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Portway PGSL**RN2 Installation, Maintenance & User Instructions

Fuel effect heating stove
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No.2
Gas Stove
FUEL EFFECT HEATING STOVE
Installation, Maintenance & User Instructions
Hand these instructions to the user
Model No. PGSL**RN2 is for use on Natural Gas (G20) at a supply pressure
of 20 mbar in G.B. / I.E.
** denotes cosmetic variance

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  • Page 1 FUEL EFFECT HEATING STOVE Installation, Maintenance & User Instructions Hand these instructions to the user Model No. PGSL**RN2 is for use on Natural Gas (G20) at a supply pressure of 20 mbar in G.B. / I.E. ** denotes cosmetic variance...

  • Page 2: Table Of Contents

    Removal of the pilot Removal / replacement of the thermal cut-out 40-41 Parts shortlist Section 5 User Instructions Installation Information About the Portway gas stove 43-44 Operating your stove 45-48 Manual operation of the stove 49-50 Replacing the batteries Setting the time, date and temperature on the remote handset...

  • Page 3: Information And Requirements

    SECTION 1 INFORMATION AND REQUIREMENTS APPLIANCE INFORMATION Main injectors : (2 off) Size 260 Pilot Type ERTA OXYP PG-83-10 Max. Gross Heat Input : 6.9kW Min. Gross Heat Input : 4.2kW 0.654 m 3 /hr Gas Rate : Cold Pressure : 20.0+/-1.0 mbar Ignition : 4.5v battery / electronic ignition...

  • Page 4: Conditions Of Installation

    INSTALLATION REQUIREMENTS Efficiency Declaration The efficiency of this appliance has been measured as specified in BS EN 613 : 2001 and the result is 61% (coal) & 59% (log). The gross calorific value of the fuel has been used for this efficiency calculation. The test data from which it has been calculated has been certified by BSI Testing Services.

  • Page 5: Ventilation

    VENTILATION This Portway stove has a nominal input not exceeding 7kw and therefore does not normally require additional purpose made ventilation when installed in G.B. If, however spillage is detected when commisioning the stove there may be insufficient natural ventilation in the property and additional ventilation may therefore be required.

  • Page 6: Hearths

    Using a smoke pellet, check that there is an up-draught in the chimney / flue and that the smoke can be seen issuing from the terminal / chimney pot outside. There must be no leakage of smoke through the structure of the chimney during or after the smoke pellet test and it is important to check inside upstairs rooms / loft spaces adjacent to the chimney / flue.

  • Page 7: Installation Of Fire

    There are several methods of installing the Portway gas stove to the flue system. Please follow the installation criteria stated below dependent upon which type of flue you are intending to install this gas stove into :- 2.2.1...
  • Page 8 INSTALLING THE STOVE USING TOP FLUE OUTLET WHEN CHIMNEY HAS INTEGRAL CLAY FLUE LINER. Fig. 2 Flue termination to comply with BS 5440-1 Minimum effective Integral clay chimney liner flue height 3.0 metres Register plate Flue pipe to project not less than 150mm above register plate Minimum 100mm side and rear...
  • Page 9 INSTALLING THE STOVE USING REAR FLUE OUTLET WHEN CHIMNEY HAS NO INTEGRAL CLAY FLUE LINER. Fig. 3 Flue termination to comply with BS 5440-1 Minimum effective flue height 3.0 metres Closure plate to be sealed with adhesive tape that complies to British Gas PRS10 specification...
  • Page 10 INSTALLING THE STOVE USING TOP FLUE OUTLET WHEN CHIMNEY HAS NO INTEGRAL CLAY FLUE LINER. Fig. 4 Flue termination to comply with BS 5440-1 5” / 125mm Flexible flue liner Minimum effective flue height 3.0 metres 6” / 150mm Solid flue Register plate &...
  • Page 11 INSTALLING THE STOVE USING A PRE-FABRICATED FLUE SYSTEM Fig. 5 Flue termination to comply with BS 5440-1 Minimum effective Ensure that clearances flue height to combustible materials 3.0 metres comply with building regulations 6” / 150mm Solid flue liner to BS Product shown fitted in top flue outlet position, product can also be fitted to pre-fabricated flue system...

  • Page 12: Changing The Flue Outlet From Top To Rear

    CHANGING THE FLUE OUTLET FROM TOP TO REAR 2.7.1 There is a choice of either top of rear flue outlet options for the Portway gas stove. The stove is supplied from the factory with the flue outlet in the top position, if you wish to use the rear flue outlet then follow the instructions below to change the outlet from top to rear.
  • Page 13 REMOVAL & RE-FITTING THE FLUE RESTRICTOR BAFFLE 2.8.1 The flue restrictor baffle can be removed and re-fitted as shown below in figure 8. Fig. 8 Flue spigot securing bolts Flue restrictor baffle securing screws Flue restrictor baffle Flue outlet plate Flue spigot 2.8.2 It is recommended that the removal or re-fitting of the flue...

  • Page 14: Making The Gas Connection / Pressure Testing

    MAKING THE GAS CONNECTION / PRESSURE TESTING 2.9.1 The gas connection should be made to the appliance inlet elbow using 8mm rigid tubing. 2.9.2 Remove the pressure test point screw from the inlet elbow and fit a manometer. 2.9.3 Turn on the main gas supply and carry out a gas tightness test. 2.9.4 Please consult section 3.4 to 3.7 for full lighting instructions.

  • Page 15: Fitting The Batteries

    2.10 FITTING THE BATTERIES 2.10.1 To prevent un-necessary battery drain, the battery pack that is used to provide the remote and electronic control function for this product is disconnected at the factory. Prior to attempting to light the product, can the installer please ensure that the battery pack is re-connected as shown in section 2.10.2 &...

  • Page 16: Assembling Fuel Bed And Commissioning

    SECTION 3 ASSEMBLING FUEL BED AND COMMISSIONING ASSEMBLING THE LOG FUEL BED 3.1.1 Place the ceramic log “A” on top of the fuelbed support and pull fully forwards to the burner. Make sure that the ceramic log base is positioned centrally in the stove. Ensure that the fuelbed base fits fully down onto the fuel bed support and is not lodged on the burner.
  • Page 17 3.1.3 Place a single layer of bark onto the front log support as shown below in figure 12. Fig. 12 3.1.4 Place log “B” onto the right hand end of the base ceramic log as shown below in figure 13. Fig.
  • Page 18 3.1.5 Place log “C” onto the groove in the centre of the base ceramic log as shown below in figure 14. Fig. 14 Log “C” 3.1.6 Place log “E” onto the groove in the left hand centre of the base ceramic log as shown below in figure 15.
  • Page 19 3.1.7 Place log “D” onto the groove in the left hand end of the base ceramic log as shown below in fig. 16 Fig. 16 Log “D” The exact position and fit of the logs may be finely adjusted to give the most pleasing and random appearance.
  • Page 20 REVERSING THE SIDE AND REAR BOARDS WHEN CHANGING FUEL-BED TYPE FROM LOG TO COAL 3.2.1 To reverse the internal rear and side boards (from cream coloured to black for use with the optional coal fuel-bed) the throat plate must be removed.
  • Page 21 ASSEMBLING THE COAL FUEL BED 3.3.1 Place the ribbed ceramic fuelbed base on top of the fuelbed support and pull fully forwards to the burner. Make sure that the fuelbed base is located centrally in the stove. Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner.
  • Page 22 3.3.3 Fit three of the large sized square coals onto the front ceramic rail, and two of the random shaped coals as shown below ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement, as shown below in figure 20. Fig.
  • Page 23 3.3.5 Select the two small coals and position at each end of the second row of coals as shown below in figure 22. Fig. 22 Small Small 3.3.6 Select four of the oblong coals and one of the large square coals and arrange as shown behind the second row of coals, using the ribs in the fuelbed matrix as a guide for placement, as shown below in figure 23.
  • Page 24 3.3.7 Select the remaining three large square coals and one random coal and position to fill the gaps at the rear of the fuel-bed as shown below in in figure 24. Fig. 24 Large Large Large Random Square Square Square The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance.

  • Page 25: Lighting The Stove Manually

    LIGHTING THE STOVE MANUALLY VIA THE CONTROL VALVE 3.4.1 These products can be operated manually by using the buttons directly on the fire control in addition to the handset (should the need arise). 3.4.2 To operate the fire press and hold the “power” button as shown below in figure 25 for two seconds, release as soon as the red indicator light shown in figure 25 illuminates.

  • Page 26: Setting The Time, Date And Temperature On The Remote Handset

    SETTING THE TIME, DATE & TEMPERATURE ON THE REMOTE HANDSET 3.5.1 Fit the 2 off AA batteries to the handset by removing the cover on the rear of the handset and inserting the batteries, ensure the correct +/- polarity is observed. Following insertion of the batteries the screen displayed will be as shown below in figure 26.
  • Page 27 Fig. 26 24hr or 12 hr display, press the + or - buttons as shown to toggle between these two settings + button - button 3.5.4 When the 24hr or 12hr time display option has been chosen and you are ready to confirm the setting you want press the SET button on the handset to progress to setting the day of the week as shown overpage in figure 17.
  • Page 28 Fig. 28 Celsius or Fahrenheit temperature display, press the + or - buttons as shown to toggle between these two settings and set the correct time of day. + button - button 3.5.7 As shown above in figure 28 the time on the handset can now be set by using the + and - buttons to change the hour to the correct hour then press SET to store and to move to setting the minute.
  • Page 29 LIGHTING THE STOVE VIA THE REMOTE CONTROL HANDSET 3.6.1 Ensure valve power isolation switch is in the on position - see figure 25 and that the time, date & temperature display settings as shown in section 3.5 have been completed. Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset.
  • Page 30 Fig. 30 - “PILOT” displayed “PILOT” displayed on handset during ignition sequence (typically takes two seconds) Fig. 31 - “MAX” & large flame symbol displayed “MAX FLAME” displayed on handset when burner is lit to maximum rate...

  • Page 31: Lighthing The Stove Via The Remote Handset

    LIGHTING THE STOVE VIA THE REMOTE HANDSET  (CONTINUED) 3.6.3 To decrease the heat input level of the burner hold the handset as described in section 3.6.1 to unlock the keypad then press and release the - button. Pressing and releasing the - button will lower the heat input level one step at a time.

  • Page 32: Advanced Settings Of The Remote Control

    3.6.6 If you are not intending to use the fire for a long period (i.e. over the summer months) the battery life can be extended by sliding the power isolator switch to the left (to the “0” position away from the “1” position) on the valve itself, which is located behind the ashpan cover on the fire.
  • Page 33 Fig. 33 MAN & Zzz symbols flashing illuminated Press mode button to scroll through to MAN & Zzz symbols, then press and release the set button to put the control into the manual snooze mode. 3.7.1.6 Pressing the set button again will now show you the snooze time period remaining.
  • Page 34 Fig. 34 Handset showing snooze time period remaining, this can be adjusted from 1 minute to 4:00 hrs by using the + & - buttons on the handset as indicated + button - button 3.7.1.8 To adjust the snooze period use the + and - buttons to increase or decrease the snooze period for any period between 1 minute and 4:00 hours.
  • Page 35 3.7.2 Thermostatic mode PLEASE NOTE : Thermostatic mode of this fire will only allow regulation of the room temperature by the fire when it has been already lit via manual operation of the handset. It will not allow the fire to light automatically due to low ambient room temperature and should therefore not be relied upon for frost protection purposes.
  • Page 36 3.7.2.4 If at any time the power button is operated during thermostat mode the control will cancel any thermostat operation and return the control to manual mode. 3.7.2.5 IMPORTANT NOTE : Thermostat mode will not light the fire automatically and will only regulate between the maximum and minimum burner setting.

  • Page 37: Checking For Clearance Of Combustion Products

    CHECKING FOR CLEARANCE OF COMBUSTION PRODUCTS 3.8.1 Close all doors and windows in the room. 3.8.2 Light the stove and allow to run for approximately 5 minutes on high position. 3.8.3 After approximately 5 minutes hold a smoke match just inside and 10mm below the top edge of the draft diverter (located on the rear of right hand side of the stove as shown below in figure 36).

  • Page 38: Maintenance

    Servicing should be carried out annually by a competent person such as a GAS SAFE registered engineer and must include an oxy-pilot change. This is a condition of the Portway 3 year guarantee schemes that this is carried out by a competent person i.e a GAS SAFE registered Engineer in accordance with these servicing notes.
  • Page 39 4.1.3 Remove the 4 off fixing screws which hold the burner in position as shown below in figure 38. Disconnect thermal cut-out at rear of stove. Fig. 38 4 off burner securing screws 4.1.4 Lift the burner engine out of the product, taking care not to damage the burner unit or controls in the process.
  • Page 40 4.2.4 Close the door, light the stove and complete a spillage test. Removing / Replacing the Pilot Assembly. Note : Because this appliance is fitted with an atmosphere sensing ‘Oxy- Pilot’ it is not possible to replace the thermocouple separately, because the thermocouple position is factory set to a tight tolerance.

  • Page 41: Parts Shortlist

    Removing / Replacing the Thermal Cut-Out (continued) Fig. 39 Parts Shortlist Rear liner B-142500 Side liner B-142490 Glass door panel B-125840 Thermal cut out B-39640 Connection wire B-34690 Coal / ceramic set B-120670 Coals only B-168430 Coal front rail B-39650 RC gas control valve B-160780 RC battery holder...

  • Page 42: 5.1 Installation Information

    SECTION FIVE - USER INSTRUCTIONS 5.1 INSTALLATION INFORMATION CONDITIONS OF INSTALLATION It is the law that all gas appliances are installed only by a competent (e.g. Registered) Installer, in accordance with the installation instructions and the Gas Safety (Installation and Use) Regulations 1998. Failure to install appliances correctly could lead to prosecution.
  • Page 43 ABOUT YOUR NEW PORTWAY GAS STOVE The Portway gas stove incorporates a unique and highly developed fuel bed which gives the realism of a loose log or coal layout combined with realistic flames and glow. The use of durable ceramic material in the construction of the fuelbed components ensures long and trouble free operation.
  • Page 44 IMPORTANT SAFETY INFORMATION WARNING This is a heating appliance and as with all heating appliances a fireguard should be used for the protection of children, the elderly and infirm. Fireguards should conform to B.S. 8423 : 2002 (Fireguards for use with gas heating appliances).
  • Page 45 OPERATING THE STOVE - REMOTE CONTROL MODELS 5.3.1 Ensure valve power isolation switch is in the on position - see figure 6 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset. The green light of the “unlock”...
  • Page 46 Fig. 2 - “PILOT” displayed “PILOT” displayed on handset during ignition sequence (typically takes two seconds) Fig. 3 - “MAX” & large flame symbol displayed “MAX FLAME” displayed on handset when burner is lit to maximum rate...
  • Page 47 OPERATING THE APPLIANCE - REMOTE CONTROL MODELS  (CONTINUED) 5.3.3 To decrease the heat input level of the burner hold the handset as described in section 5.3.1 to unlock the keypad then press and release the - button. Pressing and releasing the - button will lower the heat input level one step at a time.
  • Page 48 5.3.6 If you are not intending to use the fire for a long period (i.e. over the summer months) the battery life can be extended by sliding the power isolator switch to the left (to the “0” position away from the “1” position) on the valve itself, which is located behind the ashpan cover on the fire.

  • Page 49: Manual Operation Of The Stove

    MANUAL OPERATION OF THE STOVE 5.4.1 These products can be operated manually should the need arise. The control valve is located at the base of the stove, as shown below in figure 5. Fig. 5 Position of control valve 5.4.2 Ensure that the power isolation switch is in position “1”...

  • Page 50: Replacing The Batteries

    5.4.3 To operate the fire press and hold the “power” button as shown in figure 2 on the previous page for two seconds, release as soon as the red indicator light in figure 2 on the previous page illuminates. The burner will start its ignition sequence and light to the maximum heat input level.

  • Page 51: Setting The Time, Date And Temperature On The Remote Handset

    SETTING THE TIME, DATE & TEMPERATURE ON THE REMOTE HANDSET 5.6.1 Fit the 2 off AA batteries to the handset by removing the cover on the rear of the handset and inserting the batteries, ensure the correct +/- polarity is observed. Following insertion of the batteries the screen displayed will be as shown below in figure 7.
  • Page 52 Fig. 8 24hr or 12 hr display, press the + or - buttons as shown to toggle between these two settings + button - button 5.6.4 When the 24hr or 12hr time display option has been chosen and you are ready to confirm the setting you want press the SET button on the handset to progress to setting the day of the week as shown overpage in figure 9.
  • Page 53 Fig. 9 Hour and Minute display, press the + or - buttons as shown to toggle between these two settings and set the correct time of day. + button - button 5.6.7 As shown above in figure 9 the time on the handset can now be set by using the + and - buttons to change the hour to the correct hour then press SET to store and to move to setting the minute.
  • Page 54 Fig. 10 Celsius or Fahrenheit temperature display, press the + or - buttons as shown to toggle between these two settings and set the correct time of day. + button - button 5.6.9 The control is now ready for use with the burner. 5.6.10 If the handset is misplaced you can “page it”...

  • Page 55: Advanced Settings Of The Remote Control

    ADVANCED SETTINGS MENU OF THE REMOTE CONTROL 5.7.1 Snooze mode in manual operation 5.7.1.1 Snooze mode is a time period which can be set which will turn the fire automatically off after a certain time period has elapsed. 5.7.1.2 Hold the handset with one hand ensuring your hand is wrapped around the back and that your hand is in contact with both sides of the handset.
  • Page 56 5.7.1.6 Pressing the set button again will now show you the snooze time period remaining. The snooze time period can be adjusted by pressing the + or - buttons on the handset. This time period can be set ranging from 1 minute to 4:00 hours.
  • Page 57 5.7.2 Thermostatic mode PLEASE NOTE : Thermostatic mode of this fire will only allow regulation of the room temperature by the fire when it has been already lit via manual operation of the handset. It will not allow the fire to light automatically due to low ambient room temperature and should therefore not be relied upon for frost protection purposes.
  • Page 58 5.7.2.4 If at any time the power button is operated during thermostat mode the control will cancel any thermostat operation and return the control to manual mode. IMPORTANT NOTE : Thermostat mode will not light the fire 5.7.2.5 automatically and will only regulate between the maximum and minimum burner setting.
  • Page 59 TURNING THE PRODUCT OFF IN THE UNLIKELY EVENT OF A REMOTE HANDSET MALFUNCTION 5.8.1 In the unlikely event of the remote control handset malfunctioning (or if lost or broken) after the appliance has been turned on, the stove can be turned off via the main valve, located below the stove.
  • Page 60 ASSEMBLING THE LOG FUEL BED 5.9.1 Place the ceramic log base “A” on top of the fuelbed support and pull fully forwards to the burner. Make sure that the ceramic log base is positioned centrally in the stove. Ensure that the fuelbed base fits fully down onto the fuel bed support and is not lodged on the burner.
  • Page 61 5.9.3 Place a single layer of bark onto the front log support as shown below in figure 17. Fig. 17 5.9.4 Place log “B” onto the right hand end of the base ceramic log as shown below in figure 18. Fig.
  • Page 62 5.9.5 Place log “C” onto the groove in the centre of the base ceramic log as shown below in figure 19. Fig. 19 Log “C” 5.9.6 Place log “E” onto the groove in the left hand centre of the base ceramic log as shown below in figure 20.
  • Page 63 5.9.7 Place log “D” onto the groove in the left hand end of the base ceramic log as shown below in figure 21. Fig. 21 Log “D” The exact position and fit of the logs may be finely adjusted to give the most pleasing and random appearance.
  • Page 64 5.10 ASSEMBLING THE COAL FUEL BED 5.10.1 Place the ribbed ceramic fuelbed base on top of the fuelbed support and pull fully forwards to the burner. Make sure that the fuelbed base is located centrally in the stove. Ensure that the fuelbed base fit fully down onto the fuel bed support and is not lodged on the burner.
  • Page 65 5.10.3 Fit three of the large sized square coals onto the front ceramic rail, and two of the random shaped coals as shown below ensuring that they are evenly spaced. Use the recess’s in the front ceramic rail as a guide for placement, as shown below in figure 24. Fig.
  • Page 66 5.10.5 Select the two small coals and position at each end of the second row of coals as shown below in figure 26. Fig. 26 Small Small 5.10.6 Select four of the oblong coals and one of the large square coals and arrange as shown behind the second row of coals, using the ribs in the fuelbed matrix as a guide for placement, as shown below in figure 27.
  • Page 67 5.10.7 Select the remaining three large square coals and one random coal and position to fill the gaps at the rear of the fuel-bed as shown below in figure 28. Fig. 28 Large Large Large Random Square Square Square The exact position and fit of the coals may be finely adjusted to give the most pleasing and random appearance.

  • Page 68: User Replaceable Parts / Trouble Shooting Chart

    5.11 USER REPLACEABLE PARTS Coal / ceramic set B-120670 Front rail B-139650 Log set inc front rail B-145700 - see page 41 for breakdown of log set Due to our policy of continual improvement and development the exact accuracy of illustrations and descriptions contained in this book cannot be guaranteed TROUBLE SHOOTING ADVICE FOR REMOTE CONTROL MODELS PRIOR TO REQUESTING A SERVICE CALL...

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