selector positions P park R reverse N neutral D drive 2 intermediate 1 low P (Park) Use this position when parked with the engine running or stopped. Never use P while car is in motion.
  • Page 61 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 are governed by accelerator pedal position and vehicle speed. Lock-up With the gear selector in position D (Drive) the lockup device disengages the torque converter at speeds above approx. 47-56 mph (75-90 km/h). It provides lowered engine speeds and improved mileage.
  • Page 62 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 4th gear disengagement: The 4th gear is engaged automatically after the transmission has shifted through 1st, 2nd and 3rd gears at certain speeds and loads. By pressing in the button on the side of the selector lever, the 4th gear can be disengaged, thus providing a three-speed transmission.
  • Page 63 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 pg. 53 Manual transmission + overdrive Gear lever Depress the clutch fully when shifting gears, and when engaging/disengaging overdrive (5th gear). Remove foot from the clutch pedal after shifting. Overdrive (5th gear) The overdrive can be engaged in 4th gear only the overdrive is engaged/disengaged by depressing the switch on top of the gear shift lever.

  • Page 64: Points To Remember

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 light" section for more information on economical use of the manual transmission. Reverse gear The detent collar on the gear lever must be lifted prior to engaging reverse gear. This prevents unintentional selection of the gear.
  • Page 65 Roof racks (removable and permanent) Roof racks are available as Volvo accessories. Observe the following points when in use: Avoid single-point loads. Distribute the load evenly. Place heavier cargo at the bottom of load.
  • Page 66 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 idling for prolonged periods while the air conditioning system is in operation. stopping the engine suddenly after high speed driving (so-called "after-boiling" can occur). To avoid overheating, the following rules should be followed: Reduce speed and downshift when towing a trailer up long, steep inclines.

  • Page 67: Driving Economy

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! The Supplemental Restraint System is grounded under the driver's seat. Do not loosen the two screws grounding the unit. Do not ground other electrical components using these screws or any other points near them.

  • Page 68: Emergency Towing

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Avoid using automatic transmission kickdown feature unless necessary. On cars with manual transmission, utilize the shift indicator light (S.I.L.). See "Instruments". Other factors which decrease gas mileage are: Worn or dirty spark plugs...

  • Page 69: Vehicle Towing Information

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Maximum distance with rear wheels on ground: 20 miles (30 km). Cars equipped with automatic transmission /catalytic converters cannot be started by pushing or pulling the car. CAUTION: The towing eyelets must not be used for pulling another vehicle out of a ditch or any similar purpose involving severe strain.

  • Page 70: Jump Starting

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 pg. 59 Jump starting CAUTION: Improper hook-up of jumper cables or use of other than 12-volt batteries could result in damage to equipment and/or battery.

  • Page 71: Catalytic Converter

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Check that cars are not touching to prevent premature completion of negative circuit. Note position of the battery terminals and using jumper cables: First connect booster battery positive (+) terminal (1) to car battery positive (+) terminal (2).
  • Page 72 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Do not park your car over combustible materials, such as grass or leaves, which can come into contact with the hot exhaust system and cause such materials to ignite under certain wind and weather conditions.

  • Page 73: Towing A Trailer

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! If the fluid level is below the MIN mark in the entire reservoir: do not drive. Tow the car to a garage and have the brake system checked/repaired. Moisture on brake discs and brake pads affects braking.
  • Page 74 Use a trailer hitch which meets Federal Safely Standards tor rear end collisions (FMVSS 301-75). For trailer weights exceeding 2000 lbs (908 kgs) use only a trailer hitch offered as a Genuine Volvo Accessory. An automatic transmission oil cooler must also be installed, since the automatic transmission is subject to increased load and temperature, certain vehicles are equipped with this extra oil cooler as standard equipment.

  • Page 75: Cold Weather Precautions

    See section "Engine oil" for more information. Use Volvo Teflon lock spray or grease in the locks. They can be purchased from your Volvo dealer. NOTE: Avoid the use of de-icing sprays as they can cause damage to the locks.

  • Page 76: Vehicle Storage

    Check all lights, including high beams. Reflective warning triangles are a legal requirement in some countries. Have a word with your Volvo dealer concerning engine adjustments if you intend to drive in countries where it may be difficult to obtain correct fuel.
  • Page 77 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740...
  • Page 78 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Wheels and tires pg. 66 Wheels and tires The handling and riding comfort of the vehicle is dependent on the inflation pressure and the type of tires fitted. Read the following pages carefully.
  • Page 79 Use snow tires fitted to the standard 15" wheel rims (preferably steel). Suitable tire sizes: 185/70 (GL. GLE-16 Valve; on all four wheels) or 195/60 (Turbo: on all four wheels). No rims from other Volvo models can be used on the 740.
  • Page 80 WARNING! Special wheel rims for air dams Only special wheel rims, tested and approved by Volvo, are suitable for use with the air dam installed on the 740. pg. 68 Wheels and tires Checking and correcting tire pressure Check the tire pressure when refueling.
  • Page 81 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: This label is a sample. See label on your car for correct data. Contents Top of Page...
  • Page 82 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO In case of emergency pg. 69 In case of emergency Even if you maintain your car in good running condition, there is always the possibility that something might go wrong and prevent you from driving, such as a punctured tire, blown fuse or bulb..
  • Page 83 Recommended tire pressures (see decal) should be maintained irrespective of which position on the car the Special Spare tire is used on. In the event of damage to this tire a new one can be purchased from your Volvo dealer. pg. 71 Wheel changing...
  • Page 84 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: To avoid excessive wear and the necessity of rebalancing, mark and reinstall wheels in same location as before removal. To lessen the chance of imbalance, each wheel hub is equipped with a guide stud to ensure that a removed wheel can be reinstalled in its original position (as when changing over to winter tires/wheels).
  • Page 85 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Installing the wheel Clean the contact surfaces on the wheel and hub. Lift the wheel and place it on the hub. Make sure that you align the wheel with the guide stud on the wheel hub prior to installation. Install the wheel nuts clockwise and tighten lightly.
  • Page 86 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Replacing sealed beam headlamp units 1. Squeeze the clip and pull it upwards. 2. Lift the rim slightly and remove it forwards. 3. Remove Phillips screws and rim. Lift out the headlamp unit.
  • Page 87 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 5 Turn the bulb holder clockwise to secure it. Check the bulb function. NOTE: It may be necessary to remove the washer fluid reservoir fill tube in order to gain access to the bulb holder.
  • Page 88 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 lamp inside cover. Power US Bulb Bulbs Socket CP(W) 1 Reflector 2 Back up light 32 (21) BA 15s 1156 3 Rear turn signal 32 (21) BA 15s 1156 4 Rear foglamp...
  • Page 89 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Check that the bulb lights Re-install cluster cover pg. 77 Replacing bulbs Engine compartment light Insert a screwdriver and pry off the light assembly. Lift it out to remove. Replace the bulb.
  • Page 90 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Bulbs Power Socket Trunk 10 W SV8.5 light License plate light (sedan models) Slide the bulb housing backwards until it is released from the front edge. Pull out the lamp housing and replace the bulb.
  • Page 91 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 (wagon models) Remove the screws with a Phillips head screwdriver. Remove lamp housing. Depress the bulb and rotate it counterclockwise. Remove the bulb. Install a new bulb and re-install light housing. Bulbs...
  • Page 92 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Depress catches and fit new bulb. To fit: Fit the reflector and check that the light works. Sedan models Press the cover into position, noting the position of the alignment pin at the top.
  • Page 93 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Reading W2.1x9.5d light Door warning lamps All doors are equipped with red warning lamps. To replace a bulb, insert a screwdriver as shown in picture and gently turn it to remove the lens. Withdraw the bulb, replace it and re-insert the lens.
  • Page 94 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 NOTE: Do not touch bulb glass with fingers. Grease or oil can damage reflector when heated. Fuse replacement A blown fuse is indicated by the failure of all the units protected by it, and it is caused by overloading the circuits.

  • Page 95: Electrically Operated Windows

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 Press the tool onto the fuse. 2 Pull the tool and fuse straight up. 3 Pull out the fuse from the tool and push in a new fuse in the same way.
  • Page 96 25 Rear fog lights 26 Spare For more detailed information concerning function and location of relays, fuses, etc., refer to the Volvo Service Manuals. These can be purchased directly using the Service Literature Brochure/Order Form or through your Volvo dealer.
  • Page 97 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Replacing wiper blades Lift the wiper arm off the windshield and hold blade at right angles to arm. Pinch the end of the plastic clip located at the back of the arm.
  • Page 98 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 The battery is poorly charged or dead Start the vehicle by using an auxiliary battery. Recharge the battery. Find out why the battery is poorly charged. Poor contact in the electrical system Check all leads to spark plugs, coil, distributor, battery and starter motor.

  • Page 99: Engine Overheats

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Engine overheats Radiator hose cracked or leaking Check and replace if necessary. Insufficient coolant Check and fill coolant, see section "Cooling system" Fan belt frayed or belt tension incorrect Replace or adjust tension.
  • Page 100 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Car care pg. 87 Car care Car care includes not only maintaining the appearance of the car, but also protecting the car exterior from the effects of air pollution, rain and mud.
  • Page 101 89 Rustproofing The visible rustproofing The visible (external) rustproofing must be inspected by an authorized Volvo dealer at least once a year. If it is necessary to touch-up the rustproofing, this should be done immediately to prevent moisture penetration. Wash and dry the car thoroughly before touching up. Use spray-on or brush-on rustproofing compounds.
  • Page 102 Minor scratches can be repaired by using Volvo touch-up paint. NOTE: When ordering touch-up paint from your Volvo dealer, use the paint code indicated on the model plate. The plate is located on the panel above the right-side head lights.
  • Page 103 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Minor stone chips and scratches Material: Primer - can Paint - can or touch-up Masking tape Brush If the stone chip has not penetrated down to the metal and an undamaged layer of paint remains, the touch-up paint can be applied as soon as the spot has been cleaned.
  • Page 104 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 When the primer surface is dry, the paint can be applied using a brush. Mix the paint thoroughly; apply several thin paint coats and let dry after each application. pg. 91 Paint touch-up 3 If there is a longer scratch, you may want to protect surrounding paint by masking it off.
  • Page 105 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! Spray painting should be done in a well ventilated and dust-free area. When the primer has dried, apply the surface enamel in the same way. Spray on several times and allow the paint to dry a minute or so between each application.
  • Page 106 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Special car washing detergent or household detergent can be used. A suitable mixture is about 2.5 fl. oz. (8.5 cl) of detergent to 2.6 US gal. (10 liters) of warm water. After washing with a detergent the car should be well rinsed with clean water.
  • Page 107 The plastic in the upholstery can be washed. To clean leather upholstery, use soft cloth and mild soap solution, using, for instance, common bath soap. For more difficult spots, consult your Volvo dealer. On no account must gasoline, naphtha or similar cleaning agents be used on the plastic or the leather since these can cause damage.
  • Page 108 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Volvo Service pg. 95 Service - an investment! An investment which will pay dividends in the form of improved reliability, durability, and resale value. Maintenance schedule Volvo service...
  • Page 109 1) For detailed information, see section in Owner's Manual for "Engine Oil" 2) For services beyond 60,000 miles (96,000 km) consult your "Maintenance Record Manual" and "Maintenance Service Chart". 3) Recommended, but not mandatory to maintain Volvo emission warranty. 4) Not B 234 F.
  • Page 110 Your Volvo has passed two major inspections before being delivered to you, according to Volvo specifications. After being driven 600- 1,200 miles (1,000-2,000 km), your car should be brought to the Volvo dealer for a service inspection. Engine, manual transmission and rear axle oils will be changed at this time.
  • Page 111 You will be required to pay for labor and material used. Refer to your Warranty booklet for further details. In accordance with Federal Regulations your Volvo is warranted to meet certain Emission Performance Standards. Refer to your Warranty booklet for detailed information.
  • Page 112 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 2 Coolant level should be between the expansion tank marks. Mixture 50% anti-freeze and 50% water. 9 Battery-maintenance free type, it is only necessary to check the electrolyte level at each service.
  • Page 113 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 pg. 101 Engine Oil Checking the oil level The oil level should be checked each time you refuel. Be sure the oil level is maintained between the upper and lower marks on the dipstick.
  • Page 114 NOTE: SAE 15W/40 must not be used at low ambient temperatures; see viscosity chart. Volvo recommends the use of energy-conserving oils. When using these oils, the Volvo recommended oil-change intervals must be followed. Synthetic or semisynthetic oils may be used if their specifications comply with the oil quality requirements.
  • Page 115 The timing gear belt should be adjusted at the 600-1200 mile (1000-2000 km) inspection for engines B230F and B230F Turbo. For these engines, Volvo recommends the replacement of the timing gear belt every 50,000 miles (80,000 km). For engine B234F (16 valve) the camshaft timing belt must be re-tensioned at the first 5,000 mile (8000 km) service.
  • Page 116 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Lambda-sond (oxygen sensor) system This is an emission control system designed to reduce emissions and improve fuel economy. An oxygen sensor monitors the composition of the exhaust gases leaving the engine. The exhaust gas analysis is fed into an electronic unit which continually influences the injectors. This adjusts the air-fuel ratio to provide optimum conditions for combustion and efficient reduction of the three major pollutants (hydrocarbons, carbon monoxide and nitrous gases) by a 3-way catalytic converter.
  • Page 117 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 pg. 106 Servicing Evaporative control system The 740 is equipped with a gas-evaporative control system, which prevents gasoline fumes from being released into the atmosphere. The system is comprised of an expansion chamber in the fuel tank, a roll-over valve on the cross member in front of the fuel tank, and a charcoal canister with built-in vacuum valve under the left-front wheel housing.
  • Page 118 (mountain driving etc.) Check, without removing the cap, that the level is above the "MIN" mark of the fluid reservoir. Always entrust brake fluid changing to an authorized Volvo dealer. Power steering fluid The fluid level should lie between the MIN and MAX marks on the dipstick (cool engine).
  • Page 119 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! Oil spilled on a hot exhaust pipe constitutes a fire risk. A Cold transmission: oil temperature +105°F (+40°C). This is a normal temperature for the transmission after idling for about 10 minutes.
  • Page 120 6 Trunk lid lock Volvo Teflon lock oil 7 Window regulator Locking device (on inside of Oil, grease Silicone grease door) 8 Front seat slide rail and latch 9 Door lock key hole Low temperature grease or Volvo Teflon lock oil.
  • Page 121 Belt adjustment and replacement The belts can be difficult to reach and it is advisable to let your Volvo dealer adjust the tension of the belts or replace them if necessary. Contents...
  • Page 122 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Specifications pg. 113 Specifications Dimensions and weights Label information Oil specifications Engine specifications Electrical system specifications Capacities pg. 114 Specifications 740 GL Dimensions and weights 740 TURBO...
  • Page 123 When adding accessories, equipment, luggage and other cargo to your vehicle, the total loaded weight capacity of the vehicle must not be exceeded. Consult your Volvo dealer for information. All specifications are subject to change without notice. pg. 115 Specifications...
  • Page 124 2 Vehicle emission control information Your Volvo is designed to meet all applicable safely and emissions standards, as evidenced by the certification label on the right side of the firewall. For further information regarding these regulations, please consult your Volvo dealer.
  • Page 125 Oils with designation SF/CC and SF/CD comply with these demands. Synthetic or semi-synthetic oils may be used if their specifications comply with the above. Volvo recommends the use of fuel economy improving oils. When using these oils, the Volvo recommended oil change intervals must be followed.
  • Page 126 Valve clearance, warm engine 0.016-0.018" inlet and exhaust (0.40-0.45 mm) 740 GLE-16 valve (B 234 F engine) Type designation Volvo B 234 F 153 hp at 5700 rpm (114 kW at 95 Output rps) Max. torque 150 ft. lbs. (203 Nm) at 4450 rpm...
  • Page 127 189 °F (87 °C) Valve) (Turbo) 198° F (92°C) Fan belts, designation: (GL, GLE-16 Valve) HC47cog x 1013 (Turbo) HC47cog x 1000 Volvo coolant type C (blue- Coolant: green) Capacity: 10 US qts (9.5 liters) Ignition system Firing order 1-3-4-2...
  • Page 128 0.024-0.028" (0.6-0.7 mm) Tightening torque 15-22 ft. lbs. (20-30 Nm) Distributor, direction of Clockwise rotation Volvo P/N 271409-5 = Bosch WR7DC Volvo P/N 1367529 = Bosch WR6DC pg. 119 Specifications Power transmission Manual or automatic transmission. Hypoid type Final drive.
  • Page 129 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Automatic transmission AW70L & AW71 Reduction ratios: 1st gear 2.45:1 2nd gear 1.45:1 3rd gear 4th gear 0.69:1 Reverse 2.21:1 Rear Axle : 4.10:1 Reduction 3.73:1 ratios: Automatic transmission AW72 (740 GLE-16...
  • Page 130 1120 W (GL,GLE-16 Valve), Alternator, rated output 1400 W (Turbo) 80 A (GL,GLE-16 Valve) max. current 100 A (Turbo) The following bulbs may be obtained from your nearest Volvo dealer US Bulb Lights, 12 V Power Socket Headlights, inner H4651...
  • Page 131 121 Specifications Vehicle Loading The tires on your Volvo should perform to specifications at all normal loads when inflated as recommended on the tire information label. The label is located on the rear-facing edge of the right front door. This label lists both tire and vehicle design limits. Do not load your car beyond the load limits...
  • Page 132 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 WARNING! Improperly inflated tires will reduce tire life, adversely affect vehicle handling and can possibly lead to failure resulting in loss of vehicle control without prior warning. Tool kit Wheel nut wrench.
  • Page 133 Service Manual Brochure/Order Form was placed in the car prior to delivery from the dealer to you. Complete ordering information is provided. Please note that these manuals may be offered for sale by your Volvo dealer. Prices charged by the dealer can vary from those listed in the brochure (according to Federal law).
  • Page 134 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Contents Top of Page...
  • Page 135 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 1 9 8 9 VOLVO Index pg. 123-124 Specifications 24, 25 Air conditioning Air louvers Alternator, important note Anti-freeze Anti-rust treatment Ash trays Automatic transmission, driving with Automatic transmission, oil Battery Body and chassis...
  • Page 136 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Chassis number Check coolant Child restraint anchorage Child safety Child safety locks Cigarette lighter 23-25 Climate control Clock Clutch fluid Cold start Cold weather driving Control lights Coolant Coolant, drain Cooling system...
  • Page 137 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 99-100 Engine 101-102 Engine oil Fan belts Fault tracing Federal clean air act Fog lights Front seats Front wheel alignment Fuel requirements Fuel gauge Fuel tank cap 80-82 Fuses Gas filler cap...
  • Page 138 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Jack Jump start Keys Kick-down Label information 77-78 License plate lights Lights Locks Long distance trips Lubrication Lumbar support Maintenance service Manual transmission, driving with Multipath distortion Odometer 101-102 Oil change, engine...

  • Page 139: Rear Window Demister

    Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Power train Radios Rear foglights Rear view mirrors Rear window demister Refueling Rustproofing Rust protection Seat belts Seats Service diagnosis Servicing Shift indicator light 50-53 Shift positions Shop manuals, Volvo Snow chains...
  • Page 140 Classic Cars & Cycles www.ClassicCycles.org 1989 Volvo 740 Temperature gauge Tire pressure Tires Tire wear indicator Tools Touch up Towing Towing a trailer Trunk Turn signals Type designations Upholstery, cleaning Vehicle identification number Ventilation outlets VIN (Vehicle Identification Number) Volvo On Call...
  • Page 141 Never operate the engine in confined, unventilated areas. Contents Top of Page Discount Volvo Parts - Free Shipping - Save up to 70% on OEM Volvo Parts...

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