York International CMB SERIES Installation Manual

R-22 outdoor split-system air conditioning 13 seer 1-1/2 to 5 tons

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INSTALLATION MANUAL
R-22
OUTDOOR SPLIT-SYSTEM
AIR CONDITIONING
MODELS: 13 SEER - CMB / AC3A / AL3A SERIES
1-1/2 TO 5 TONS
GENERAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
SAFETY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
UNIT INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
ELECTRICAL CONNECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Installation with Required Clearances . . . . . . . . . . . . . . . . . . . 2
Tubing Hanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Underground Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Heat Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Typical Field Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
1-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . 8
2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . 9
3 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
SECTION I: GENERAL
The outdoor units are designed to be connected to a matching indoor
coil with sweat connect lines. Sweat connect units are factory charged
with refrigerant for a matching indoor coil plus 15 feet of field supplied
lines.
Matching indoor coils are available with a thermal expansion valve only.
The refrigerant charge may need to be changed for some indoor-out-
door unit combinations, elevation differences or total line lengths. Refer
to Application Data covering "General Piping Recommendations and
Refrigerant Line Length" (Part Number 036-61920-001).
SECTION II: SAFETY
This is a safety alert symbol. When you see this symbol on
labels or in manuals, be alert to the potential for personal
injury.
Understand and pay particular attention to the signal words DANGER,
WARNING, or CAUTION.
DANGER indicates an imminently hazardous situation, which, if not
avoided, will result in death or serious injury.
WARNING indicates a potentially hazardous situation, which, if not
avoided, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation, which, if not
avoided may result in minor or moderate injury. It is also used to
alert against unsafe practices and hazards involving only property dam-
age.
CERTIFICATION APPLIES ONLY

TABLE OF CONTENTS

EVACUATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM CHARGE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
SYSTEM START-UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
WIRING DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
LIST OF FIGURES
Thermostat Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
CFM Selection Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
LIST OF TABLES
3-1/2 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . .9
4 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
5 Ton Subcooling Charging Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
R-22 Saturated Properties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Improper installation may create a condition where the operation of
the product could cause personal injury or property damage.
Improper installation, adjustment, alteration, service or mainte-
nance can cause injury or property damage. Refer to this manual
for assistance or for additional information, consult a qualified con-
tractor, installer or service agency.
This product must be installed in strict compliance with the
enclosed installation instructions and any applicable local, state,
and national codes including, but not limited to building, electrical,
and mechanical codes.
INSPECTION
As soon as a unit is received, it should be inspected for possible dam-
age during transit. If damage is evident, the extent of the damage
should be noted on the carrier's delivery receipt. A separate request for
inspection by the carrier's agent should be made in writing. See Local
Distributor for more information.
R
P
WHEN THE COMPLETE
SYSTEM IS LISTED
WITH ARI.
LISTED
ISO 9001
Certified Quality
Management System
163911-UIM-A-0106

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Summary of Contents for York International CMB SERIES

  • Page 1: Table Of Contents

    INSTALLATION MANUAL R-22 OUTDOOR SPLIT-SYSTEM AIR CONDITIONING CERTIFICATION APPLIES ONLY ISO 9001 WHEN THE COMPLETE Certified Quality SYSTEM IS LISTED Management System WITH ARI. MODELS: 13 SEER - CMB / AC3A / AL3A SERIES 1-1/2 TO 5 TONS LISTED TABLE OF CONTENTS GENERAL .
  • Page 2: Unit Installation

    163911-UIM-A-0106 LIMITATIONS NOTE: For multiple unit installations, units must be spaced a minimum of 18 inches apart. (coil face to coil face.) The unit should be installed in accordance with all National, State and If the unit is to be installed on a hot sun exposed roof or a black-topped Local Safety Codes and the limitations listed below: ground area, the unit should be raised sufficiently above the roof or Limitations for the indoor unit, coil and appropriate accessories...
  • Page 3: Tubing Hanger

    163911-UIM-A-0106 TO INDOOR COIL TO OUTDOOR UNIT LIQUID LINE INSULATED VAPOR LINE Failure to do so or using a substitute drier or a granular type may result in damage to the equipment. CONDUIT R-22 Apply with Models Filter-Drier CMB / AC3A / AL3A Source 1 Part No.
  • Page 4: Installations Requiring An Add-On Txv Kit

    163911-UIM-A-0106 Never attempt to repair any brazed connections while the system is under pressure. Personal injury could result. See "System Charge” section for checking and recording system charge. SECTION IV: INSTALLATIONS REQUIRING AN ADD-ON TXV KIT For installations requiring a TXV kit, refer to the Installation Instructions accompanying the TXV kit.
  • Page 5: Dehumidification Control

    163911-UIM-A-0106 FIELD CONNECTIONS CONTROL WIRING DEHUMIDIFICATION CONTROL Route low voltage wiring into bottom of control box as shown in A dehumidification control accessory 2HU06700124 may be used with Figure 5. Make low voltage wiring connections inside the junction variable speed air handlers or furnaces in high humidity areas. This box per Figures 7-13.
  • Page 6: Thermostat Chart

    163911-UIM-A-0106 FIGURE 6: Thermostat Chart Unitary Products Group...
  • Page 7: Evacuation

    163911-UIM-A-0106 ALL FIELD WIRING TO BE IN ACCORDANCE WITH ELECTRIC CODE (NEC) AND/OR LOCAL CODES POWER WIRING POWER WIRING CONTROL WIRING 208/230-1-60 24 VOLT CONTROL WIRING FACTORY WIRING MINIMUM 18 GA. WIRE (NEC CLASS 2) FURNACE OR AIR HANDLER TERMINAL BLOCK TERMINAL W IS ONLY GND.
  • Page 8: 1-1/2 Ton Subcooling Charging Chart

    163911-UIM-A-0106 Subcooling Charging Method Instructing the Owner For the cooling operation, the recommended subcooling is 10°F Assist owner with processing warranty cards and/or online registration. Review Owners Guide and provide a copy to the owner and guidance Set the system running in the cooling mode by setting the thermo- on proper operation and maintenance.
  • Page 9: Ton Subcooling Charging Chart

    163911-UIM-A-0106 TABLE 2: 2 Ton Subcooling Charging Chart TABLE 5: 3-1/2 Ton Subcooling Charging Chart Indoor Wet Bulb (°F) Indoor Wet Bulb (°F) Outdoor Outdoor Ambient Ambient DB (°F) Liquid Pressure (psig) at Base Valve DB (°F) Liquid Pressure (psig) at Base Valve 141 (9) 142 (9) 145 (9)
  • Page 10: Saturated Properties

    163911-UIM-A-0106 TABLE 8: R-22 Saturated Properties Pressure Pressure Pressure Pressure Pressure Pressure Temp °F Temp °F Temp °F Temp °F Temp °F Temp °F PSIG PSIG PSIG PSIG PSIG PSIG Unitary Products Group...
  • Page 11: Wiring Diagram

    163911-UIM-A-0106 SECTION IX: WIRING DIAGRAM FIGURE 9: Wiring Diagram Unitary Products Group...
  • Page 12 NOTES Subject to change without notice. Printed in U.S.A. 163911-UIM-A-0106 Copyright © by York International Corp. 2006. All rights reserved. Supersedes: NothingNothing Unitary 5005 Norman Product York Group Drive 73069...

This manual is also suitable for:

Ac3a seriesAl3a series

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