Table of Contents
Troubleshooting
Related Manuals for Tesla TI50A
Summary of Contents for Tesla TI50A
-
Page 1: Dc Power Supply
™ Power Anytime, Anywhere Tesla TI50A DC Power Supply User Manual Built Smart...Proven Tough Tesla Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 (302) 324-8910 Phone (302) 324-8912 Fax www.teslaind.com... - Page 2 Any attempts to open or examine the inside of the TI50A DC Power Supply via a tool or device (borescope, probe, etc.) can result in unit failure and/or injury by electrical shock. This unit is mainte nance free and should not be opened or disassembled for any reason.
-
Page 3: Table Of Contents
3.1 – Operating Procedures 3.1 – General 3.2 – Operating Limits and Restrictions 3.4 – Environmental 3.5 – Normal Functional Test Procedures 14-15 3.6 – Pre-Operation 3.7 – Transporting Unit 3.8 – Regulated 28.5 Vdc Ground Power TI50A DC Power Supply... - Page 4 6.2 – Basic Usage/Operation Questions 6.3 – Basic Troubleshooting Section 7 – Optional Accessories 7.1 – Shipping Case 7.2 – Protective Covers 7.3 – Tesla™ AC Line Cords 7.4 – Cobra™ DC Replacement Contacts and Tools 7.5 – Transport Dolly Appendix A 26-30...
- Page 5 Minimum Micro Power Unit NEMA National Electrical Manufacturers Association Ω power factor power factor correction root-mean-square Total Harmonic Distortion TMDE Test, Measurement, & Diagnostic Equipment Unmanned aerial vehicle Volts, Alternating Current Volts, Direct Current watts TI50A DC Power Supply...
-
Page 6: Section 1 - Safety Review
The following symbols will appear within the warning triangles to alert the user to the specifi c type of danger or hazard. General Warning Electrical Hazard Explosion Hazard Fire Hazard Battery Warning Guard from Moisture Figure 1.2.1 – Different types of hazard and caution symbols TI50A DC Power Supply... -
Page 7: Hazards
(115V or 230V) matches the ac power source (hangar wall, fl ight line ac power) prior to connecting the unit for recharging. Figure 1.3.4 – TI50A DC Power Supply Input Voltage Selector Switch TI50A DC Power Supply... -
Page 8: Important Safety Precautions
150°F (65°C). This protects the unit from overheating and damage. If the unit shuts down, move the unit into a cooler environment such as shade or air conditioning when possible. Perform a full function test, after the unit has been allowed to cool, prior to use. TI50A DC Power Supply... -
Page 9: Section 2 - Product Overview
Thank you and congratulations on the purchase of your new TI50A DC Power Supply. The TI50A DC Power Supply is intended to provide dc electrical ground power for aircraft flight line and maintenance ground support operations. The unit is designed to provide 28.5 volts dc electrical support for ground maintenance, avionics/electrical troubleshooting and testing. -
Page 10: Front Panel Overview
– Allows for easy either 100-130 Vac or 200-260 Vac. Carrying Handle transport of unit. - Trips if an over- DC Output Breakers current condition occurs. TI50A DC Power Supply... -
Page 11: General Specifications
21.25” long x 5.2” wide x 10.56” high • 539.7mm x 132.1mm x 268.25mm Weight • 15.85 lbs (7.19 kg) Operating Temperature: • -40°C to +55°C (-40°F to 131°F) with AC power Storage Temperature: • -65°C to +105°C (-85°F to 221°F) TI50A DC Power Supply... -
Page 12: Physical Dimensions
Ensure that ports are clear at all times. When the TI50A DC Power Supply is plugged into ac power, the internal cooling system will efficiently regulate unit temperature regardless of load. At room temperature (+77°F) the exhaust air will not exceed the ambient temperature by more than 5°F. -
Page 13: Operating Position
2.7 – Operating Positions The TI50A DC Power Supply can be operated in both the horizontal (Figure 2.7.1) and vertical (Figure 2.7.2) positions as shown. Make sure that the airflow is not obstructed from air intake (figure 2.7.3) and outlet (Figure 2.7.4). -
Page 14: Ac Input Circuit Breakers
Reset breaker by pressing red button. Reconnect ac and dc connections to the unit. (Plug in ac line cord on military unit.) The unit should power up automatically. If the breaker continues to trip, return the unit to Tesla™ Industries for repair. -
Page 15: Input Voltage Selector Switch
The 230 Vac setting accommodates the voltage range of 200-260 Vac. Figure 2.11.2 - Unscrew Protective Cover Figure 2.11.3 - Select Voltage Do not overtighten Selector Shield screws. Be sure star locks are on NOTE screws and snug the screw. Overtightening will damage the Selector Shield. TI50A DC Power Supply... -
Page 16: Ac Input Receptacle
The “Available Power” LED Indicator provides a way for the user to visually see the amount of current load that the TI50A is supplying. This lets the operator know if the maximum current load is being exceeded. Current loads up to 50 amps will show one or two green bars. If the red bars are illuminated, the unit is supplying less than 24 Vdc. -
Page 17: Section 3 - Operating Procedures
1500 - 1800 peak starting amps 50-60% charged 2400 - 3000 peak starting amps 80-100% charged 1800 - 2100 peak starting amps 60-70% charged TI50A DC Power Supply 2100 - 2400 peak starting amps 70-80% charged 2400 - 3000 peak starting amps 80-100% charged... -
Page 18: Environmental
B. Minimize moisture entering forward inlet and outlet cooling fan vent ports Figure 3.4.1 – Unit with raincover. Ordering info on page 24. When not in use, unit inlet and outlet vent ports shall be covered from exposure. Unit shall be kept horizontal. TI50A DC Power Supply... -
Page 19: Normal Functional Test Procedures
Check for dents, punctures, case distortion or misalignment, and cracked or loose connec tors. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Industries, Inc. Check DC Voltage Reading at DC Receptacle Terminals To verify that the power supply is functioning normally, set the digital multimeter to measure dc voltage. - Page 20 Move the negative probe to the dc tacle. Move the positive probe to negative post. Multimeter should the dc positive post. Multimeter read 0 Volts. should read 0 Volts. TI50A DC Power Supply...
-
Page 21: Pre-Operation
Check that all connections are secure and free from water. Prior to connecting the TI50A to an ac power source, be sure that the charger is at least 20 feet away from any fuel source to avoid a potential explosion due to sparking. -
Page 22: Regulated 28.5 Vdc Ground Power
Ensure dc power cable plug is fully seated into the unit’s DC Battery Receptacle. The unit is now ready to safely transfer power. Figure 3.8.1 Attaching DC Power Cable to TI50A DC Power Supply Connecting DC Power Cable To Vehicle or Aircraft Line up the NATO plug or Aviation dc plug pins and push it in. -
Page 23: Section 4 - Post Operation
Section 4 – Post Operation 4.1 – General Although the TI50A DC Power Supply has been ruggedized and made weather resistant within the scope of unit’s intended use, it is essential that good general care be taken to maintain unit in good operating condition and to maximize unit’s operational life. -
Page 24: Section 5 - Unit Care And Maintenance
Do not cut, crush, or drag the input or output power cables when handling the unit. Always inspect cables prior to use. If no damage is evident, proceed to the next step. If damage is evident, contact Tesla™ Customer Service. Do not attempt to use any other type of power cables other than the Tesla™ cables included with the unit. -
Page 25: Unit Servicing
Tesla™ Shipping Case (be sure to enclose the Repair Request Form located on the last page of this manual). Seal the crate on all sides and return it to Tesla™ at the address listed below. -
Page 26: Section 6 - Troubleshooting And Faq
Battery charge time can be determined by taking the battery’s rated amp hours and dividing this number by the TI50A’s maximum output current. For example, a 24 V / 50 Ah battery will take one hour to charge using a TI50A DC Power Supply. -
Page 27: Basic Usage/Operation Questions
2. How do I check the status of the Available Power? The “Available Power” LED Indicator provides a way for the user to visually see the amount of available power that the TI50A can supply. This lets the operator know if there is enough power to perform ground maintenance. For more information see Section 2.12. -
Page 28: Basic Troubleshooting
48 hours. Internal failure. Do Not Use Unit. Please contact Tesla™ Customer Service at (302) 324-8910 5. Unit works then shuts down. Unit is overheating. Move the unit to an area 10°-20° less than ambient temperature. -
Page 29: Section 7 - Optional Accessories
7.1 – Shipping Case AC line cords come in several lengths or can be custom-ordered to fi t your needs. Tesla™ specializes in The optional Shipping Case is the safest way to transport the TI50A DC Power Supply. This custom case outfi tting cables with a variety of connectors and junction boxes. -
Page 30: Cobra™ Dc Replacement Contacts And Tools
Tesla™ TI50A DC Power Supply. The TI7000-184 is the safest and easiest way to support and transport the TI50A models out in the field and through hangars and flight lines. Tesla™ stands behind the Transport Dolly with a team of customer service professionals and a 2-year warranty. -
Page 31: Appendix A
TI25000-005 United Kingdom Line Cord Czech, Republic of TI25000-003 Continental European Line Cord Denmark TI25000-300 Denmark Line Cord Djibouti, Republic of TI25000-003 Continental European Line Cord Dominica TI25000-005 United Kingdom Line Cord Dominican Republic TI25000-001 North American Line Cord TI50A DC Power Supply... - Page 32 TI25000-001 North American Line Cord Japan 50/60 TI25000-001 North American Line Cord Jordan TI25000-005 United Kingdom Line Cord Kenya TI25000-005 United Kingdom Line Cord Korea, South TI25000-003 Continental European Line Cord Kuwait TI25000-005 United Kingdom Line Cord TI50A DC Power Supply...
- Page 33 TI25000-001 North American Line Cord Philippines TI25000-001 North American Line Cord Piccairn Islands (U.K.) TI25000-004 Old British Line Cord Poland TI25000-003 Continental European Line Cord Portugal TI25000-003 Continental European Line Cord Puerto Rico TI25000-001 North American Line Cord TI50A DC Power Supply...
- Page 34 TI25000-005 United Kingdom Line Cord Yemen TI25000-005 United Kingdom Line Cord Yugoslavia TI25000-003 Continental European Line Cord Zaire, Republic of TI25000-003 Continental European Line Cord Zambia TI25000-005 United Kingdom Line Cord Zimbabwe TI25000-005 United Kingdom Line Cord TI50A DC Power Supply...
-
Page 35: Appendix A
APPENDIX A (Cont.) UNIVERSAL LINE CORD KIT FOR WORLDWIDE OPERATIONS NOTE: TESLA™ UNIVERSAL AC LINE CORD KIT, P/N: TI25000-U00, IS FOR UNITS ORIGINALLY BUILT WITH THE UNIVERSAL AC LINE CORD OPTION ONLY. THE AC ADAPTER OPTION IS TESLA™ P/N TI16000-19 AND MUST BE ORDERED WITH THE ORIGINAL PROCUREMENT OF UNIT(S). -
Page 36: Repair Request Form
Model #: ____________________________________ Serial #: ________________________________________ Shipping method to Tesla™: ______________________________________________________________________ Description of shipping package: ________________________________________________________________ Description of problem: _________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ _________________________________________________________________________________________________ Return to Tesla™ Industries, Inc. 101 Centerpoint Boulevard, New Castle, DE 19720 Attention: Repair Department TI50A DC Power Supply... - Page 37 Tesla™ Industries, Inc. 101 Centerpoint Blvd. New Castle, DE 19720 USA Tel: 302-324-8910 Fax: 302-324-8912 9475 Double R Blvd., Suite 2 Reno, NV 89521 Tel: 775-622-8801 Fax: 775-622-8810 www.teslaind.com TESLA...