Subscribe to Our Youtube Channel
Related Manuals for Elmo Bassoon
Summary of Contents for Elmo Bassoon
- Page 1 Bassoon Digital Servo Drive Installation Guide August 2008 (Ver. 1.4) www.elmomc.com...
- Page 2 The specifications on which they are based are subject to change without notice. Elmo Motion Control and the Elmo Motion Control logo are trademarks of Elmo Motion Control Ltd. Information in this document is subject to change without notice.
-
Page 3: Table Of Contents
Hardware Requirements ................. 3.1.3 AC Power Requirements ................. Unpacking the Drive Components ............... 3-3 Assembling the Heatsink................3-4 Mounting the Bassoon ................... 3-4 3.4.1 Mounting on a DIN Rail ................3.4.2 Mounting Directly onto a Wall ............... Connecting the Cables ................... 3-5 3.5.1... - Page 4 Input/Output ................... A-2 A.1.7 Built-In Protection..................A-2 Bassoon Dimensions..................A-3 General Specifications................... A-4 Environmental Conditions ................A-4 Bassoon Connectors ..................A-5 A.5.1 Connector Types ..................A-5 A.5.2 Control and Feedback Connector Specifications......... A-5 Auxiliary Power Supply (J4) ................ A-7 Control Specifications ................... A-7 A.7.1...
- Page 5 Bassoon Installation Guide Contents MAN-BASIG (Ver 1.4) A.13.1 Quality Assurance ................. A-19 A.13.2 Design...................... A-19 A.13.3 Safety ....................... A-20 A.13.4 EMC ......................A-20 A.13.5 Workmanship..................A-20 A.13.6 PCB ......................A-20 A.13.7 Packing ....................A-20 Index............................I-1...
-
Page 6: Chapter 1: Safety Information
MAN-BASIG (Ver 1.4) Chapter 1: Safety Information In order to achieve the optimum, safe operation of the Bassoon servo drive, it is imperative that you implement the safety procedures included in this installation guide. This information is provided to protect you and to keep your work area safe when operating the Bassoon and accompanying equipment. -
Page 7: Warnings
The Bassoon X/230 series is designed to gets its power from a 30 ~ 255 VAC single phase power source. It can be connected directly to the line voltage. -
Page 8: Directives And Standards
CE Mark Conformance The Bassoon servo drive is intended for incorporation in a machine or end product. The actual end product must comply with all safety aspects of the relevant requirements of the European Safety of Machinery Directive 98/37/EC as amended, and with those of the most recent versions of standards EN60204-1 and EN292-2 at the least. -
Page 9: Chapter 2: Introduction
MAN-BASIG (Ver 1.4) Chapter 2: Introduction This installation guide describes the Bassoon servo drive and the steps for its wiring, installation and powering up. Following these guidelines ensures maximum functionality of the drive and the system to which it is connected. -
Page 10: Position Control
ECAM table stored in flash memory PT and PVT motion modes Dual (position/velocity) loop Fast output compare (OC) 2.2.5 Communication Options Depending on the application, Bassoon users can select from two communication options: RS-232 serial communication CANopen for fast communication in a multi-axis distributed environment 2.2.6 Feedback Options... -
Page 11: Fault Protection
Resistance: 100 Ω to 1000 Ω Elmo drives provide supply voltage for all the feedback options 2.2.7 Fault Protection The Bassoon includes built-in protection against possible fault conditions, including: Software error handling Status reporting for a large number of possible fault conditions... -
Page 12: How To Use This Guide
MAN-BASIG (Ver 1.4) How to Use this Guide In order to install and operate your Elmo Bassoon servo drive, you will use this manual in conjunction with a set of Elmo documentation. Installation is your first step; after carefully reading the safety instructions in the first chapter, the following... -
Page 13: Chapter 3: Installation
MAN-BASIG (Ver 1.4) Chapter 3: Installation Before You Begin 3.1.1 Site Requirements You can guarantee the safe operation of the Bassoon by ensuring that it is installed in an appropriate environment. Feature Value Ambient operating temperature 0 °C – 40 °C (32 °F – 104 °F) - Page 14 Bassoon Installation Guide Installation MAN-BASIG (Ver 1.4) Described Component Connector in Section Diagram Main Feedback Cable 3.5.5 Auxiliary Feedback (if needed) 3.5.6 Digital Input Cable (if needed) 3.5.6 Digital Output Cable (if needed) 3.5.6 Communication Cables J1, J8, J9 3.5.8...
-
Page 15: Ac Power Requirements
230 VAC Contactor Up to 200% of drive current Unpacking the Drive Components Before you begin working with the Bassoon system, verify that you have all of its components, as follows: The Bassoon servo drive The Composer software and software manual The Bassoon cable kit (if ordered separately) The Bassoon is shipped in a cardboard box with styrofoam protection. -
Page 16: Assembling The Heatsink
(see the figure below). 2. Mount the upper slit on the back of the Bassoon on the upper edge of the DIN rail. 3. Tilt the bottom of the Bassoon towards the bottom of the DIN rail until you hear a... -
Page 17: Mounting Directly Onto A Wall
Mounting Directly onto a Wall The mounting strips at the back of the Bassoon enable it to be screwed directly into a wall. If it is not already assembled in the upper slot in the back of the Bassoon, assemble the upper mounting tab now. - Page 18 After completing the wiring, carefully inspect all wires to ensure that the crimp terminals are firmly attached to the wire ends and that the wires are firmly connected to their connectors. The following connectors are used for wiring the Bassoon. Type Function...
- Page 19 Bassoon Installation Guide Installation MAN-BASIG (Ver 1.4) Bassoon PC RS232 CANopen J8 RS-232 J1 CAN_H Controller CAN_L CAN_GND COMRET Drain wire / Shield CAN_SHLD Drain Wire / Shield CAN_H Bassoon CAN_L CAN_GND Drain wire / Shield CAN_SHLD CANopen J9 Feedback B...
- Page 20 Bassoon Installation Guide Installation MAN-BASIG (Ver 1.4) Figure 3-4: Bassoon Detailed Connection Diagram...
-
Page 21: Connecting The Power Cables
Bassoon Installation Guide Installation MAN-BASIG (Ver 1.4) 3.5.2 Connecting the Power Cables The main power connector located at the bottom of the Bassoon, as follows: Function Cable Positions Main Voltage Phase 1 Power Main Voltage Phase 2 Power Protective earth... -
Page 22: Connecting The Main Power Cable
Bassoon Installation Guide Installation 3-10 MAN-BASIG (Ver 1.4) Figure 3-5: AC Motor Power Connection Diagram 3.5.2.2 Connecting the Main Power Cable Connect the main power supply cable to the AC1, AC2 and PE terminals of the main power connector. Notes for connecting the AC power cable: For best immunity, a shielded (not twisted) cable is recommended (not mandatory) for the AC power supply cable. -
Page 23: Connecting The Auxiliary Power Cable (J4)
3.5.3 Connecting the Auxiliary Power Cable (J4) Connect the auxiliary power supply to the J4 port on the front of the Bassoon, using a 2-pin Molex plug. Remember, you are working with DC power; be sure to exercise caution. The required voltage is 24 VDC. -
Page 24: Feedback And Control Cable Assemblies
Bassoon Installation Guide Installation 3-12 MAN-BASIG (Ver 1.4) 3.5.4 Feedback and Control Cable Assemblies The Auxiliary Power Cable (J4), the Feedback cables (J2 and J3) and the I/O cables (J5, J6 and J7) all use 2 mm pitch Molex “Sherlock” connectors. These connectors snap together quite easily, but require a small standard screwdriver for disassembly. -
Page 25: Main Feedback Cable (Port J3)
Tachometer and potentiometer Absolute encoder Connect the main feedback cable from the motor to the J3 port on the front of the Bassoon, using a 12-pin, Molex plug. Connect the drain wire to pin 4. If the cable has no drain wire, connect the shield to pin 4. - Page 26 Bassoon Installation Guide Installation 3-14 MAN-BASIG (Ver 1.4) The wiring of the Main Feedback cable depends on the type of device used. Incremental Encoder wiring, Interpolated Analog Encoder wiring and Resolver wiring are shown in the table below. Interpolated Analog...
- Page 27 Bassoon Installation Guide Installation 3-15 MAN-BASIG (Ver 1.4) EnDat (Heidenhain) Stegmann Absolute Encoder Absolute Encoder XX/YYYA XX/YYYS Pin Signal Function Signal Function CLK - CLOCK complement CLK + CLOCK SUPRET Supply return SUPRET Supply return SUPRET Supply return SUPRET Supply return...
- Page 28 Bassoon Installation Guide Installation 3-16 MAN-BASIG (Ver 1.4) Feedback A - J3 Incremental Encoder with Hall Sensor Hall C Hall B CHA- CHA- CHB- CHB- INDEX INDEX INDEX- INDEX- Hall A Encoder / Hall +5v Supply Hall / Encoder Supply / Voltage Return...
- Page 29 Bassoon Installation Guide Installation 3-17 MAN-BASIG (Ver 1.4) Figure 3-11: Main Feedback – Interpolated Analog Encoder Connection Diagram Figure 3-12: Main Feedback – Resolver Connection Diagram...
- Page 30 Bassoon Installation Guide Installation 3-18 MAN-BASIG (Ver 1.4) Bassoon Tachometer with Feedback A Hall Sensor Hall C Hall B Hall A Tac1+ Tacho+ Up to 20Vmax Feedback Input Tac1- Tacho- Tac2+ Tacho+ Up to 50Vmax Feedback Input Tac2- Tacho- Encoder / Hall +5v Supply...
- Page 31 Bassoon Installation Guide Installation 3-19 MAN-BASIG (Ver 1.4) Figure 3-15: Main Feedback – Potentiometer Feedback with Digital Hall Sensor Connection Diagram for Brushless Motors Bassoon Potentiometer Feedback A +5v Supply SUPRET Voltage Return BAS0044A Figure 3-16: Main Feedback – Potentiometer Feedback Connection Diagram for Brush Motors...
- Page 32 Bassoon Installation Guide Installation 3-20 MAN-BASIG (Ver 1.4) Figure 3-17: Main Feedback – Stegmann Feedback Connection Diagram...
-
Page 33: Main And Auxiliary Feedback Combinations
Bassoon Installation Guide Installation 3-21 MAN-BASIG (Ver 1.4) Figure 3-18: Main Feedback – Heidenhain Feedback Connection Diagram 3.5.6 Main and Auxiliary Feedback Combinations The Main Feedback is always used in motion control devices whereas Auxiliary Feedback is often, but not always used. The Auxiliary Feedback port “FEEDBACK B” (J2) can be used in combination with the Main Feedback port, “FEEDBACK A”... -
Page 34: Main Encoder Buffered Outputs Or Emulated Encoder Outputs Option On Feedback B (J2) (Ya[4]=4)
Through FEEDBACK B the Bassoon can provide buffered main, or emulated, encoder signals to another controller or drive. This option can be used when: The Bassoon is used as a current amplifier to provide position data to the position controller. -
Page 35: Differential Auxiliary Encoder Input Option On Feedback B (J2) (Ya[4]=2)
Differential Auxiliary Encoder Input Option on FEEDBACK B (J2) (YA[4]=2) The Bassoon can be used as a slave by receiving the position (on Port B) of the master encoder data in Follower or ECAM mode Below are the signals on the Auxiliary Feedback port when set up to run as a differential... -
Page 36: Single-Ended Auxiliary Input Option On Feedbackb (J2)
B (J2) (YA[4]=2) The Bassoon can be used as a slave by receiving the position data (on Port B) of the master encoder in Follower or ECAM mode. Below are the signals on the Auxiliary Feedback port when set up to run as a single-ended... - Page 37 Bassoon Installation Guide Installation 3-25 MAN-BASIG (Ver 1.4) Encoder Feedback B - J2 Supply Voltage Return SUPRET INDEX INDEX BAS0025A Figure 3-21: Single-ended Auxiliary Encoder inputs on J2 - Connection Diagram...
-
Page 38: Pulse-And-Direction Input Option On Feedback B (J2) (Ya[4]=0)
Bassoon Installation Guide Installation 3-26 MAN-BASIG (Ver 1.4) 3.5.6.4 Pulse-and-Direction Input Option on FEEDBACK B (J2) (YA[4]=0) This mode is used for input of differential or single-ended pulse-and-direction position commands. Below are the signals on the Auxiliary Feedback ports when set up to run as a single-ended... - Page 39 Bassoon Installation Guide Installation 3-27 MAN-BASIG (Ver 1.4) Below are the signals on the Auxiliary Feedback ports when set up to run as a differential pulse-and-direction input: Signal Function Pin Position SUPRET Supply return +5 V — — — —...
-
Page 40: I/O Cables
Bassoon Installation Guide Installation 3-28 MAN-BASIG (Ver 1.4) 3.5.7 I/O Cables The following table lists the I/O cables that you should connect according to your specific requirements: I/O Description Total Port Digital input Digital output Analog input 3.5.7.1 Digital Input (Port J5) Notes for connecting the digital input cable: Use 24 or 26 AWG twisted pair shielded cable. - Page 41 Bassoon Installation Guide Installation 3-29 MAN-BASIG (Ver 1.4) Figure 3-24: Digital Input Connection Diagram...
-
Page 42: Digital Output (Port J6)
Bassoon Installation Guide Installation 3-30 MAN-BASIG (Ver 1.4) 3.5.7.2 Digital Output (Port J6) Notes for connecting the digital output cable: Use 24 or 26 AWG twisted pair shielded cable. Connect the cable shield to the ground near the controller according to the manufacturer’s recommendations. -
Page 43: Analog Input (Port J7)
Bassoon Installation Guide Installation 3-31 MAN-BASIG (Ver 1.4) 3.5.7.3 Analog Input (Port J7) Notes for connecting the analog input cable: Use 24, 26 or 28 AWG twisted pair shielded cable. Connect the cable shield to the ground near the signal source (controller) according to the manufacturer’s recommendations. -
Page 44: Communication Cable (Port J1, J8, J9)
RS-232 and CANopen can be used simultaneously RS-232 communication requires a standard, commercial 3-core null-modem cable connected from the Bassoon to a serial interface on the PC. The interface is selected and set up in the Composer software. In order to benefit from CANopen communication, the user must have an understanding of the basic programming and timing issues of a CANopen network. -
Page 45: Canopen Communication
Bassoon Installation Guide Installation 3-33 MAN-BASIG (Ver 1.4) Figure 3-27: RS-232 Connection Diagram 3.5.8.2 CANopen Communication Notes for connecting the CANopen communication cable (J8 and/or J9 port): Use a 26 or 28 AWG twisted pair shielded cable. The cable should have an aluminum foil shield covered by copper braid with a drain wire. - Page 46 Bassoon Installation Guide Installation 3-34 MAN-BASIG (Ver 1.4) Caution: When installing CANopen communication, ensure that each servo drive is allocated a unique ID. Otherwise, the CANopen network may hang.
-
Page 47: Powering Up
MAN-BASIG (Ver 1.4) Figure 3-28: CANopen Connection Diagram Powering Up After the Bassoon has been mounted, check that the cables are intact. The Bassoon servo drive is then ready to be powered up. Caution: Before applying power, ensure that the AC power is within the range specified for the Bassoon. -
Page 48: Appendix: Technical Specifications
Bassoon Installation Guide MAN-BASIG (Ver 1.4) Appendix: Technical Specifications Features A.1.1 Motion Control Modes • Current/Torque - up to 14 kHz sampling rate • Velocity - up to 7 kHz sampling rate • Position - up to 3.5 kHz sampling rate A.1.2 Advanced Positioning Motion Control Modes... -
Page 49: Input/Output
Resolver Programmable 10~15 bit resolution Up to 512 revolutions per second (RPS) Encoder outputs, buffered, differential • Elmo drives provide supply voltage for all the feedback options A.1.6 Input/Output • Analog Inputs with up to 14-bit resolution • Programmable digital inputs, optically isolated... -
Page 50: Bassoon Dimensions
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) Bassoon Dimensions 44(1.7) 4(0.16) 4(0.16) 76mm(3in) BAS0003A... -
Page 51: General Specifications
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) General Specifications Feature Units 1/230 3/230 6/230 Minimum supply voltage Nominal supply voltage Maximum supply voltage Maximum continuous power 1050 1900 output Efficiency at rated power (at > 97 nominal conditions) Auxiliary supply voltage 24 ±... -
Page 52: Bassoon Connectors
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) Bassoon Connectors A.5.1 Connector Types The table below shows the connector panel of the Bassoon. Connector Maker & No. / Type Mating Plug (on Cable) Port Connector Location RJ-45 jack RJ-45 J8, J9... -
Page 53: Auxiliary Power Supply (J4
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) Auxiliary Power Supply (J4) Feature Details Connector Location Auxiliary power supply DC source only Auxiliary supply input 24 V +20% voltage Auxiliary supply input 8 VA (maximum) power Auxiliary Power supply Control Specifications A.7.1 Current Loop... -
Page 54: Velocity Loop
Bassoon Installation Guide 0BTechnical Specifications MAN-BASIG (Ver 1.4) A.7.2 Velocity Loop Feature Details Controller type Velocity control Fully digital Programmable PI and FFW control filters On-the-fly gain scheduling Automatic, manual and advanced manual tuning Velocity and position feedback Incremental Encoder... -
Page 55: Feedback
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) Feedback A.8.1 Feedback Supply Voltage Feature Details J3 (main encoder) supply voltage 5 V +5% @ 200 mA maximum J2 (auxiliary encoder) supply voltage 5 V +5% @ 200 mA maximum A.8.2 Incremental Encoder... -
Page 56: Digital Halls
Bassoon Installation Guide Technical Specifications MAN-BASIG (Ver 1.4) A.8.3 Digital Halls Feature Details Halls inputs Single ended inputs Built in hysteresis for noise immunity. Input voltage Nominal operating range: 0 V < V < 5 V In_Hall Maximum absolute: -1 V < V <... -
Page 57: Resolver
Programmable: 10 ~ 15 bits Maximum electrical frequency 512 revolutions/sec (RPS) Resolver transfer ratio Reference frequency 1/Ts (Ts = sample time in seconds) Reference voltage Supplied by the Bassoon Reference current 50 mA up to ± A.8.6 Tachometer* Feature Details Differential... -
Page 58: Potentiometer
MAN-BASIG (Ver 1.4) A.8.7 Potentiometer Feature Details Single-ended Potentiometer Format Operating Voltage Range 0 ~ 5 V supplied by the Bassoon Potentiometer Resistance 100 Ω ~ 1 kΩ … above this range, linearity is affected detrimentally Input Resistance 100 kΩ Resolution 14 Bit A.8.8 Encoder Outputs... -
Page 59: Digital Input Interfaces
Bassoon Installation Guide Technical Specifications A-12 MAN-BASIG (Ver 1.4) A.9.1 Digital Input Interfaces Feature Details Connector Location Type of input Optically isolated Single ended PLC level − Input current Ω 2500 * Iin = 2.2 mA @ Vin = 12 V −... - Page 60 Bassoon Installation Guide Technical Specifications A-13 MAN-BASIG (Ver 1.4) Feature Details Connector Location Execution If input is set to one of the built-in functions — time (all Home, Inhibit, Hard Stop, Soft Stop, Hard and Soft inputs): Stop, Forward Limit, Reverse Limit or Begin —...
-
Page 61: Digital Output Interface
Bassoon Installation Guide Technical Specifications A-14 MAN-BASIG (Ver 1.4) A.9.2 Digital Output Interface Feature Details Connector Location Optically isolated Type of output Open collector and open emitter Maximum 30 V supply output (Vcc) Maximum Iout (max) ≤ 10 mA output current... -
Page 62: Analog Input (J7
Bassoon Installation Guide Technical Specifications A-15 MAN-BASIG (Ver 1.4) A.9.3 Analog Input (J7) Feature Details Connector Location Maximum operating differential +10 V mode voltage Maximum absolute differential +16 V input voltage Differential input resistance 3 kΩ Analog input command resolution... -
Page 63: Pulse Width Modulation (Pwm
12-bit PWM switching frequency on the load 2/ Ts (factory default 22 kHz on the motor) A.12 Heat Sink Specifications The following table indicates the RMS output power when operating the Bassoon at nominal DC bus voltage: Bassoon 1/230 3/230... -
Page 64: Standards Compliance
Bassoon Installation Guide Technical Specifications A-17 MAN-BASIG (Ver 1.4) BAS_L_Shape Figure A-5: L-Shaped Heat Sink Dimensions A.13 Standards Compliance A.13.1 Quality Assurance Specification Details ISO 9001:2000 Quality Management A.13.2 Design Specification Details Reliability prediction of electronic equipment MIL-HDBK- 217F (rating, de-rating, stress, etc.) -
Page 65: Safety
Bassoon Installation Guide Technical Specifications A-18 MAN-BASIG (Ver 1.4) A.13.3 Safety Specification Details In compliance with UL508c Power conversion equipment In compliance with UL840 Insulation coordination, including clearance and creepage distances of electrical equipment In compliance with UL60950 Safety of information technology equipment,... -
Page 66: Index
Bassoon Installation Guide MAN-BASIG (Ver 1.4) Index Connecting Auxiliary power cable · 3-10 Main power cable · 3-9 Advanced position control · 2-2 Motor cables · 3-8 Ambient operating temperature · 3-1 Power cables · 3-8 Analog input Connection diagram · 3-7 Cable ·... - Page 67 Position control · 2-2 Unpacking · 3-3 Potentiometer · A-12 Power Backup · 2-1 Power cables · 3-8 Velocity control · 2-1 Powering up the Bassoon · 3-34 pulse-and-direction input · 3-25 Differential · 3-26 Warranty · 1-3 Wiring the Bassoon · 3-5...
Need help?
Do you have a question about the Bassoon and is the answer not in the manual?
Questions and answers