Table Of Contents; Contents - EWM Phoenix 351-551 Progress puls MM FDW Operating Instructions Manual

Contents

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1 Contents .................................................................................................................................................. 3
2 For your safety ....................................................................................................................................... 5
2.1 Notes on the use of these operating instructions .......................................................................... 5
2.2 Explanation of icons ....................................................................................................................... 6
2.3 Part of the complete documentation .............................................................................................. 7
2.4 Safety instructions .......................................................................................................................... 8
2.5 Transport and installation ............................................................................................................ 11
3 Intended use ......................................................................................................................................... 12
3.1 Applications .................................................................................................................................. 12
3.1.1
3.2 Documents which also apply ....................................................................................................... 12
3.2.1
3.2.2
3.2.3
3.2.4
3.2.5
4 Machine description - quick overview .............................................................................................. 14
4.1 Front view .................................................................................................................................... 14
4.2 Rear view ..................................................................................................................................... 16
5 Design and function ............................................................................................................................. 18
5.1 Transport and installation ............................................................................................................ 18
5.1.1
5.1.2
5.1.3
5.1.4
5.1.5
5.1.6
5.1.7
5.1.8
5.1.9
5.1.10
5.2 MIG/MAG welding ........................................................................................................................ 29
5.2.1
5.2.2
5.3 TIG welding .................................................................................................................................. 30
5.3.1
5.3.2
5.3.3
5.4 MMA welding ............................................................................................................................... 32
5.4.1
5.4.2
5.5 Remote control ............................................................................................................................. 33
5.6 Interfaces for automation ............................................................................................................. 33
5.6.1
5.6.2
5.6.3
5.7 PC interface ................................................................................................................................. 34
099-005325-EW501
01.02.2017
Use and operation solely with the following machines ................................................. 12
Warranty ....................................................................................................................... 12
Declaration of Conformity ............................................................................................. 12
Welding in environments with increased electrical hazards ......................................... 12
Service documents (spare parts and circuit diagrams) ................................................ 13
Calibration/Validation ................................................................................................... 13
Lifting by crane ............................................................................................................. 18
Ambient conditions ....................................................................................................... 19
5.1.2.1 In operation ................................................................................................... 19
5.1.2.2 Transport and storage ................................................................................... 19
Machine cooling ............................................................................................................ 19
Workpiece lead, general ............................................................................................... 19
Intermediate hose package connection ....................................................................... 20
Welding torch cooling system ....................................................................................... 21
5.1.6.1 Approved coolants overview ......................................................................... 21
5.1.6.2 Maximal hose package length ...................................................................... 21
5.1.6.3 Adding coolant .............................................................................................. 22
Notes on the installation of welding current leads ........................................................ 23
5.1.7.1 Stray welding currents................................................................................... 24
Mains connection .......................................................................................................... 24
5.1.8.1 Mains configuration ....................................................................................... 25
Aligning the cable resistance ........................................................................................ 26
Shielding gas supply (shielding gas cylinder for welding machine) ............................. 27
5.1.10.1 Pressure regulator connection ...................................................................... 28
5.1.10.2 Gas test - setting the shielding gas volume ................................................. 28
Connection for workpiece lead ..................................................................................... 29
Welding task selection .................................................................................................. 29
Welding torch connection ............................................................................................. 30
Connection for workpiece lead ..................................................................................... 31
Welding task selection .................................................................................................. 31
Connecting the electrode holder and workpiece lead .................................................. 32
Welding task selection .................................................................................................. 32
Automation interface .................................................................................................... 33
RINT X12 robot interface .............................................................................................. 34
BUSINT X11 Industrial bus interface ............................................................................ 34
Notes on the use of these operating instructions
Contents
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