York International TCHDSERIES Installation Manual

R-410a horizontal discharge 1.5 to 5 tons – 1 & 3 phase

Advertisement

Quick Links

INSTALLATION MANUAL

R-410A
HORIZONTAL DISCHARGE

AIR CONDITIONING

MODELS: 13 & 14 SEER
TCHD & TCHE SERIES
1.5 TO 5 TONS - 1 & 3 PHASE
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
TXV INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Typical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation of Vapor Line . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Outdoor Unit Field Wiring Control Box . . . . . . . . . . . . . . . . . . . . . . . . .7
Application Limitations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils require a matching thermostatic expansion valve
(TXV) - refer to the Tabular Data Sheet or Technical Guide. The refrig-
erant charge may need to be changed for some indoor-outdoor unit
combinations, elevation differences or total line lengths. Refer to Appli-
cation Data covering "General Piping Recommendations and Refriger-
ant Line Length" (Part Number 247077).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
LIST OF SECTIONS
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
INSTRUCTING THE OWNER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
START UP SHEET . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
LIST OF FIGURES
Wiring Diagram (Single-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Wiring Diagram (Three-Phase) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
LIST OF TABLES
R-410A Saturation Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
This product must be installed in strict compliance with the enclosed
installation instructions and any applicable local, state, and national
codes including, but not limited to building, electrical, and mechanical
codes.
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual for assis-
tance or for additional information, consult a qualified contractor,
installer or service agency.
R-410A systems operate at higher pressures than R-22 systems. Do
not use R-22 service equipment or components on R-410A equip-
ment. Service equipment
®
CAUTION
!
WARNING
!
CAUTION
!
Must Be Rated
for R-410A.
5320779-UIM-A-0417

Advertisement

Table of Contents
loading

Summary of Contents for York International TCHDSERIES

  • Page 1: Table Of Contents

    INSTALLATION MANUAL R-410A HORIZONTAL DISCHARGE ® AIR CONDITIONING MODELS: 13 & 14 SEER TCHD & TCHE SERIES 1.5 TO 5 TONS – 1 & 3 PHASE LIST OF SECTIONS GENERAL ..........1 SYSTEM CHARGE .
  • Page 2: Unit Installation

    5320779-UIM-A-0417 SECTION III: UNIT INSTALLATION INSPECTION As soon as a unit is received, it should be inspected for possible dam- LOCATION age during transit. If damage is evident, the extent of the damage Before starting the installation, select and check the suitability of the should be noted on the carrier’s delivery receipt.
  • Page 3: Typical Installation

    5320779-UIM-A-0417 FIGURE 1: Typical Installation GROUND INSTALLATION LIQUID LINE FILTER-DRIER The unit should be installed on a solid base that is 2” above grade and The air conditioning unit’s filter/dryer is located on the liquid line. will not shift or settle, causing strain on the refrigerant lines and possible NOTICE leaks.
  • Page 4: Installation Of Vapor Line

    5320779-UIM-A-0417 PRECAUTIONS DURING BRAZING OF LINES WARNING All outdoor unit and evaporator coil connections are copper-to-copper and should be brazed with a phosphorous-copper alloy material such Never install a suction-line filter drier in the liquid line of an R-410A as Silfos-5 or equivalent. DO NOT use soft solder. The outdoor units system.
  • Page 5: Txv Installation

    5320779-UIM-A-0417 SECTION IV: TXV INSTALLATION CAUTION The following are the basic steps for installation. For detailed instruc- tions, refer to the Installation Instructions accompanying the TXV kit. Do not install any coil in a furnace which is to be operated during the Install TXV kit as follows: heating season without attaching the refrigerant lines to the coil.
  • Page 6: System Charge

    5320779-UIM-A-0417 SECTION VI: SYSTEM CHARGE CAUTION To ensure that your unit performs at the published levels, it is important that the indoor airflow is determined and refrigerant charge added Refrigerant charging should only be carried out by a qualified accordingly. air conditioning contractor.
  • Page 7: Outdoor Unit Field Wiring Control Box

    5320779-UIM-A-0417 TABLE 2: R-410A Saturation Properties PRESSURE PRESSURE PRESSURE PRESSURE PRESSURE TEMP. ° F TEMP. ° F TEMP. ° F TEMP. ° F TEMP. ° F PSIG PSIG PSIG PSIG PSIG 326. SECTION VII: ELECTRICAL CONNECTIONS GENERAL INFORMATION & GROUNDING Check the electrical supply to be sure that it meets the values specified on the unit nameplate and wiring label.
  • Page 8: Typical Field Wiring (Air Handler / Electrical Heat) (Single-Phase)

    5320779-UIM-A-0417 FIGURE 6: Typical Field Wiring (Air Handler / Electrical Heat) (Single-Phase) FIGURE 7: Typical Field Wiring (Air Handler / Electrical Heat) (Three-Phase) Johnson Controls Unitary Products...
  • Page 9: Thermostat Chart - Single Stage Ac With Psc Air Handler

    5320779-UIM-A-0417 For additional connection diagrams for all UPG equipment refer to “Low Voltage System Wiring” document available online at www.upgnet.com in the Product Catalog Section. AC 1A Single Stage Air Conditioner – PSC Air Handler ID MODELS THERMOSTAT SINGLE STAGE SINGLE STAGE *PP11C70224 AIR HANDLER...
  • Page 10: Thermostat Chart - Single Stage Ac With Psc Air Handler

    5320779-UIM-A-0417 AC 1B Single Stage Air Conditioner – PSC Air Handler ID MODELS THERMOSTAT THERMOSTAT *BP11C50124 SINGLE STAGE *BN11C01124 *BN11C00124 *DP11C40124 AIR HANDLER CONDITIONER *DN11C00124 SINGLE STAGE AIR HANDLER CONTROL AIR CONDITIONER 24 – Volt Common 24 – Volt Common 24 –...
  • Page 11: Thermostat Chart - Single Stage Ac With Psc Furnace

    5320779-UIM-A-0417 AC 5D Single Stage Air Conditioner – Single Stage PSC Furnace ID MODELS TG(8/9)S TGLS THERMOSTAT SINGLE STAGE SINGLE STAGE *PP11C70224 FURNACE CONDITIONER SINGLE STAGE PSC SINGLE STAGE SINGLE STAGE FURNACE AIR CONDITIONER AIR CONDITIONER 24 – Volt Common 24 –...
  • Page 12: Thermostat Chart - Single Stage Ac With Psc Furnace

    5320779-UIM-A-0417 AC 5E Single Stage Air Conditioner – Single Stage PSC Furnace ID MODELS TG(8/9)S TGLS THERMOSTAT THERMOSTAT *BP11C50124 SINGLE STAGE SINGLE STAGE *BN11C01124 *BN11C00124 *DP11C40124 FURNACE CONDITIONER *DN11C00124 SINGLE STAGE PSC SINGLE STAGE FURNACE AIR CONDITIONER 24 – Volt Common 24 –...
  • Page 13: Instructing The Owner

    5320779-UIM-A-0417 SECTION VIII: INSTRUCTING THE OWNER 3. If the coil needs to be cleaned, use clean water to wash dust, dirt, and debris from outdoor condensing coil. Assist owner with processing warranty cards and/or online registration. NOTICE Review Owners Guide and provide a copy to the owner and guidance on proper operation and maintenance.
  • Page 14: Wiring Diagram

    5320779-UIM-A-0417 SECTION IX: WIRING DIAGRAM FIGURE 12: Wiring Diagram (Single-Phase) Johnson Controls Unitary Products...
  • Page 15: Wiring Diagram (Three-Phase)

    5320779-UIM-A-0417 FIGURE 13: Wiring Diagram (Three-Phase) Johnson Controls Unitary Products...
  • Page 16 5320779-UIM-A-0417 NOTES Johnson Controls Unitary Products...
  • Page 17: Start Up Sheet

    5320779-UIM-A-0417 SECTION X: START UP SHEET Air Conditioning and Heating Start-Up Sheet Proper start-up is critical to customer comfort and equipment longevity Start-Up Date Technician Performing Start-Up Installing Contractor Name Owner Information Name Address City State or Province Zip or Postal Code Equipment Data Upflow Downflow...
  • Page 18 Explain the importance of regular filter replacement and equipment maintenance Comments Section Page 2 of 2 (7/5/16) Subject to change without notice. Published in U.S.A. 5320779-UIM-A-0417 Copyright © 2017 by Johnson Controls, Inc. All rights reserved. Supersedes: 835963-UIM-D-0816 York International Corp. 5005 York Drive Norman, OK 73069...

This manual is also suitable for:

Tche series

Table of Contents