Related Manuals for Sony KDL-32R330B
Summary of Contents for Sony KDL-32R330B
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Page 1: Service Manual
HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL Chassis Name : RB2TP ORIGINAL MANUAL ISSUE DATE: 5/2014 Segment Name : MB Version Date Subject 5/2014 Original manual issue. LCD Digital Color TV 9-888-163-01... - Page 2 MODEL LIST MODEL COLOR COMMANDER DEST. MODEL COLOR COMMANDER DEST. KDL-32R330B Black RM-YD092 America KDL-40R380B Black RM-YD092 America KDL-32R330B/40R380B...
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Page 3: Table Of Contents
1-4. How to disassemble Deco [KDL-32R330B/40R380B]…… 1-5. How to disassemble LVDS cable [KDL-32R330B/40R380B] 1-6. How to disassemble IR Board[KDL-32R330B/40R380B] … 1-7. How to ass’y the LED lens [KDL-32R330B/40R380B]…… 1-8. How to assemble the Himeron Countermeasure of panel [KDL-32R330B/40R380B] …………………………………… 1-8-1. KDL-32R330B………………………………………………... -
Page 4: Warnings And Cautions
Components identified by shading and ! mark on the schematic diagrams, exploded views, and in the parts list are critical for safe operation. Replace these components with Sony parts whose part numbers appear as shown in this manual or in supplements published by Sony. Circuit adjustments that are critical for safe operation are identified in this manual. -
Page 5: Use Caution When Handling The Lcd Panel
Protect the panel from ESD to avoid damaging the electronic circuit (C-MOS). 9)It is recommended not to exceed 1 hour of Power-On nor Burn-in period with LCD panel face down condition, in repair activity. 10)Disconnect the AC power when replacing the parts.(FFC cable etc.). KDL-32R330B/40R380B... -
Page 6: Safety Check-Out
6. Check the line cords for cracks and abrasion. Recommend the replacement of any such line cord to the customer. 7. Check the antenna terminals, metal trim, “metallized” knobs, screws, and all other exposed metal parts for AC leakage. Check leakage as described below. 8. For safety reasons, repairing the Power board and/or Inverter board is prohibited. KDL-32R330B/40R380B... - Page 7 If a cold-water pipe is not accessible, connect a 60- to 100-watt trouble- light (not a neon lamp) between the hot side of the receptacle and the retaining screw. Try both slots, if necessary, to locate the hot side on the line; the lamp should light at normal brilliance if the screw is at ground potential (see Figure B). KDL-32R330B/40R380B...
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Page 8: Self Diagnosis Function
SELF DIAGNOSIS FUNCTION This model doesn’t support Self Diagnosis Function. KDL-32R330B/40R380B... -
Page 9: Service Position
7-682-903-19 SCREW +PWH 3X6 Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of this models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center. - Page 10 SCREW, +BVTP2 4X8 7-682-903-19 SCREW +PWH 3X6 Attention: This photo is based on Sony criteria for appearing standing the main unit after removing back cover and assembling the stand. But considering mechanical design of this models and normal service process, it is not recommended to keep main unit standing by this status for repairing/testing at repair center.
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Page 11: Sec 1. Disassembly And Parts List
• The construction parts of an assembled part are indicated with a collation number in the remark colum. • Items marked " * " are not stocked since they are seldom required for routine service. Some delay should be anticipated when ordering these items. KDL-32R330B/40R380B... -
Page 12: Kdl-32R330B
DISASSEMBLY AND PARTS LIST 1-1. KDL-32R330B 1-1-1. BASE STAND REF. No. PART No. DESCRIPTION MARK 4-538-444-01 STAND(32) 2-580-603-01 SCREW, +PSW M4X16 KDL-32R330B/40R380B... -
Page 13: Rear Cover
DISASSEMBLY AND PARTS LIST 1-1. KDL-32R330B 1-1-2. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-538-442-01 COVER REAR (32) 4-542-297-11 IO side label 2-345-219-11 +B IB 3X-- CM3 (SCREW M3X6) 2-580-638-01 SCREW, +BVTP2 4X8 7-682-903-19 SCREW +PWH 3X6 KDL-32R330B/40R380B... -
Page 14: Power Board, A Board And Speaker
DISASSEMBLY AND PARTS LIST 1-1. KDL-32R330B 1-1-3. POWER BOARD, A BOARD AND SPEAKER 1-895-631-31 MOUNTED PWB POWER UNIT(SDC) 1-895-630-21 MOUNTED PWB A 1-895-629-21 MOUNTED PWB H 1-910-109-63 CONNECTOR ASSY 6P 1-910-109-64 CONNECTOR ASSY 4P 1-910-109-62 CONNECTOR ASSY 14P 1-910-109-66 LVDS CABLE... -
Page 15: Lcd Panel, Deco And Cover, Bottom
DISASSEMBLY AND PARTS LIST 1-1. KDL-32R330B 1-1-4. LCD PANEL, DECO and COVER, BOTTOM REF. No. PART No. DESCRIPTION MARK A-2059-601-A LCM ASSY (32)(AUO T320XVN02.9) A-2059-603-A LCM ASSY (32)(SDC TPT315B5-AN02 SC1G) BRACKET, STAND R 32 BRACKET, STAND L 32 4-538-446-11 DECO (32) -
Page 16: Miscellaneous
DISASSEMBLY AND PARTS LIST 1-1. KDL-32R330B 1-1-5. MISCELLANEOUS PART No. DESCRIPTION MARK 1-492-065-21 REMOTE COMMANDER (RM-YD092) 1-838-955-11 CORD SET, POWER-SUPPLY KDL-32R330B/40R380B... -
Page 17: Kdl-40R380B
DISASSEMBLY AND PARTS LIST 1-2. KDL-40R380B 1-2-1. BASE STAND REF. No. PART No. DESCRIPTION MARK 4-538-449-01 STAND (40) 2-580-603-01 SCREW, +PSW M4X16 7-682-246-09 +K 3X6 SCREW +K 3X5 7-682-245-09 +K 3X6 SCREW +K 3X4 KDL-32R330B/40R380B... -
Page 18: Rear Cover
DISASSEMBLY AND PARTS LIST 1-2. KDL-40R380B 1-2-2. REAR COVER REF. No. PART No. DESCRIPTION MARK 4-538-447-01 COVER, REAR (40) 4-542-297-11 IO side label 2-345-219-11 +B IB 3X-- CM3 (SCREW M3X6) 2-580-638-01 SCREW, +BVTP2 4X8 7-682-903-19 SCREW +PWH 3X6 KDL-32R330B/40R380B... -
Page 19: Power Board, A Board And Speaker
CONNECTOR ASSY 4P 1-910-109-65 LVDS CABLE 1-910-109-68 CONNECTOR ASSY 14P 4-542-282-01 SHEET, INSULATION (40) 4-542-280-01 BRACKET, MB 4-538-884-01 BRACKET, SIDE 1-859-048-11 LOUDSPEAKER (8W) 4-466-882-01 SCREW, M3X6 SW (FANT) 2-580-628-01 SCREW, +BVTP S3X6 TYPE2 7-682-903-19 SCREW +PWH 3X6 2-580-592-01 SCREW, +PSW M3X8 KDL-32R330B/40R380B... -
Page 20: Lcd Panel, Deco And Cover, Bottom
1-2. KDL-40R380B 1-2-4. LCD PANEL, DECO and COVER, BOTTOM REF. No. PART No. DESCRIPTION MARK A-2059-605-A LCM ASSY (40)(INX V400HJ6) With Bezel BRACKET, Stand R (40) BRACKET, Stand L (40) 4-538-451-01 DECO (40) 4-538-450-01 COVER, BOTTOM (40) 4-542-283-01 BOLT, M3 KDL-32R330B/40R380B... -
Page 21: Miscellaneous
DISASSEMBLY AND PARTS LIST 1-2. KDL-40R380B 1-2-5. MISCELLANEOUS PART No. DESCRIPTION MARK 1-492-065-21 REMOTE COMMANDER ( RM-YD092 ) 1-838-955-11 CORD SET, POWER-SUPPLY KDL-32R330B/40R380B... -
Page 22: How To Disassemble Rear Cover [Kdl-32R330B/40R380B]
1-3. How to disassemble rear cover [KDL-32R330B/40R380B] PROCEDURE TO REMOVAL OF REAR COVER 1. Remove all screws on Rear Cover and AC Cover. 2. Open Rear Cover in order as below. KDL-40R380B KDL-32R330B Hold the panel from the middle of bezel, and lift rear cover Hold the panel from the middle of bezel, and lift rear cover in the direction of the arrow. -
Page 23: How To Disassemble Deco[Kdl-32R330B/40R380B]
1-4. How to disassemble Deco[KDL-32R330B/40R380B] PROCEDURE TO REMOVAL OF DECO KDL-32R330B Release deco from hook of bezel hook Remove deco from bezel KDL-40R380B Release deco from hook of bezel hook Remove deco from bezel KDL-32R330B/40R380B... -
Page 24: How To Disassemble Lvds Cable[Kdl-32R330B/40R380B]
1-5. How to disassemble LVDS Cable[KDL-32R330B/40R380B] 1-5-1. PROCEDURE OF REMOVING LVDS CABLE ON KDL-32R330B Remove the PIN 1-5-2. PROCEDURE OF REMOVING LVDS CABLE ON KDL-40R380B Remove the PIN KDL-32R330B/40R380B... -
Page 25: How To Disassemble Ir Board[Kdl-32R330B/40R380B]
1-6. How to disassemble IR Board[KDL-32R330B/40R380B] PROCEDURE TO REMOVAL OF IR Board KDL-32R330B screw Disassemble deco Then disassemble the screw Remove the IR cable KDL-40R380B screw Disassemble deco Then disassemble the screw Remove the IR cable KDL-32R330B/40R380B... -
Page 26: How To Ass'y The Led Lens[Kdl-32R330B/40R380B]
1-7. How to ass’y the LED lens[KDL-32R330B/40R380B] 1. The LED lens is installed in the hole. 2. Press the LED lens in the hole and ensure that the lens is flat with all round plastic. As shown in the picture, break waste along the red line position. -
Page 27: How To Assemble The Himeron Countermeasure Of Panel[Kdl-32R330B/40R380B]
1-8. How to assemble the Himeron Countermeasure of panel[KDL-32R330B/40R380B] 1-8-1. KDL-32R330B 1. Stick HIMERON (PN: 4-542-292-01 )to the left side of the panel. 2. Stick HIMERON (PN: 4-542-292-01) to the right side of the panel. Stick HIMERON along the RIB root of panel, and can’t cover lock hole. - Page 28 4. Stick HIMERON (PN: 4-542-287-01 ) to the Vase of Panel. 5. Stick HIMERON (PN: 4-542-289-01 )to the Panel position as shown. Description usage 4-542-291-01 CUSHION, 440X8 4-542-292-01 CUSHION, 540X10 4-542-287-01 CUSHION, 45X10 4-542-289-01 CUSHION, 20X10 KDL-32R330B/40R380B...
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Page 29: Kdl-40R380B
1-8. How to assemble the Himeron Countermeasure of panel[KDL-32R330B/40R380B] 1-8-2. KDL-40R380B 1. Stick HIMERON (PN: 4-542-287-01) to the Vase of Panel. 2. Stick HIMERON (PN: 4-542-289-01) to the Panel position as shown. Description usage 4-542-287-01 CUSHION, 45X10 4-542-289-01 CUSHION, 20X10... -
Page 30: Sec 2. Adjustment
UART Selection <[ Factory ]> SERIAL NUMBER EDIT 0000001 MODEL NAME EDIT KDL-32R330B MHL TMDS Termination <[ ]> When replace Main Board or panel, please confirm " SERIAL NUMBER EDIT " and "MODEL NAME EDIT" in service mode. [</>Set[Home]Exit If they are different, please select a suitable thing. - Page 31 4) How to use the remote commander. Function The flow of control 1)<DISPLAY><5><VOL+><Power> Service mode on 2)<Left><Right><Mute><Ok><Mute><VOL+> Service mode off <RETURN>/<Power off-on> Adjustment Item up / down Data Value up / down 5) After entering service mode, then turn off the power switch. KDL-32R330B/40R380B...
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Page 32: Sec 3. Diagrams And Chassis Structure
SEC 3. DIAGRAMS AND CHASSIS STRUCTURE 3-1. BLOCK DIAGRAM 3-1-1. KDL-32R330B/40R380B KDL-32R330B/40R380B... -
Page 33: Connector Diagram
DIAGRAMS 3-2. CONNECTOR DIAGRAM 3-2-1. KDL-32R330B/40R380B Panel T-Con Board CN8601 CN403(32”) / CN408(40”) CN9101 CN701 CN404 CN601 Main Board Power Board CN201 IR Board KDL-32R330B/40R380B... -
Page 34: Circuit Boards Location
DIAGRAMS 3-3. CIRCUIT BOARDS LOCATION 3-3-1. KDL-32R330B/40R380B KDL-32R330B KDL-40R380B POWER UNIT Board POWER UNIT Board A Board A Board H Board H Board KDL-32R330B/40R380B... -
Page 35: Tape Location
DIAGRAMS 3-4. Tape location 3-4-1. KDL-32R330B/40R380B KDL-40R380B KDL-32R330B TAPE SIZE: KDL-32R300B: 1. 20MM*80MM 2. 25MM*50MM(White) 3. 25MM*50MM(Black) 4. 4-542-425-01 TAPE, SHIELD (TPN) KDL-40R350B: 1. 20MM*80MM 2. 25MM*50MM 3. 4-542-425-01 TAPE, SHIELD (TPN) The purpose for the tape stick is to make the cables fixed. - Page 36 9-888-163-01 Sony Corporation KDL-32R330B/40R380B...
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Page 37: Appendix-1 Trouble Analysis Flow
PSU board Exchange Exchange Check TV Function IR board Main board Check TV Function Check TV Function Exchange Exchange Exchange Main board Panel Panel Check TV Function Check TV Function Check TV Function Finish Repair Finish Repair Finish Repair KDL-32R330B/40R380B... -
Page 38: Appendix-2 Software Data Update
The confirmation of the software version of the TV set. product information of setting menu. [HOME] , [Settings] [Customer Support] Please use the latest software. 1: KDL-32R330B 1. Model Name 2: V2.04 2. Software Version Software Down load store the software Package to USB memory. - Page 39 6. Plug the AC power cord then turn on the TV. Confirm Software version 1) Lights up Green LED. (no picture) Please confirm whether it is the latest software. product information of setting menu. [HOME] , [Settings] , [Set-up] , [Product Information] KDL-32R330B/40R380B...
- Page 40 [HOME] , [Settings] [Customer Support] Please use the latest software. 1. Model Name 1: KDL-32R330B 2: V2.04 2. Software Version Software Down load store the software Package to USB memory. (Applicable USB memory : Format by FAT32, USB2.0 type ) sony_tvupdate_2014_XXXX_tcf_auth.zip...
- Page 41 Menu Settings Customer Support Software update Select “OK”. Confirm Software version 1) Lights up Green LED. (no picture) Please confirm whether it is the latest software. product information of setting menu. [HOME] , [Settings] , [Set-up] , [Product Information] KDL-32R330B/40R380B...
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Page 42: Appendix-3 Operation Time, Boot Count, Panel Operation Time
UART Selection <[ Factory ]> [Home] Exit SERIAL NUMBER EDIT 0000001 MODEL NAME EDIT KDL-32R330B Panel operation time by hour MHL TMDS Termination <[ ]> Boot count [</>Set[Home]Exit Total operation time by hour You can check the TV set operation time, boot count and panel operation time in service menu although this model doesn’t support self-diagnostics. -
Page 43: Appendix-4 Reset And Edit Serial Number
* After user input data , press <Enter> will pop dialog to inform user to confirm data (Input data correct ?) * Once data confirm and save into EEPROM , gray out this item , user will not able to adjust KDL-32R330B/40R380B... -
Page 44: Appendix-5 Select Panel Type
<[ ]> Panel Selection <[ 17_LCA315XVN02 ]> Test Reset <[ ]> UART Selection <[ Factory ]> SERIAL NUMBER EDIT 0000001 MODEL NAME EDIT KDL-32R330B MHL TMDS Termination <[ ]> [</>Set[Home]Exit First Panel(AUO) Second Panel(SDC) KDL-32R330B Panel Type 17_LCA315XVN02 19_LCS3150AN02 KDL-32R330B/40R380B...