Goodman ACS series Service Instructions Manual page 95

MAINTENANCE
HEATING PERFORMANCE TEST
Before attempting to diagnose an operating fault, run a heat-
ing performance test and apply the results to the Service
Problem Analysis Guide.
To conduct a heating performance test, the BTU input to the
furnace must be calculated.
After the heating cycle has been in operation for at least
fifteen minutes and with all other gas appliances turned off,
the gas meter should be clocked.
To find the BTU input, multiply the number of cubic feet of
gas consumed per hour by the heating value of the gas be-
ing used. (The calorific value of the gas being used is found
by contacting your local utility.)
EXAMPLE: It is found by the gas meter, that it takes forty
(40) seconds for the hand on the cubic foot dial to make one
complete revolution, with all appliances off, except the fur-
nace. Take this information and locate it on the gas rate
chart. Observe the forty (40) seconds, locate and read across
to the one (1) cubic foot dial column. There we find the num-
ber 90, which shows that ninety (90) cubic feet of gas will be
consumed in one (1) hour.
Let's assume the local gas utility has stated that the calo-
rific value of the gas is 1,025 BTU per cubic foot.
Multiplying the ninety (90) cubic feet by 1,025 BTU per cu-
bic foot gives us an input of 92,250 BTUH.
Checking the BTU input on the rating plate of the furnace
being tested.
EXAMPLE:
INPUT: 92,000 BTU/HR
OUTPUT CAP: 84,000
Should the figure you calculated not fall within five (5) per-
cent of the nameplate rating of the unit, adjust the gas valve
pressure regulator or resize orifices.
A
LWAYS CONNECT A MONOMETER TO THE OUTLET TAP AT THE GAS
VALVE BEFORE ADJUSTING THE PRESSURE REGULATOR.
SHOULD THE FINAL MANIFOLD PRESSURE VARY MORE THAN PLUS OR
MINUS .3 INCHES WATER COLUMN FROM 3.5 INCHES WATER COLUMN
FOR NATURAL GAS OR 10 INCHES WATER COLUMN FOR PROPANE GAS.
To adjust the pressure regulator on the gas valve, turn down
(clockwise) to increase pressure and input, and out (coun-
terclockwise) to decrease pressure and input.
Since normally propane gas is not installed with a gas meter,
clocking will be virtually impossible. The gas orifices used
with propane are calculated for 2500 BTU per cubic foot gas
and with proper inlet pressures and correct piping size, full
capacity will be obtained.
With propane gas, no unit gas valve regulator is used; how-
ever, the second stage supply line pressure regulator should
be adjusted to give 11" water column with all other gas con-
suming appliances running.
The dissipation of the heat transferred to the heat exchanger
is now controlled by the amount of air circulated over its
surface.
The amount (CFM) of air circulated is governed by the exter-
nal static pressure in inches of water column of duct work,
cooling coil, registers, etc., applied externally to the unit
versus the motor speed tap (direct drive) or pulley adjust-
ments of the motor and blower (belt drive).
A properly operating unit must have the BTU per hour input
and CFM of air, within the limits shown to prevent short cy-
cling of the equipment. As the external static pressure goes
up, the temperature rise will also increase. Consult the proper
tables for temperature rise limitation.
CAUTION
I
N NO CASE
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