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Safer PR90 Maintenance Manual

Passbook printer
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Globalis International
Safer PR90
Passbook Printer

Maintenance Manual

PR9 SERVICE MANUAL-VER1.1
Page 1 of 112

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Summary of Contents for Safer PR90

  • Page 1: Maintenance Manual

    Globalis International Safer PR90 Passbook Printer Maintenance Manual PR9 SERVICE MANUAL-VER1.1 Page 1 of 112...

  • Page 2: Product Overview

    Globalis International GLOBALIS ELECTRONICS INFORMATION CORP.LTD. 1. PRODUCT OVERVIEW 1.1. INTRODUCTION PR9 is a specialized banking printer. It designed to be the most advanced solution for banking transaction and financial services. It delivers high productivity, durability, simplicity and flexibility. It handles documents of every type, format and thickness: single sheets of paper, vouchers, A4 format, tickets, multi-copy forms, passbooks.
  • Page 3 Globalis International DRAFT; N.L.Q.; L.Q.; RIBBON BOX Black nylon, indelible PAPER FEED Front feeder with automatic document alignment. PANEL Located on the printer cover, it has 5 buttons, 4 LEDs and 1 LCD. EMULATIONS OLIVETTI (PR40+, PR9) IBM (PP II, X24) IBM 9068/4748 LQ1600K, OKI5330SC/5530SC INTERFACE...

  • Page 4: Documents Handled By The Basic Machine

    Globalis International Fig. 1-1 PR9 Printer 1.3. DOCUMENTS HANDLED BY THE BASIC MACHINE 1.3.1. PAPER HANDLE INSTITUTION Advanced capacity of paper handling: Automatic paper feeding. Adjust the printing thickness automatically. Automatic alignment. Automatic paper edge detection. 1.3.2. CAPACITY OF COPY Number of copies (carb.) 1 + 6 (original medium weight: 40g/ [mm]~60g/ [mm], carbon paper weight: 20g /[mm]~40g /[mm]), multicopy carbon paper weight: 380g/mm.
  • Page 5 Globalis International Passbook length 85mm~ 220 mm ----horizontal binding passbook Passbook width 90mm~ 241.3[mm Open passbook length 85mm~220mm SHEET THICNESS ----single sheet: 0.06mm~0.28mm (45g/mm~160 g/mm) Bind the passbook: only using thread but others, especial staples and clips. Using the passbook: keep the passbook safely and steadily but collapse. ----passbook: Maximum thickness Max.
  • Page 6 Globalis International 1.5. LOCATING THE PRINTER'S MAJOR COMPONENTS PR9 SERVICE MANUAL-VER1.1 Page 6 of 112...
  • Page 7 Globalis International Fig. 1-3 Major Components of PR9 Note: The max. open angle of top cover is 90°, for a better view the open angle is 180°in the figure above 1.6. LOCATING PRINTER'S MAJOR INTERNAL COMPONENTS PR9 SERVICE MANUAL-VER1.1 Page 7 of 112...

  • Page 8: General Block Diagram

    Globalis International Fig. 1-4 PR9’s Major Internal Components 1.7. GENERAL BLOCK DIAGRAM PR9 SERVICE MANUAL-VER1.1 Page 8 of 112...

  • Page 9: Operating Commands

    Globalis International POWER SWITCH/POWER POWER CORD SUPPLY UNIT INTERFACE SERIAL INTERFACE PARALLEL INTERFACE PAPER FEED MOTOR OPERATING PANEL CARRIAGE TRANSPORT MOTO MAIN BORAD PRINTHEAD AUTOBORDER PHOTOSENSOR FRONT PAPER DETECTION PHOTOSENSOR CARRIAGE RESET PHOTOSENSOR SERVICES MOTOR 1.8. OPERATING COMMANDS PR9 operating commands are the following: －...

  • Page 10: Lcd Panel

    Globalis International can access the internal paper path so that paper jams can be cleared and the ibbon cartridge replaced without needing to power off the printer. To access this lever, lift the printer cover about 45 degrees until it stops. Fig.
  • Page 11 Globalis International Capacity : Bim(64*256), Chinese character(10CCPL * 2 LINE, 8192 *16*16 Chinese character) , character(20CPI * 2LINE , 16*8) ,User-define content(4*16*16). 1.9.2. LED Indicators Led indication in on-line BLINK LED1(ON) POWER ON POWER OFF RECEIVING LED2(READY) DATA ASSIGNED LED3(STATION 1) USER 1 ASSIGNED LED4(STATION 2)
  • Page 12 Globalis International printer resetting, insert A4 sheet, the printer will print PR9 Brief User’s Guide Assign printer to user 2 only be valid under OLIVETTI emulation. Pressing the key Skip upper and power on the Invalid menu level until STATION2 printer, after the the top level.
  • Page 13 Globalis International Pressing these pressing these keys keys simultaneously, STATION2+CO Invalid simultaneously, MPRESS printer will enter the printer will exit off-line mode off-line mode In “Data backup ”mode PRINTING, pressing these STATION2+ST simultaneously, Invalid Invalid printer will save the last byte data which it received into...
  • Page 14 Globalis International 2. INSTALLATION 2.1. GENERAL INSTALLATION PRECAUTIONS To ensure optimal printer functionality and to avoid making service calls for problems that are not directly caused by the product itself, bear in mind the information provided in the following sections. 2.1.1.

  • Page 15: Unpacking And Installing The Machine

    Globalis International can be cleared easily. 2.2. UNPACKING AND INSTALLING THE MACHINE 2.2.1. UNPACKING THE MACHINE Checking the box contents The following items should be contained in the packaging: － PR9 printer － Power cord － Operator Manual － Ribbon cartridge Fig.
  • Page 16 Globalis International Fig. 2-2 Removing the Transportation Retainers 2.2.2. INSTALLING THE MACHINE － Position the machine for operation, making sure that it complies with the information provided in section 2.1. － Make sure that the voltage rating indicated on the electrical data plate corresponds to the local mains.
  • Page 17 Globalis International pressing STOP key to accept. － According the LCD’s prompting, insert an A4 sheet into the front feed slot until triggering the paper alignment photosensor. The machine will automatically feed the sheet and start printing the test. The sheet is automatically expelled at the end of the test. To repeat the test simply inserts a new of paper.
  • Page 18 Globalis International PR9 SERVICE MANUAL-VER1.1 Page 18 of 112...

  • Page 19: Connection To The System

    Globalis International 2.4. CONNECTION TO THE SYSTEM In its basic configuration, the printer is equipped with an on-board standard RS232C interface and a slot for the installation in field of an optional interface card that connects to the specific connector on the main board. PR9 SERVICE MANUAL-VER1.1 Page 19 of 112...
  • Page 20 Globalis International One of the following two optional interface cards can be installed in the slot on the rear of the printer: － RS 232C serial interface + USB interface card － RS 232C serial interface card. － Centronics parallel interface card In its dual-port configuration, and therefore configured with the standard serial interface and serial interface + USB interface card or with the standard serial interface and parallel interface card, the printer can operate in...
  • Page 21 Globalis International Fig. 2-4 Parallel Interface Card Fig. 2-5 Parallel Interface Pin-out PR9 SERVICE MANUAL-VER1.1 Page 21 of 112...
  • Page 22 Globalis International Proceed as follows to install this optional card: － Power off the printer. － Using a screwdriver, break off the slot cover of the optional serial interface on the rear of the printer. － Insert the interface card in the slot and slide it along the guideways until it plugs into the related connector on the main board.
  • Page 23 Globalis International Fig. 2-6 Installing the parallel interface card In a printer dual-port configuration consisting of the standard serial interface + parallel interface, in an empty buffer and out of paper condition the printer polls the two ports to see which one will be assigned. When a signal is received by any one of the two interfaces, the printer switches to the receiving interface and maintains this condition until the end of the print job.
  • Page 24 Globalis International with paper clips. － Stress the importance of good internal ventilation and therefore the need to keep the printer vents unobstructed (from forms or other types of paper). － Make it clear to the operator that observing these simple precautions ensures good printer operation in time.
  • Page 25 Globalis International Fig. 2-7 Manual Insertion of a passbook 2.6.3. EXPULSION OF PROCESSED DOCUMENTS The processed documents can be expelled from the printer, according to the application program, in the following ways: － Returning back to where the documents were manually inserted (paper feed slot) －...
  • Page 26 Globalis International Fig.2-8 Lifting the Upper Mechanical Assembly － Push the ribbon guide downwards, make it withdraw from print head. － Take out the used ribbon casket Fig. 2-9 Remove Ribbon Cartridge Insert the cartridge into the feed gears, hooking it on the two sides and making sure to insert pin into the related hole of the ribbon feed knob.
  • Page 27 Globalis International Fig. 2-10 Inserting the Ribbon Cartridge － Insert the ribbon guide frontwards and then lift it until it hooks on to the two plastic pins on the carriage's open slots behind the printhead platen (a "clack" sound is heard). Fig.
  • Page 28 Globalis International 2.6.4.2. REPLACING THE RIBBON CARTRIDGE WITH THE MACHINE POWERED ON The ribbon cartridge can be changed with the machine powered on and by following the procedure listed below: － Open the printer cover; printing stops automatically. － Lift the upper mechanical assembly by using the appropriate green lever.
  • Page 29 Globalis International Fig. 2-13 Removing the Document from the Front Feed Slot 2.6.5.2. PAPER JAMS INSIDE THE PRINTER Proceed as follows to remove a document from inside the printer: － Open the cover without powering off the machine. － Lift the upper mechanical assembly by using the upper mechanical assembly lifting green lever.
  • Page 30 Globalis International again 2.6.5.3. PAPER JAMS AT THE REAR OUTPUT SLOT To remove a document from the rear output slot, without opening the cover carefully pull the document outward trying not to tear it. Fig. 2-15 Removing a Document from the Rear Output Slot PR9 SERVICE MANUAL-VER1.1 Page 30 of 112...
  • Page 31 Globalis International 3. OFF-LINE OPERATION、 、 、 、 SETUP AND ADJUSTMENT 3.1. Overview of off-line operation When pressing down STATION2 and COMPRESS▼ keys simultaneously, printer will enter the off-line mode. Under this mode, the following operations offered (Operating according the LCD displaying): Basic function test Hardware and software’s parameters setup Inquire and printing...
  • Page 32 Globalis International Alignment adjusting Bidirection Align bidirection printing indications Print photo Photosensor value printing value and relative information Inquire photo Photosensor statues Inquiry values and indications Resume adjustment Resume parameters to default setting parameters and indications Hex Printing Hex printing and indications Debug /test Reading or writing magnetic Magnetic Test...
  • Page 33 Globalis International Debug/Test Content: Hex printing(include: data backup, printing backup data, directly dump), magnetic stripe operation (include read and write)， The relative printing content refer to appendix . Objection：Maintenance and Service engineer Inquiry Content: Inquiry the current setting parameters of software or hardware, including version (FW version, special version tag, special emulation, FPGA Version, etc.), hardware configuration (characters generators, optional interface, scanner, sprocket),...
  • Page 34 Globalis International pressing STATION2 key to go back to the previous menu level until back to the top level 3.3.1. MENU SETUP Notes： Menu setup was classified into 10 modules (SELECT CURRENT MACRO, SELECT MACRO TO SETUP, CONFIGURATION, OLIVETTI MENU, OKI MENU, IBM MENU, LQ MENU, IBM9068 MENU, LANGUAGE, SAVE PARAMETERS), modify various module’s parameters you should enter corresponding module.
  • Page 35 Globalis International If pressing COMPRESS▼ key, enter the module “SELECT MACRO TO SETUP”, LCD shows: If pressing STATION2 key, it will return to the upper level directly, LCD will show: If pressing FEED/EJECT▲ key, enter saving parameter, LCD will show: If pressing STOP▉...
  • Page 36 Globalis International 3.3.1.2. Flow chat Press Press Press Press Press FEED / E J E C T C O M P R E S S STOP STATION1 STATION2 Menu setup Enter LEVEL2 Select Select Save Confi Olivet current Macro param gure 9068 macro...
  • Page 37 Globalis International 3.3.1.3. EXAMPLES For example, we will modify 15CPI of OLIVETTI emulation. After module selected, it will enter the OLIVETTI module, LCD shows: If pressing STOP ▉ key, enter the parameter’s setup of OLIVETTI emulation, if you want to modify CPI, pressing COMPRESS▼ key or FEED/EJECT▲...
  • Page 38 Globalis International 3.3.2. MENU PRINT NOTE: Menu print will print all the macros’ menu parameters, the current macro will be remarked by the sign “*”. Menu printing just print the configuration and the emulation that selected by current macro. To the interface, PNS and other relative items’ parameter, it will remarked by the “----”...
  • Page 39 Globalis International PR9 SERVICE MANUAL-VER1.1 Page 39 of 112...
  • Page 40 Globalis International 3.3.3. PRINTING TEST After entering printing test, LCD shows: PR9 SERVICE MANUAL-VER1.1 Page 40 of 112...
  • Page 41 Globalis International Start to PRINTING TEST item selection. 3.3.3.1. Printing PR9 Brief User’s Guide After entering printing test classification, LCD shows: Pressing STOP▉ key to accept, LCD shows: After inserting the paper, it will feed the paper automatically, and begin printing, LCD shows: After finishing printing, the paper will be ejected automatically, LCD shows: And now, if you insert paper again, the printer will print document again;...
  • Page 42 Globalis International 3.3.3.2. CHARACTER SET PRINTING After entering printing test classification, LCD shows: PR9 SERVICE MANUAL-VER1.1 Page 42 of 112...
  • Page 43 Globalis International Pressing COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Pressing STOP▉ key to accept, LCD shows: After inserting the paper, it will feed the paper automatically and begin printing, after finishing printing, the paper will be ejected automatically, LCD shows: And now, if you insert paper again, the printer will print it again;...
  • Page 44 Globalis International 3.3.3.3. Dr. Grauert PRINTING After entering printing test classification, LCD shows: PR9 SERVICE MANUAL-VER1.1 Page 44 of 112...
  • Page 45 Globalis International Pressing COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Pressing STOP▉ key to accept, LCD shows: After inserting the paper, it will feed the paper automatically and begin printing, after finishing printing, the paper will be ejected automatically, LCD shows: And now, if you insert paper again, the printer will print it again;...
  • Page 46 Globalis International 3.3.4. ADJUSTMENT: ONLY FOR PROFESSIONAL ENGINEER Entering the off-line operation and selecting adjustment, LCD will show: PR9 SERVICE MANUAL-VER1.1 Page 46 of 112...
  • Page 47 Globalis International Start to adjustment items selection. 3.3.4.1. RESET PHOTOSENSORS VALUE AND PRINT After entering adjustment, LCD shows: Pressing STOP▉ key to accept, LCD shows: After the paper inserted, and pressing STOP▉ key to accept, the printer will feed the paper automatically and begin to setup the photosensor, After finishing, the paper will be ejected automatically, and the current modified value will be saved, LCD shows: If you want to print the current photosensor value, pressing STOP▉...
  • Page 48 Globalis International 3.3.4.2. LEFT MARGIN SETUP: NOTE: Press FEED/EJECT▲ key means to reduce the current value (moving leftwards) , Press COMPRESS▼ key means to increase the current value (moving PR9 SERVICE MANUAL-VER1.1 Page 48 of 112...
  • Page 49 Globalis International rightwards) The value of adjustment is within a range. That is, there is a maximum value to increase and a minimum value to reduce. Entering the adjustment, LCD shows: Press COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Press STOP▉...
  • Page 50 Globalis International Press STOP▉ key to accept, LCD shows: If you want to see the print effect, insert A4 sheet, the printer will feed the paper automatically, print the current margin and eject the sheet automatically, LCD shows: Now you can adjust the top margin according your requirement, Press FEED/EJECT▲...
  • Page 51 Globalis International （nnn means the times of cover open when run-in printing; mm means the times of run-in printing finished） You just can skip run-in printing by pressing STATION2 key or turning off the printer. Press STATION2 key, it will exit the run-in print and enter the classified selection of adjustment, LCD shows: Now you can select other operations you want.
  • Page 52 Globalis International 3.3.4.5. BIDIRECTION ALIGNMENT ADJUSTMENT: You can select different CPI and quality for adjusting in the bidirection PR9 SERVICE MANUAL-VER1.1 Page 52 of 112...
  • Page 53 Globalis International alignment print. Classification : RESULT OF ALL SPEED 10CPI DRAFT 10CPI DRAFT 12CPI 17.1CPI DRAFT 17.1CPI 10CPI 12CPI 10CPI NOTICE : Before adjusting bidirection, you’d better select the “RESULT OF ALL APEED”, print all the result of all modes and check it, then do the adjustment according your requirement.
  • Page 54 Globalis International Now you can select other operations you want. NOTICE: Press FEED/EJECT▲ means reduce based on current value (move leftwards) , Press COMPRESS▼ key means increase based on the current value (move rightwards) The adjustment is limited during a range. That is, there is a maximum value to the increase and a minimum to the reduce The sample of “RESULT OF ALL SPEED”...
  • Page 55 Globalis International 3.3.4.6. PRINT PHOTOSENSOR VALUES: Entering the adjustment, LCD shows: PR9 SERVICE MANUAL-VER1.1 Page 55 of 112...
  • Page 56 Globalis International Press COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Press STOP▉ key to accept, LCD shows: After inserting the paper, the printer will feed the paper automatically, It will print it and eject the sheet automatically, LCD shows: Press STATION2 key, it will exit the photosensor values printing and enter the classified selection of adjustment, LCD shows: Now you can select other operations you want.
  • Page 57 Globalis International 3.3.4.7. INQUIRE PHOTOSENSOR VALUES: NOTICE: PR9 SERVICE MANUAL-VER1.1 Page 57 of 112...
  • Page 58 Globalis International The inquiry of the photosensor can be classified into “FOTO VALUE-SET” and “FOTO VALUE-ACTUAL”. You can inquire 7 class photosensor values : Paper Intro1 Paper Intro2 Paper Alline 1 Paper Alline 2 Paper Alline 3 Paper Alline 4 PAP.
  • Page 59 Globalis International Press COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Press STOP▉ key to accept, LCD shows: If you want to resume the hardware parameter, Press STOP▉ key to accept, after finishing resume, LCD shows: Now you can select other operations you want. 3.3.5.
  • Page 60 Globalis International automatically ejected after printing, Entering the debug/test, LCD shows: Press STOP▉ key to accept it, LCD shows: If you want to backup all received codes under the normal operation, Press STOP▉ key to accept it , LCD shows : During the normal operation, LCD shows the current interface and emulation;...
  • Page 61 Globalis International If the sheet is not long enough, it will be ejected automatically. If printing finished, the sheet was did not ejected automatically, you have to press FEED/EJECT▲ to eject the sheet, LCD shows: Then, the printer id still in the “Directly DUMP” statue unless the printer is turned off or enter the off-line operation.
  • Page 62 Globalis International 3.3.5.3. MAGNEITC TEST: This test just will be valid when there is the optional magnetic stripes exist. PR9 SERVICE MANUAL-VER1.1 Page 62 of 112...
  • Page 63 Globalis International Entering the debug/test, LCD shows: Press COMPRESS▼ key or FEED/EJECT▲ key until the LCD shows: Press STOP▉ key to accept, LCD shows: And now, you can select read or write magnetic stripe in different track and 3.3.6. INQUIRY INFORMATION Entering the off-line operation, LCD shows: Then you can start to inquiry.
  • Page 64 Globalis International 3.4. PR9 MENU PARAMETERS MODULE PARAMETER OPTIOAN EXPLAIN NOTE This option Select resume default mainly value or not, used If select “YES”, jump resume the to “SAVE RESUME default DEFAULT PARAMETERS”， the value when VALUE parameters will be menu parameters resumed the default...
  • Page 65 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE SERIAL1 handle the DSR－RS1 DSR signal or not OLIVETTI Select CX emulation CX EMULATION (CX present and it has LQ1600K been selected) IBM9068 Select the trig mode of FAILING EDGE the printer strobe STROBE RISING EDGE signal(CX present and...
  • Page 66 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE This parameter IGNORE Ignore cover open or is not effect COVER OPEN for English version(alw ays “NO”) Select needle NEEDLE compensation or not COMPENSATIO when the needle is broken HIGH SPEED HIGH SPEED COMPENSATIO COMPENSATION CONFIGU...
  • Page 67 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE The selection will influence ejection “205MM”: If the paper width exceeds 205MM, 0x0C is treated as FORM FEED command; otherwise 0x0C is treated as ejecting paper SINGLE SHEET PNS4002K “220MM”: If the paper PNS #2000K 205MM of PR2E...
  • Page 68 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE IGNORE CONFIGU ERROR PNS #2005K SPACE CHAR1 CHAR2 EMULATION PR40+ Selecting the top default margin. physical top “NO”： the physical top TOF PR40 LIKE margin margin (adjustable) 4.23mm “YES”：7.4mm CHINESE PRINTING LATIN MODE BIG-5 UNICODE OLIVETTI...
  • Page 69 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE 12.9 16.6 17.1 Selecting font. DRAFT “ DRAFT”: draft CHARACTER “LQ”: letter quality DEFINITION OCR-A “OCR-A”: OCR-B “OCR-B”: “NO”: LF = LF LF+CR “YES”: LF = LF+CR OLIVETTI CONFIGU Adjusting left margin LEFT MARG.
  • Page 70 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE Selecting the IBM CHARACTER character set as PC or ISO. 437(INT) 210（GR） 220（E） 850(LATIN 1) 851（GREEK） 852（LATIN 2） 855(CYRILLIC) 857(LATIN 5) 858(LATIN EURO) 860(P) 862（IL） Selecting the code 863(CAN. FR.) OLIVETTI CHARACTER page of the PC 864(ARABIC) character set.
  • Page 71 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE ST15CND ST15CIBC ST15DK/N ST15IL ST15F ST15UK ST15D ST15GR ST15INT OLI. ST15ITA Selecting the code CHARACTER ST15P page of the OLIVETTI ST15USSR character set. ST15SDC ST15E ST15E2 ST15S/SF ST15CH ST31 OLIVETTI ST15TR ST15USA CONFIGU ST15YU ST15ARABIC Setting the default DPI...
  • Page 72 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE Process of invalid code Relative with “NO”： Command error PNS #2021K if invalid code is PNS7011K received of PR2E “YES”：Ignore the invalid code. Process of bof “NO”：normal mode “YES”: PR9 feed paper to the max position when the Relative with current vertical...
  • Page 73 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE DIN/ISO ANSI It is used for Selecting IBM3604 PR9/K V1.07 STANDARD IBM4746 magnetic record T9 and later ISO7811 standard. version. HT-2751-C1Z ISO8484 It is used for Selecting PR9/K V1.07 DUPLICATE magnetic record T9 and later duplicate.
  • Page 74 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE Determine whether automatically condense current line AUTO for printing, when COMPRESSION current line length exceed the allowed line length. LINE LENGTH Determine whether to COMPRESS compress by line width 101/LINE (85%) 108/LINE (80%) 115/LINE (75%) Select the proportion COMPRESS...
  • Page 75 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE Determine whether A4 SHEET HIGH SPEED always Draft FAN FOLD PRINTING quality to print upon to PAPER the paper width. CHARACTER Select default DRAFT DEFINITIONS character quality “No”: LF=LF LF+CR “YES”: LF=LF+CR “No”: CR=CR CR+LF “YES”: CR=CR+LF CONFIG...
  • Page 76 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE MARG Adjust top margin in unit of 1/60 inch （1/60"） Set line length in unit LINE LENGTH of characters number of 10CPI RESET WHEN EJECT Select PNS or not, if select YES for PNS, SELECTION you can select the following items...
  • Page 77 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE IBM PPII EMULATION IBM X24 Whether the AGM graphic printing is valid.(it is only using for IBM X24) This CHINESE parameter PRINTING LATIN only effect MODE BIG-5 on Chinese UNICODE Version This MINCHO ASCII parameter ROMAN...
  • Page 78 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE LEFT MARG. Adjusting left margin in unit of 1/60 inch. （1/60"） MARG. Adjusting top margin in unit of 1/60 inch. （1/60"） CONFIGU Selecting CHARACTER character set as PC or ISO. 437(INT) 210（GR） 220（E） 850(LATIN 1) 851（GREEK）...

  • Page 79: Table Of Contents

    Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE LATIN2) CHINA CHN2 990(PC-866-BG 991(PC-GER) CPOLUNIX 8859/15 8859/1 8859/2 Selecting the code CHARACTER 8859/5 page of the ISO 8859/6 character set. 8859/7 8859/8 8859/9 TABLE1 Selecting the PC table PC TABLE 1 or table 2 TABLE2 Setting the bottom BOF IBM-PP...
  • Page 80 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE RESET WHEN Whether PR9 reset, EJECT when eject. Setting which command “SI” set. 16.6 COMPRESS “16.6”：16.6CPI 17.1 “17.1”：17.1CPI Whether the following SELECTION PNS items is valid. “NO”：Double height printing and bold printing are valid in any print pitch.
  • Page 81 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE FOLD Select the left margin LEFT for the 80 columns fan MARG.(1/10") fold paper in n/10 inch Determine whether PAPER EMPTY block parallel port WARNING when there paper in PR9 or not This CHINESE parameter PRINTING...

  • Page 82: Latin2) China Chn2

    Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE 437(INT) 210（GR） 220（E） 850(LATIN 1) 851（GREEK） 852（LATIN 2） 855(CYRILLIC) 857(LATIN 5) 858(LATIN EURO) 860(P) 862（IL） select PC character 863(CAN. FR.) CHARACTER 864(ARABIC) 865(NORDIC) 866(CYRILLIC) DK/N 1252(PC-WIN LATIN1) 1250(PC-WIN LATIN2) CONFIGU CHINA CHN2 990(PC-866-BG) 991(PC-GER) CPOLUNIX 8859/15...

  • Page 83: No Zero Slash Yes

    Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE LEFT Left margin adjust in MARG.(1/60"） n/60inch MARG. Top margin adjust in n/6inch （1/6"） CONFIGU MARG Top margin adjust in MICRO-ADJUS n/60inch TMENT.（1/60"） Determines 0’s (zeros) are crossed ZERO SLASH out with “/”s (slash) when they are printed Select 10CPI...
  • Page 84 Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE “NO”: do reset “YES”: not reset Determine whether to ignore all the code 0x20 in the end of a PNS #2101K line “NO”: ignore 0x20 “YES”: not ignore any code CONFIGU Process Note: This Horizontal movement...

  • Page 85: Margin (Adjustable)

    Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE negative value Adjust top margin in decrease MARG unit of 1/60 inch ,and （1/60"） (about 0.4mm) positive value increase top IBM9006 CONFIGU Adjust the BOF ADJUST margin in unit of （0.5mm） 0.5mm FEED The adjustment when The item is ADJUST(1mm/1...

  • Page 86: Determines The Printout Of '0' (0X30)

    Globalis International MODULE PARAMETER OPTIOAN EXPLAIN NOTE Set command to set EFFICIENCY UNIDIRECTION UNIDIRECTION is IGNORE valid or not “No”: LF=LF LF+CR “YES”: LF=LF+CR “No”: CR=CR CR+LF “YES”: CR=CR+LF GIG-5 This UNICODE parameter COUNTRY IBM-PC only effect CODE PAGE GB18030 on Chinese IBM9006 Version...
  • Page 87 Globalis International 4. FAILURE DIAGNOSE AND PREVENTIVE MAINTENANCE 4.1. MAINTENANCE The following describes maintenance method for field engineers. 4.1.1. FAULT DETECTION ANALYSIS The user who detected product malfunction can give information regarding the operating mode the printer was in when the malfunction occurred and the related error indications that were provided.

  • Page 88: Fault Classification

    Globalis International to recognize and identify the machine malfunction to be corrected. － At times a malfunction is generated by more than one cause: it is important in such cases to isolate the faults and deal with them one at a time.
  • Page 89 Globalis International Faulty front photosensors Faulty carriage photosensor Printer cover open Jammed paper Interface connection problems Interface cable problems Incorrect set-up 4.4. DOCUMENT PRINTOUT FAULTS does not Failed Stained Incomplet Incline Deformed FAILURE print printing printing e printing printing printing with irregular POSSIBLE spacing...

  • Page 90: Document Handling Faults

    Globalis International Faulty head flat cable Carriage Transport motor Faulty main board Paper feed belt adjustment Needle-plate n distance adjustment Ribbon-need le protection fin adjust Paper photosensor adjustment Print bar adjustment Front pressure roller adjustment Carriage movement belt adjustment 4.5. DOCUMENT HANDLING FAULTS The printer FAILURE does not...

  • Page 91: Preventive Maintenance

    Globalis International Faulty paper photosensor Faulty services motor Faulty paper feed motor Faulty main board Document feed belt adjustment Needle-platen distance adjustment Ribbon-needle protection fin adjustment Paper photosensor adjustment Print bar adjustment Front pressure roller adjustment 4.6. PREVENTIVE MAINTENANCE 4.6.1. CLEANING For a correct printer operation, it is suggested that the internal components of the machine be cleaned periodically and whenever the machine is serviced.
  • Page 92 Globalis International Although machine lubrication is not scheduled throughout its entire life span, during each service call you are expected to check the lubrication of the different parts by referring to the lubrication points table indicated below. DESCRIPTION GREASE Printhead carriage slide shafts Carriage felt Ribbon feed gear reed support pin...

  • Page 93: Mechanical Adjustments

    Globalis International 5. MECHANICAL ADJUSTMENTS The mechanical adjustments have been divided into: － MACHINE CONDITION: Describes the condition that the printer must be in in order to be able to perform a successful adjustment. － OBJECTIVE ADJUSTMENT: Indicates the points, values and tolerances to be observed to ensure good kinematic operation.
  • Page 94 Globalis International MACHINE CONDITION: Power off the machine and lift the front part of mechanical assembly. PROCEDURE: While holding the printhead carriage on the axis make sure it vertical justification to the screw (2), adjust screw (2) until the printhead photosensor wheel edge approach to the print bar gently.
  • Page 95 Globalis International Fig. 5-3 5.4. CARRIAGE MOVMENT BELT ADJUSTMENT MACHINE CONDITION: Unimportant. OBJECTIVE ADJUSTMENT: make sure the belt moved smoothly. ADJUSTMENT METHOD: Adjust the screw (1). Fig. 5-6 PR9 SERVICE MANUAL-VER1.1 Page 95 of 112...
  • Page 96 Globalis International 6. DISASSEMBLY/REASSEMBLY THE PRINTER 6.1. DISASSEMBLY/REASSEMBLY INTRODUCE － Disassembly/reassembly procedure: Described the sequence of the disassembly. － Notes: recall adjustments that need to be made after reassembly, precautions or warnings to be observed. 6.2. ATTENTIONS OF DISASSEMBLY/REASSEMBLY － To ensure maximum safety, before starting any disassembly operation power off the printer and unplug its power cord from the electrical outlet.
  • Page 97 Globalis International features through inside of the case (2). － There is 1 snap features inside the case in each side(left and right). － Insert a pointed object in the holes at the rear right and left sides of the case and then unclench the 2 rear snap features;...
  • Page 98 Globalis International Fig. 6-2 6.3.3. PHOTOSENSOR BOX DISASSEMBLY/REASSEMBLY － Open the printer’s top cover － Raise the upper part of the mechanical assembly by using the specific green lever (1). － Push the snap features (2) aside and untie the photosensor box (4) －...
  • Page 99 Globalis International Fig. 6-3 6.3.4. MECHANICAL ASSEMBLY DISASSEMBLY/REASSEMBLY － Remove the printer case (6.3.1) － Loosen screws and unhooking the securing plates of the mechanical assembly 4 rubber stops. － Remove the console cable by unplugging it connector from the left rear side of the frame.
  • Page 100 Globalis International securing metal plates of the mechanical assembly rubber stops. － Lift the front part of the mechanical assembly off the base of the printer, partly rotating it until you are able to reach the connectors on the main board.
  • Page 101 Globalis International cables (2) from the connectors on the printhead. Fig. 6-5 6.3.7. PRINTHEAD PHOTOSENSOR DISASSEMBLY/REASSEMBLY － Remove the printhead (section 6.3.6). － Remove screw (1) that secures the printhead photosensor and remove the photosensor from the ribbon protector. － Unplug the photosensor cable from its connector on the printhead. 6.3.8.
  • Page 102 Globalis International 6.3.9. PAPER FEED MOTOR DISASSEMBLY/REASSEMBLY － Remove the printer case (6.3.1) － Remove the mechanical assembly. － Loosen the two nuts that secure the motor and then release the document feed belt. － Remove the paper feed motor. Fig.
  • Page 103 Globalis International Note: After reassembly, correctly reposition ground spring and then adjust the carriage feed belt. Fig. 6-7 6.3.11. SERVICES MOTOR DISASSEMBLY/REASSEMBLY － Remove the printer case (6.3.1) － The services motor is situated the left side of the mechanical assembly. －...
  • Page 104 Globalis International Fig. 6-8 6.3.13. ROLLER SUPPORT TRAY DISASSEMBLY/REASSEMBLY － Remove the printer case (6.3.1) － Remove the mechanical assembly (6.3.4) － Remove the upper part of the mechanical assembly (6.3.5). － Remove the six screws and then extract the tray. 6.3.14.
  • Page 105 Globalis International 6.3.15. POWER SUPPLY ASSY DISASSEMBLY/REASSEMBLY － Remove the mechanical assembly (6.3.4) － Unplug the power supply cable (1) from the main board. － Unscrews the four screws that secure the power supply and also remove the ground wires. －...
  • Page 106 Globalis International 6.3.17. PRINT BAR DISASSEMBLY/REASSEMBLY － Remove the printer case (6.3.1) － Lift the front part of the mechanical assembly off the base of the printer, partly rotating it until you are able to reach the connectors on the main board.
  • Page 107 Globalis International 7. APPENDIX 7.1. PR9’s FIRMWARE UPDATING OPERATION PR9 Specialized Multifunctional Printer offers two methods to update firmware. Using normal parallel board to update firmware Using special downloading board to update firmware. In ordinary circumstances, please use normal parallel board to update firmware.
  • Page 108 Globalis International Now PR9 enters the updating mode and waits for data. In the MS-DOS’s COMMAND window type command to copy firmware to parallel port and type ENTER. For example, firmware is stored in ‘D’ partition. Type the command as showing below: And LCD of PR9 shows as: UPDATE BUSY Then updating begins, LCD shows as:...
  • Page 109 Globalis International 2. Using special downloading board to update: 1) Fit on special downloading board, connect power cable and parallel cable correctly, make sure that PC has no data being ready to be transmitted or being transmitting (otherwise please delete data in PC’s LPT port before updating, for detailed operation pls.
  • Page 110 Globalis International Then updating begins, LCD shows as: PROGRAMMING 13BB0 After updating is finished successfully, LCD shows as: UPDATE O.K. Turn off PR9 and take out the special downloading board. Fit on normal parallel board and PR9 will work normally after power on. NOTE1: If PC’s LPT port, which is to be transmit firmware data to PR9, already has data in its buffer, then updating is forbidden, and please delete the...
  • Page 111 Globalis International 7.2. PR9 COMMUNICATION CABLE CONNECTION TABLE 1. 9 PINS----- 9PINS<PR-9T9> 2. 25PINS-----25PINS<PR-PRINT> 7.2.1. PR-9T9 COMMUNICATION CABLE TABLE Application Area: Host with standard 9 pins of RS232 serial port and PR9 communication cable. HOST: 9 PINS (DB-9S) PRINTER: 9 PINS (DB-9S) SHIELDING METAL METAL...
  • Page 112 Globalis International HOST 25 PINS 36 PINS PSTB LPD0 LPD1 LPD2 LPD3 LPD4 LPD5 LPD6 LPD7 PACK PBUSY PSLCT PAFD PERR PINIT PSLIN PR9 SERVICE MANUAL-VER1.1 Page 112 of 112...

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