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Sony KDL-32R300B Service Manual

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (UNIQUE)
SERVICE MANUAL (UNIQUE)
Version
Date
Subject
1
7/2014
1
2
9/2014
Part Information Changed
st
Issue.
(Pg 19, 23)
ITC3.5
CHASSIS
Segment: SE-Pan Asia
LCD TV
LCD TV
9-888-162-P2
For SM - Common , please refer :
F
SM C
l
9-888-162-XX
f

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  Summary of Contents for Sony KDL-32R300B

  • Page 1 HISTORY INFORMATION FOR THE FOLLOWING MANUAL: SERVICE MANUAL (UNIQUE) SERVICE MANUAL (UNIQUE) ITC3.5 CHASSIS Segment: SE-Pan Asia Version Date Subject 7/2014 Issue. 9/2014 Part Information Changed (Pg 19, 23) LCD TV LCD TV 9-888-162-P2 For SM - Common , please refer : SM C 9-888-162-XX...
  • Page 2 SERVICE MANUAL (UNIQUE) SERVICE MANUAL (UNIQUE) ITC3.5 CHASSIS Segment: SE-Pan Asia LCD TV LCD TV...
  • Page 3 MODEL LIST MODEL REMOTE DESTINATION KDL-32R300B RM-ED054 SOMEA AF1 (South Africa, Iran, Saudi Arabia, Kuwait, UAE etc), SSEA SP1 (Singapore,Brunei, Cambodia Myanmar Indonesia etc) Vietnam Cambodia, Myanmar, Indonesia etc) , Vietnam, Malaysia, Thailand, Indonesia. KDL-32R304B RM-ED054 KLV-32R302B RM-GA024 SOMEA AF1 (South Africa, Iran, Saudi Arabia,...
  • Page 4: Table Of Contents

    TABLE OF CONTENTS Section Title Page 1. SAFETY NOTES 1-1. How to Remove TV Stand………..………………………….. 1-2. How to Remove Under Cover……………………………….. 1-3. How to Remove B-Board…………………………………….. 1-4. How to Remove Main Bracket………………………………. 1-5. How to Remove Stand Bracket……………………………… 1-6. How to Remove Ornamental Panel…………………………. 1-7.
  • Page 5: Safety Notes

    Safety Notes SECTION 1 DISSASSEMBLY AND REMOVAL CAUTION CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1-1. How To Remove TV Stand (32/40) 1 1. How To Remove TV Stand (32/40) 1.
  • Page 6: How To Remove Under Cover

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1-2. How To Remove Under Cover (32/40) 1 2. How To Remove Under Cover (32/40) Ensure all screws on Under Cover is removed. Lift up Under Cover from the Pull out the Under Cover from bottom side...
  • Page 7: How To Remove B-Board

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1-3. How To Remove B-Board (BIS2) (32/40) 1. Remove all the connectors. 2. Remove all the screws. SE 32”...
  • Page 8: How To Remove Main Bracket

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1 4 H 1-4. How To Remove Main Bracket (32/40) M i B k t (32/40) 1. Remove all screws. ◆...
  • Page 9: How To Remove Stand Bracket

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1 5 H 1-5. How To Remove Stand Bracket (32/40) k t (32/40) 1. Take out screw ◆...
  • Page 10: How To Remove Ornamental Panel

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1-6. How to Remove Ornamental Panel 1 6. How to Remove Ornamental Panel 3 Pull out wire harness from H-Board 3.
  • Page 11: How To Remove H-Board

    Safety Notes CAUTION: During this disassemble, the TV set must lie above soft cushion / protection sheet. Use glove through out the process. 1-7. How To Remove H-Board 2. Make sure H-Board is detached over the rib and then pull 1.
  • Page 12: Diagrams

    Diagrams SECTION 2 DIAGRAMS 2-1.CIRCUIT BOARD LOCATION 2-1-1. KDL, KLV-32R3*B BIS BOARD PANEL ORNAMENTAL PANEL ORNAMENTAL 2 1 2 KDL KLV 40R3*B 2-1-2. KDL, KLV-40R3*B HK BOARD BIS BOARD PANEL ORNAMENTAL...
  • Page 13: Wire Dressing

    Diagrams 2-2. Wire Dressing a) KDL, KLV-32R3*B 1) Flexible Flat Cable 30P Insert Connector...
  • Page 14 Diagrams 2-2. Wire Dressing * Ilustrations numberings (a ~ g) are not arranged according to actual a) KDL, KLV-32R3*B process sequence. 2) Harness Assy Insert Tape Insert Connector Insert Connector Insert Connector Insert Connector At HK Mount Board At loudspeaker...
  • Page 15 Diagrams 2-2. Wire Dressing b) KDL, KLV-40R3*B 1) Flexible Flat Cable 30P Insert Connector Insert Connector...
  • Page 16 Diagrams 2-2. Wire Dressing * Ilustrations numberings (a ~ g) are not arranged according to actual b) KDL, KLV-40R3*B process sequence. 2) Harness Assy Insert Tape Insert Connector Insert Connector At HK Mount Board At loudspeaker...
  • Page 17: Kdl Klv-32R3*B

    SECTION 3 DISASSEMBLY, EXPLODED VIEWS AND OTHER PARTS 3-1 KDL KLV-32R3*B 3-1. KDL, KLV-32R3 B •Place the TV set facing downwards on a stable, level surface before disassembly and 3-1-1. Disassembly, Exploded View assembly of parts. • and shaded parts are critical for safety. Replace only with part number specified.
  • Page 18: Disassembly, Exploded Views And Other Parts 3-1. Kdl, Klv-32R3*B

    Disassembly, Exploded Views and Other Parts 3-1. KDL, KLV-32R3*B 3-1-1 Disassembly Exploded View 3-1-1. Disassembly, Exploded View KDL-32R300B KDL-32R304B KLV-32R302B KLV-32R306B DESTINATION DESTINATION DESTINATION DESTINATION SOMEA AF1 SSEA SP1 SOMEA AF1 SSEA SP1 REF. NO. DESCRIPTION PART NO. (South Africa,...
  • Page 19 Disassembly, Exploded Views and Other Parts 3-1. KDL, KLV-32R3*B 3-1-2 Screws 3 1 2. Screws Part No Description 7 685 646 71 SCREW +BVTP 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT 3 3X8 TYPE2 IT-3 2-990-421-41 SCREW (+PSW) (M3X6) 4-159-298-01 SCREW, +PSW M4X10 3-452-815-21 SCREW +BVTP 3X10 TYPE2 IT-3 3-452-815-21 SCREW, +PSW M5X20...
  • Page 20 Disassembly, Exploded Views and Other Parts 3-1. KDL, KLV-32R3*B 3 1 3 Connectors 3-1-3. Connectors KDL-32R300B KDL-32R304B KLV-32R302B KLV-32R306B DESTINATION DESTINATION DESTINATION DESTINATION SSEA SP1 SOMEA AF1 (Singapore, SOMEA AF1 SSEA SP1 (South Africa, REF NO REF. NO. DESCRIPTION DESCRIPTION PART NO PART NO.
  • Page 21 Disassembly, Exploded Views and Other Parts 3-1. KDL, KLV-32R3*B 3-1-4 Other Parts 3-1-4. Other Parts KLV-32R306B KDL-32R300B KDL-32R304B KLV-32R302B DESTINATION DESTINATION DESTINATION DESTINATION SOMEA AF1 SSEA SP1 SOMEA AF1 SSEA SP1 REF. NO. DESCRIPTION PART NO. (South Africa, (Singapore,Brunei, (South Africa,...
  • Page 22: Kdl, Klv-40R3*B

    Disassembly, Exploded Views and Other Parts 3-2. KDL, KLV-40R3*B 3-2-1. Disassembly, Exploded View BEZEL BEZEL P-MOD STAND BKT SHEET, THERMAL(AYU2) THERMAL(AYU2) BIS BOARD PANEL, PANEL, ORNAMENTAL 10 STAND BKT (40FJI) LOUDSPEAKER AC ADAPTOR UNDER STAND, BASE ML (FAN) COVER (40FJI) A (b) 3 STAND, BASE ML ASSY FOOT,...
  • Page 23 Disassembly, Exploded Views and Other Parts 3-2. KDL, KLV-40R3*B 3-2-1. Disassembly, Exploded View 3 2 1. Disassembly, Exploded View KDL-40R350B KLV-40R352B DESTINATION DESTINATION SSEA SP1 SSEA SP1 SOMEA AF1 (South SOMEA AF1 REF. NO. DESCRIPTION PART NO. (Singapore,Brunei, (Singapore,Brunei, Africa, Iran, Saudi (South Africa, Iran, Cambodia, Vietnam Malaysia...
  • Page 24 Disassembly, Exploded Views and Other Parts 3-2. KDL, KLV-40R3*B 3-2-2 Screws 3-2-2. Screws Part No Description 7-685-646-71 SCREW +BVTP 3X8 TYPE2 IT-3 2 990 421 41 SCREW (+PSW) (M3X6) 2-990-421-41 SCREW (+PSW) (M3X6) 4-159-298-01 SCREW, +PSW M4X10 7-685-647-79 SCREW +BVTP 3X10 TYPE2 IT-3 3-452-815-21 SCREW, +PSW M5X20...
  • Page 25 Disassembly, Exploded Views and Other Parts 3-2. KDL, KLV-40R3*B 3-2-3 Connectors 3-2-3. Connectors KDL-40R350B KLV-40R352B DESTINATION DESTINATION SSEA SP1 SSEA SP1 SOMEA AF1 SOMEA AF1 REF. NO. DESCRIPTION PART NO. REMARKS (Singapore,Bru (Singapore,Brunei, (South Africa, Iran, (South Africa, Iran, nei, Cambodia, Vietnam Malaysia Indonesia Cambodia, Philippines...
  • Page 26 Disassembly, Exploded Views and Other Parts 3-2. KDL, KLV-40R3*B 3-2-4 Other Parts 3-2-4. Other Parts KDL-40R350B KLV-40R352B DESTINATION DESTINATION SSEA SP1 SOMEA AF1 (South SSEA SP1 SOMEA AF1 (South REF. NO. DESCRIPTION PART NO. (Singapore,Brunei, Africa Iran Saudi Africa, Iran, Saudi (Singapore Brunei (Singapore,Brunei, Africa Iran Saudi...
  • Page 27 Disassembly, Exploded Views and Other Parts Sony Corporation Sony Corporation Sony EMCS (Malaysia) Sdn. Bhd. English 9-888-162-P2 HESRDM © 2014. 09...