1. Manuals
  2. Brands
  3. Oldenbourg group Manuals
  4. Utility Vehicle
  5. euv-400
  6. Parts and service manual

Oldenbourg group euv-400 Parts And Service Manual

Electric utility vehicle with amp drive
Hide thumbs
Table of Contents

Advertisement

Quick Links

Download this manual
PARTS AND SERVICE MANUAL
PUB. NO. 1486
EUV-400 ELECTRIC UTILITY VEHICLE
with AMP Electric Drive
OLDENBURG ELECTRIC UTILITY VEHICLE INCLUDES:
 25 HP OLDENBURG ELECTRIC AC MOTOR
 HEAVY DUTY DANA 44 DRIVE AXLES
 FRONT AND REAR DISC BRAKES
 ATLAS TRANSFER CASE
 FLUX VECTOR VARIABLE SPEED AC DRIVE
 DIGITAL GRAPHIC DISPLAY
 REMOVABLE BATTERY PACK WITH QUICK DISCONNECT
Revision 2   November 2010
© 2010 All rights reserved.

Advertisement

Table of Contents
loading

Summary of Contents for Oldenbourg group euv-400

  • Page 1 PARTS AND SERVICE MANUAL PUB. NO. 1486 EUV-400 ELECTRIC UTILITY VEHICLE with AMP Electric Drive OLDENBURG ELECTRIC UTILITY VEHICLE INCLUDES:  25 HP OLDENBURG ELECTRIC AC MOTOR  HEAVY DUTY DANA 44 DRIVE AXLES  FRONT AND REAR DISC BRAKES ...

  • Page 3: Table Of Contents

    TABLE OF CONTENTS TABLE OF CONTENTS Section Page INTRODUCTION General Description ........................Required Working Space........................ Machine Specifications ........................Component Serial Numbers ......................SAFETY Machine Misuse ..........................Recognize Safety Information......................Understand Signal Words....................... Safety Precautions.......................... Battery Safety ..........................PARTS Introduction ............................. Electric Utility Vehicle (EUV)......................
  • Page 4 TABLE OF CONTENTS ORIGINAL EQUIPMENT MANUFACTURERS The following table lists the various original equipment manufacturer components, the documentation or literature provided, and the source of the documentation. These documents are provided electronically in Portable Document Format (PDF) and are included on the CD provided with your manual.

  • Page 5: Introduction

    SECTION 1 INTRODUCTION Read and understand manual and safety information before operating! This manual contains all the information necessary to identify common service parts and safely maintain your Oldenburg Group Incorporated machine. This manual is an important part of your machine and should remain with the machine.

  • Page 6: General Description

    INTRODUCTION GENERAL DESCRIPTION The Oldenburg Electric Utility Vehicle (EUV-400) is an AC electric motor driven utility vehicle with an off-highway application driveline including Dana drive axles and an Atlas transfer case. The machine has a front and rear disc hydraulic service brake system, cab operated parking brake, and emergency driveline brake. The machine has a 500 lb payload capacity and spare battery pack.

  • Page 7: Machine Specifications

    SECTION 1 INTRODUCTION MACHINE SPECIFICATIONS The machine is designed to be used underground but may also be used on the surface. If the machine is to be used on the surface it shall not be used during inclement weather that may affect the safe operation of the machine.

  • Page 8: Component Serial Numbers

    SECTION 1 INTRODUCTION A component data plate is attached to major machine components. This is an example of what the electric motor data plate looks like and what information is included on the data plate. COMPONENT SERIAL NUMBERS The following is a list of major components of the Electric Utility Vehicle (EUV). Refer to the Parts section of this manual to identify these components.

  • Page 9: Safety

    SECTION 2 SAFETY Read and understand manual and safety information before operating! This section of the manual contains all safety information for your machine, including special messages to bring attention to potential safety concerns, machine damage, as well as helpful servicing information. Please read all the information carefully to avoid injury or damage to the machine.

  • Page 10: Machine Misuse

    SECTION 2 SAFETY MACHINE MISUSE DO NOT USE THIS MACHINE TO… TOW OTHER MACHINES OR MACHINERY OPERATE IN EXPLOSION HAZARDOUS ATMOSPHERES DRIVE ON PUBLIC ROADWAYS RECOGNIZE SAFETY INFORMATION These are some of the safety-alerts labeled on your machine. When you see these, you must be alert to the potential for personal injury if instructions are not followed properly.
  • Page 11 SECTION 2 SAFETY Seat Belts Battery Disconnect Battery Disconnect...

  • Page 12: Understand Signal Words

    SECTION 2 SAFETY UNDERSTAND SIGNAL WORDS The signal words DANGER, WARNING, or CAUTION are used with the safety-alert symbol. Each covers a different level of probability or severity. A Danger identifies the most serious hazards that will result in serious injury or death. A Warning identifies critical hazards that could result in serious injury or death.
  • Page 13 SECTION 2 SAFETY HANDLE SAFELY - AVOID FIRES Prevent fires by keeping machine clean of accumulated grease, and debris. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Do not store oily rags; they can ignite and burn spontaneously. Keep all fire extinguishers in operational condition.
  • Page 14 SECTION 2 SAFETY AVOID HIGH-PRESSURE FLUIDS Escaping high pressure fluid can penetrate skin, causing serious injury. Relieve pressure before disconnecting hydraulic or other pressure lines. Tighten all connections before restoring system pressures. Do not use hands to feel for leaks. Search for leaks with a piece of cardboard. If an accident occurs, see a doctor immediately.
  • Page 15 SECTION 2 SAFETY PREVENT MACHINE MOVEMENT ALWAYS chock wheels before performing any maintenance. Whether parked on an incline or flat surface, always take the necessary precautions to prevent the vehicle from rolling. Do not rely exclusively on the park brake to hold the vehicle in place. Also place the parking brake in the locked position prior to performing any maintenance.

  • Page 16: Battery Safety

    SECTION 2 SAFETY PARK VEHICLE SAFELY Always stop the vehicle on a level surface. Set and lock park brake. Do not exit operators seat until all moving parts are stopped. Verify main disconnect is off. BATTERY SAFETY Absorbed Glass Mat (AGM) is a version of the lead acid battery. The AGM batteries are specialty batteries that typically cost twice as much as a premium wet cell.
  • Page 17 SECTION 2 SAFETY Follow safety Warning labeled on battery disconnect door Follow safety Warning labeled on battery pack...
  • Page 18 SECTION 2 SAFETY Battery Safety Information: There are four main safety hazards associated with the use of any AGM battery. These hazards are: a) Release of ignitable gas b) Exposure to acid c) Shorting of terminals d) Thermal runaway. This section provides a description of each of these hazards and means to mitigate them. A.

  • Page 19: Parts

    SECTION 3 PARTS Read and understand manual and safety information before operating! This section of the manual contains the information necessary to locate and identify common service parts. The parts introduction provides guidance to help navigate this section and identify parts. This section includes illustrated parts breakdowns, starting with the overall machine and including all major parts groups and components.

  • Page 20: Introduction

    SECTION 3 PARTS PARTS INTRODUCTION This section provides an illustrated parts breakdown of maintenance significant service parts. The first illustration is that of the Electric Utility Vehicle, which identifies each major group of parts. Major Parts Group...
  • Page 21 SECTION 3 PARTS Each of these groups are then illustrated and maintenance significant service parts are identified. Each illustration provides a view of where it is located on the machine (locator view) and identification of each part. Parts Identification Locator View...
  • Page 22 SECTION 3 PARTS The part is identified by it’s name, part number, and quantity. The part description includes the name of the part as well as other information that describes the part. Part Information Part Name Part Number Quantity When using the electronic version of this document, blue text indicates a hyperlink to allow for easy navigation. Click on the parts group to go to the breakdown of that parts group.

  • Page 23: Electric Utility Vehicle (Euv)

    SECTION 3 PARTS ELECTRIC UTILITY VEHICLE (EUV-400) Steering Group Electrical Group Frame 705769 Axle & Suspension Group Wheel Group Vinyl Seat 106167 Qty 2 Motor Group Seat Belt 007369 Qty 2 Hood Latch 400674 Qty 1...
  • Page 24 SECTION 3 PARTS ELECTRIC UTILITY VEHICLE (EUV-400) Electrical Group Steering Wheel 706105 Qty 1 Drop Box Group Driveline Group Axle & Suspension Group Fire Wheel Group Brake Group Options Frame Extinguisher 705769 401354 Qty 1 Battery Group...

  • Page 25: Electrical Group

    SECTION 3 PARTS ELECTRICAL GROUP Heavy Duty Clear View Toggle Switch Display Unit 007958 Qty 1 706062 Qty 1 Toggle Switch Pushbutton Switch Toggle Switch Pushbutton Switch 400396 Qty 1 007499 Qty 1 0602129-0053 Qty 1 007499 Qty 1...
  • Page 26 SECTION 3 PARTS ELECTRICAL GROUP 72 VDC to 24 VDC Cover Removed 300 Watt Converter 705962 Qty 1 24V 300 A Line Contactor 705728 Qty 1 Gen 4 PMAC Motor Controller 705727 Qty 1 Sight Glass to monitor Controller LED Status Light Battery Connector 705891 Qty 1 Battery Disconnect Switch...
  • Page 27 SECTION 3 PARTS ELECTRICAL GROUP Horn 007670 Qty 1 Electronic Foot Pedal 013877 Qty 1 Fuses F2 and F3 10 Amps, Type AGC 403342 Qty 2 Fuse F1 500 Amps, Type ANN 706414 Qty 1...
  • Page 28 SECTION 3 PARTS ELECTRICAL GROUP Back-up Alarm 705869 Qty 1 Strobe Light (Amber) 705868 Qty 1 3-10...
  • Page 29 SECTION 3 PARTS ELECTRICAL GROUP LED Head Lights 705867 Qty 2 LED Tail Lights 705866 Qty 2 3-11...

  • Page 30: Motor Group

    SECTION 3 PARTS MOTOR GROUP AC Induction Motor Spacer Mount 705756 Qty 1 706048 Qty 4 706046 Qty 1 3-12...

  • Page 31: Battery Group

    SECTION 3 PARTS BATTERY GROUP Neoprene Cover 706354 Qty 1 Battery 706352 Qty 12 Hold Down pad 706275 Qty 3 404650 Qty 26 Spare Battery Group 705774 Qty 1 3-13...

  • Page 32: Wheel Group

    SECTION 3 PARTS WHEEL GROUP Wheel Assembly 705980 Qty 4 Includes the following: P215/75 R15 Tire 705981 Qty 1 Lug Nuts 705988 Qty 5 15”x7” Steel Rim 705978 Qty 1 Front and Rear Wheels have the same Tire, Lug Nuts, and Steel Rim. 3-14...

  • Page 33: Drop Box Group

    SECTION 3 PARTS DROP BOX GROUP Rear View Transfer Case 706067 Qty 1 Front View 3-15...

  • Page 34: Axle & Suspension Group

    SECTION 3 PARTS AXLE AND SUSPENSION GROUP Front Axle Tie Rod End (LH) Tie Rod End (RH) Front Axle & Suspension 705991 Qty 1 706086 Qty 2 706085 Qty 2 706638 Qty 1 Includes the following: Ball Joint 706012 Qty 2 Shock Absorber 706009 Qty 2 Trailing Arm (Left)
  • Page 35 SECTION 3 PARTS AXLE AND SUSPENSION GROUP Trailing Arm (Left) 706030 Qty 1 Includes the following: Trailing Arm Bushing 706032 Qty 2 Trailing Arm (Right) 706031 Qty 1 Includes the following: Trailing Arm Bushing 706032 Qty 2 3-17...
  • Page 36 SECTION 3 PARTS AXLE AND SUSPENSION GROUP Rear Axle & Suspension Rear Axle* 706639 Qty 1 705990 Qty 1 Includes the following: Note: Listed quantities are for entire assembly (same on both sides) Shock Absorber 706009 Qty 2 U-Bolt Kit 706049Qty 4 Leaf Spring 706536 Qty 2...

  • Page 37: Steering Group

    SECTION 3 PARTS STEERING GROUP Steering Box 705983 Qty 1 Upper Steering Shaft 706920 Qty 1 Steering Quickener 706897 Qty 1 Steering Shaft Bearing 706068 Qty 1 3-19...

  • Page 38: Driveline Group

    SECTION 3 PARTS DRIVELINE GROUP Rear Driveshaft 706014 Qty 1 Motor Driveshaft 706016 Qty 1 Front Driveshaft 706017 Qty 1 3-20...

  • Page 39: Brake Group

    SECTION 3 PARTS BRAKE GROUP Master Cylinder 706783 Qty 1 Brake Minimum Pressure Valve 706537 Qty 1 Brake Proportioning Valve 705999 Qty 1 Park Brake Park Brake Cable (Center) Cable (Right) 706567 Qty 1 706568 Qty 1 Park Brake Cable (Left) 706569 Qty 1 3-21...
  • Page 40 SECTION 3 PARTS BRAKE GROUP Park Brake Lever 706236 Qty 1 Front Brake Pad Kit 706738Qty 1 Rear Brake Pad Kit 707018 Qty 1 3-22...

  • Page 41: Options

    SECTION 3 PARTS OPTIONS LED Backup Lights 704070 Qty 2 3-23...
  • Page 42 SECTION 3 PARTS OPTIONS Driveline Brake Lever 706661 Qty 1 Driveline Brake Caliper 706667 Qty 1 Driveline Brake Cable 706662 Qty 1 3-24...

  • Page 43: Service

    SECTION 4 SERVICE Read and understand manual and safety information before operating! This section of the manual contains basic service information for your machine. This section provides information to clean the machine and prepare it for storage, general service instructions, service intervals, service lubrication, a fluids list, and a table of torque values.

  • Page 44: Cleaning

    SECTION 4 SERVICE CLEANING PRESSURE WASHING THE MACHINE: In order to use a pressure washer effectively it is important to choose the right attachments for each type of job. Most pressure washers will come with a series of interchangeable nozzles and tips, each one designed for a specific application.

  • Page 45: General Service

    SECTION 4 SERVICE GENERAL SERVICE REPLACING FUSES: Fuses are located in the dash and by the main disconnect. 1. Locate the applicable fuse block and remove fuse from fuse block. 2. Inspect the fuse and discard fuse if element is broken or fuse is damaged. Replace fuses with those of correct amperage or electrical system could be damaged.
  • Page 46 SECTION 4 SERVICE Repairing Deep Scratches (bare metal or primer showing): 1. Clean area to be repaired with rubbing alcohol or mineral spirits. 2. Use paint stick with factory-matched colors to fill scratches. Follow directions included on paint stick for use and for drying.
  • Page 47 SECTION 4 SERVICE Battery Charging: All batteries must be adequately vented during charging to avoid accumulation of explosive hydrogen gasses. Never install or charge in a sealed container or room. The following charging voltages are recommended for maximum battery life. Charging Phase 2 Volt Battery 6 Volt Battery...
  • Page 48 SECTION 4 SERVICE MOTOR SERVICE: The AC Motor has sealed bearings that do not require greasing. If a predictive maintenance program is used, it may be necessary to megger the motor periodically. Refer to the document “How To Get The Most From Your Electric Motor”...

  • Page 49: Service Intervals

    SECTION 4 SERVICE SERVICE INTERVALS O.K. EQUIPMENT PROBLEM BREAK IN (AFTER 25 HOURS) Check and Tighten Hardware........Check Tire Pressure ............ Check and Tighten Wheel Lug Nuts ......Lubricate all Grease Points .......... DAILY Check Tire Pressure............. Clean Operators Cab and Motor Compartment ..Test Operate Lights, Horn, and Backup Alarm ....

  • Page 50: Service Lubrication

    SECTION 4 SERVICE SERVICE LUBRICATION Transfer Case Sight Tube Use to inspect driveline oil Transfer Case (1) Driveline Oil Tie Rod Bushings (4) Multi-Purpose Grease Front Axle (1) Axle Gear Oil Trailing Arm Ball Joints (2) Multi-Purpose Grease Rear Axle (1) Axle Gear Oil...
  • Page 51 SECTION 4 SERVICE SERVICE LUBRICATION Motor Drive Shaft (2) Multi-Purpose Grease Front Drive Shaft (2) Multi-Purpose Grease Rear Drive Shaft (2) Multi-Purpose Grease Master Cylinder (1) Brake Fluid Steering Shaft Bearing (1) Multi-Purpose Grease...

  • Page 52: Recommended Fluids

    SECTION 4 SERVICE RECOMMENDED FLUIDS The type of fluid included with your machine is listed below. When there is conflicting information, ALWAYS follow the original equipment manufacturer instructions. An electronic copy of the Material Safety Data Sheet (MSDS) for each fluid are included on the CD provided with your manual. The rear differential is limited-slip and requires a friction modifier additive (P/N 706737).
  • Page 53 SECTION 4 SERVICE 4-11...
  • Page 54 SECTION 4 SERVICE 4-12...
  • Page 55 Customer Survey of Equipment upon Delivery & Start Up Customer: _____________________________________ Location: _______________________________________ Machine Description: _____________________________________________________________________________ (Model Number Description and Serial Number) Date Shipped: ________________ Date Arrived: ________________ Dave In Service: _____________ Shipped From: _____________________________ Prepared By: ____________________________________ (Prepared by Customer’s Representative) Please rate our performance in the following areas with respect to the equipment purchased.
  • Page 57 OLDENBURG GROUP INCORPORATED UTILITY VEHICLE WARRANTY WARRANTY AND LIMITATIONS OF DAMAGES Oldenburg Group Incorporated (“OGI”) warrants to Purchaser, and to Purchaser only, that the products manufactured by it will conform to the description in OGI final written quotation and/or acknowledgment of Purchaser’s purchase order covering the products to which this warranty applies;...
  • Page 60 "We strive to be the best supplier to our customers - the best as defined by our customers." REGIONAL SALES AND SERVICE CONTACTS NORTHEAST: Sales: Donald Miller Cell: (443) 975-9091 SOUTHEAST: Sales: Terry Robinette Cell: (303) 638-4232 Service: Mike Finley Cell: (615) 456-4465 Service:...

Table of Contents