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Summary of Contents for CHIEF M30 Pro
- Page 1 M30 Pro & M30 Pro ALU INSTRUCTION MANUAL We have the right to improve and update the machine. The picture and the content are just for your reference. IN20809 2017 © Chief Automotive Technologies CO9910.4 Rev. - 2/10/17...
- Page 2 1. Mechanical/Electrical/Illustration of Working Principle data Electrical Data MODEL SN— —Series number CE, EN, ISO— —Certification standards Uin— — Rated supply voltage U20— —Range of rated AC no-load voltage and number of adjustable steps I1 (max)— —Max input welding current I2 (max)—...
- Page 3 2-2. Stud welding and spot welding 2-2-1. Stud welding When mounting the stud, the stud must extend past the three support legs about 2mm. Confirm the stud welding position. Press the support legs on the work piece firmly. Make sure the work piece is smooth and clean. Press the torch trigger. The stud screw will be welded on the base metal immediately.
- Page 4 2-4. Stud Welding Troubleshooting (1) The ground cable or base metal are not making a good connection. (2) Torch cable or ground cable is winding, coiled up, or crossed. Cables must be straight. (3) The diameter of screw clamp and stud screw is not suitable, or screw clamp is worn. (4) The base metal is dirty, rusty, painted, or other problem interfering with electricity conductibility.
- Page 5 4). All cables must be kept straight .If the cable is winding it will imact with the stud welding performance. For cable connections refer to the diagram. 1) For stud welding-torch without ground cable (only for M30 Pro ALU) . AC 110V/230V 5A Please confirm the input voltage before connecting to power supply.
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Page 6: Ground Cables
2) For stud welding-torch with earth cable (only for M30 Pro ALU) Stud torch with ground cable Only use one ground cable STUD WELDING TORCH CABLE CONTROL CABLE STUD WELDING TORCH WORK PIECE GROUND CABLE (ONE CABLE) 3) For spot welding (for M30 Pro/ M30 Pro ALU) - Page 7 C\D--- Welding function selection. Press C and D for 2 seconds, the machine will clear the save settings. Φ 4 ~ 5 steel stud (This function is only for M30 Pro ALU) Φ 4 ~ 5 steel stud round washer...
- Page 8 2-7. Stud welding torch Torch head holder Shell Pressure 2-7-1 torch (as diagram on right) adjustment Torch operating principle: 3 support Press the stud screw contact to the base metal. feet The welding torch will discharge when contact is made. That applies to : Screw Soft steel, stainless steel stud screw.
- Page 9 2-7-3 Stud screw clamp Stud screw clamp carries the welding current. The diameter of the clamp must match stud screw diameter. If the clamp and stud screw diameter do not match, the stud screw and clamp are easily damaged. Clamp fixed screw Socket wrench Screw clamp Gag lever post...
- Page 10 2-8. Operating process for stud welding Note: Protect your eyes and your body when stud welding. Please operate the machine as follow. 2-8-1 Preparation for operation (1) Keep the work piece free of dirt , oil, paint and rust. (2) If the base metal is thin, it can cause the base to dent. Add a backer plate to support when stud welding. (3) Select suitable stud welding torch, according as material, diameter, length of the stud screw.
- Page 11 2-9. Maintenance (1) The machine and torch must to keep away from dust, humidity, and rain. (2) Avoid vibration, when moving the machine. (3) Do not put the machine reversely, protect the machine. (4) Keep unit clean and make sure all screws are tight. This will keep the machine in good working condition. (5) Turn off the switch when not using the machine.
- Page 12 ARC RAYS May injure the eyes and burn the skin. Protect your eyes with welding masks fitted with filtered lenses and protect your body with appropriate safety protection. Protect others by installing adequate shields or curtains. RISK OF FIRE AND BURNS Sparks (sprays) may cause fires and burn the skin;...
- Page 13 Notes...
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- Page 16 996 Industrial Dr. Madison, IN 47250 Phone: 800.445.9262 Fax: 866.275.0173 www.chiefautomotive.com Chief reserves the right to alter product specifications and/or package components without notice.
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