Sony XVM-F65WL Service Manual
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Sony XVM-F65WL Service Manual

Sony XVM-F65WL Service Manual

Mobile monitor
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SERVICE MANUAL
Ver. 1.1 2005.08
• This set consists of the following units.
MONITOR
CONNECTION BOX
REMOTE COMMANDER
CORDLESS HEADPHONES
Monitor XVM-F65WL
System
Liquid crystal colour display
Drive system
TFT-LCD active matrix system
Picture size
6.5 inches wide screen (16:9)
143.4 × 79.3 mm, 165.1 mm (w/h, d)
Picture segment
280,800 (w 1,200 × h 234) dots
Power requirements
12 V DC car battery (negative ground)
Current drain Approx. 1 A
Dimensions
194 × 101 × 27.1 mm (w/h/d)
(7
× 4 × 1
in.)
3/4
1/8
Operating temperature
0 °C – 45 °C
Mass
Approx. 424 g (15 oz)
Connection box XA-126 (AEP, UK model),
XA-125 (US, Canadian, E, Chinese model)
A/V Output
Output Impedance:less than 470 Ω
less than 1,000 pF
Output Level:
0 dBs ±0.3 dB (0.775 V rms)
Video:
75 Ω 1 Vp-p
A/V Input × 2
Input Impedance: more than 10 kΩ
less than 1,000 pF
Input Level (max.):1.3 dBs +0/–0.3 dB (1 V rms)
Video:
75 Ω 1 Vp-p
Dimensions
147.5 × 40 × 80 mm (w/h/d)
× 1
× 3
(5
in.)
7/8
5/8
1/4
Mass
Approx. 282 g (10 oz)
Sony Corporation
9-879-756-02
e Vehicle Group
2005H04-1
Published by Sony Engineering Corporation
© 2005.08
XVM-F65WL
AEP, UK model US, Canadian model E, Chinese model
XVM-F65WL
XVM-F65WL
XA-126
XA-125
RM-X709
RM-X709
——
MV-02HP
SPECIFICATIONS
XVM-F65WL
XA-125
RM-X709
——
Card remote commander RM-X709
Power requirements
CR2025 lithium battery
Operable range
Approx. 2.5 m
Dimensions
55 × 125 × 15 mm (w/h/d)
Mass
Approx. 40 g
(including batteries)
Headphones (US, Canadian model)
Modulation system
Frequency modulation
Carrier frequency
Right:
2.8 MHz (CH1)/3.8 MHz (CH2)
Left:
2.3 MHz (CH1)/3.2 MHz (CH2)
Frequency response
18 – 22,000 Hz
Power source DC 3.0 V; using R6 dry batteries (2)
Mass
Approx. 230 g
(including batteries)
MOBILE MONITOR
US Model
Canadian Model
AEP Model
UK Model
E Model
Chinese Model
– Continued on next page –

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  • Page 1 Video: 75 Ω 1 Vp-p Dimensions 147.5 × 40 × 80 mm (w/h/d) MOBILE MONITOR × 1 × 3 in.) Mass Approx. 282 g (10 oz) Sony Corporation 9-879-756-02 e Vehicle Group 2005H04-1 Published by Sony Engineering Corporation © 2005.08...

  • Page 2: Table Of Contents

    7-3. Connection Box Unit ............40 THE PARTS LIST ARE CRITICAL TO SAFE OPERATION. 7-4. Cradle Section ..............41 REPLACE THESE COMPONENTS WITH SONY PARTS WHOSE PART NUMBERS APPEAR AS SHOWN IN THIS MANUAL OR IN SUPPLEMENTS PUBLISHED BY SONY.
  • Page 3 XVM-F65WL Ver. 1.1 SECTION 1 SERVICE NOTES NOTE FOR REPLACEMENT OF THE EEP ROM (IC403) The EEP ROM (IC403) contains all data by which the LCD screen is defined. When the EEP ROM is replaced, the normal LCD screen will not appear.

  • Page 4: Location Of Controls

    XVM-F65WL SECTION 2 GENERAL This section is extracted from instruction manual. Location of controls Monitor 1 INPUT button 6 VOLUME +/– buttons Press to select the input source. Press to turn up or down the volume 2 Receptor for the card remote (The default volume level is 25.) or...
  • Page 5 XVM-F65WL Card remote commander RM-X709 INPUT MENU MODE 1 ATT button 5 MODE button Press to quickly attenuate the Press to change the screen mode. volume. 6 M/m buttons To restore the previous volume Press to select the desired item.

  • Page 6: Connections

    XVM-F65WL Connections US, Canadian model Cigar lighter adaptor (supplied) To charge the Adaptateur d’allume-cigare (fourni) rechargeable battery Pour charger la pile MEX-R5 (optional) rechargeable MEX-R5 (en option) To the cigar lighter socket Black A la douille d’allume-cigare Noir MV-100BAT (optional)
  • Page 7 XVM-F65WL Connections AEP, UK model Cigar lighter adaptor (supplied) Adaptateur d’allume-cigare (fourni) Zigarettenanzünderadapter (mitgeliefert) To charge the rechargeable battery Pour charger la pile rechargeable Zum Aufladen des Akkus MEX-R5 (optional) To the cigar lighter socket MEX-R5 (en option) Black A la douille d’allume-cigare...

  • Page 8: Disassembly

    XVM-F65WL SECTION 3 DISASSEMBLY Note: This set can be disassemble according to the following sequence. 3-1. CABINET (REAR) ASSY (Page 9) 3-2. MONITOR BOARD (Page 9) 3-3. LCD1 (Page 10)

  • Page 9: Cabinet (Rear) Assy

    XVM-F65WL Note: Follow the disassembly procedure in the numerical order given. 3-1. CABINET (REAR) ASSY 2 two screws (+P 2 × 8) 6 CN252 7 cabinet (rear) assy 3 three claws 1 two screws (+P 2 × 8) 5 CN904 4 two claws 3-2.

  • Page 10: Lcd1

    XVM-F65WL 3-3. LCD1 3 precision screw (+P 1.7 × 1.8) 1 two screws 5 LCD1 (+BTP 2 × 6) 2 two screws (+BTP 2 × 6) 4 bracket (LCD)

  • Page 11: Test Mode

    XVM-F65WL SECTION 4 TEST MODE Setting Method: 1. Turn on power to the connection box XA-125/126. 2. Press the [POWER] key on the set to turn on the set. 3. Press the [RESET] key while pressing the [INPUT] and [VOL--] Keys on the set.

  • Page 12: Electrical Adjustments

    XVM-F65WL SECTION 5 ELECTRICAL ADJUSTMENTS 5-1. EQUIPMENT USED 5-4. DC-DC CONVERTER ADJUSTMENT The following measuring equipment are used for these electrical adjustments: 5-4-1. Frequency Adjustment • Oscilloscope Adjustment Method: • NTSC pattern generator 1) Connect frequency counter between TP702 (+) and TP704 (–).

  • Page 13: Inverter High Voltage Check

    XVM-F65WL 5-6. INVERTER HIGH VOLTAGE CHECK 5-10. F0 FREQUENCY ADJUSTMENT Condition: DIMMER switch OFF 5-10-1. 3.2/3.8MHz (CH2) Adjustment Adjustment Method: 5-6-1. Voltage Check LCH (3.2 MHz) Checking Method: 1) TP356 is connected to GND. 1) Connect oscilloscope between TP809 (+) and TP804 (–) using 2) Connect frequency counter between TP354 (+) and TP353 (–).

  • Page 14: Video Adjustment

    XVM-F65WL 5-12. VIDEO ADJUSTMENT 5-12-4. R Sub Brightness Adjustment Adjustment Method: Conditions: TEST MODE (See 11 page) 1) Select R SUS BRT from the FOR FACTORY MODE. 10-step gray scale signal input 2) Connect oscilloscope between TP713 (+) and TP710 (–).

  • Page 15: B Sub Contrast Adjustment

    XVM-F65WL 5-12-7. B Sub Contrast Adjustment 5-12-10. VCO Free Run Adjustment Adjustment Method: Adjustment Method: 1) Select B SUB CONT from the FOR FACTORY MODE. 1) Select VCO Free Run from the FOR FACTOR MODE. 2) Connect oscilloscope between TP715 (+) and TP710 (–).
  • Page 16 XVM-F65WL Adjustment Location: – MONITOR BOARD – (SIDE A) RV351 RV352 IC601 RV651 RV652 T701 RV701 RV702 – MONITOR BOARD – (SIDE B) TP354 TP353 TP352 TP356 TP501 TP809 IC102 TP502 TP503 TP508 IC501 TP504 IC401 TP704 TP652 TP651 TP804...

  • Page 17: Diagrams

    XVM-F65WL Ver. 1.1 SECTION 6 DIAGRAMS 6-1. BLOCK DIAGRAM — CONNECTION BOX SECTION — XA-126: AEP, UK model, XA-125: US, Canadian, E, Chinese model IC1401 VIDEO SELECT JK1101 VIN2 JK1401 IC1201 AUDIO AMP VIN1 VOUT VIDEO AMP Q1401 VIDEO 2...

  • Page 18: Block Diagram -Video Section

    XVM-F65WL 6-2. BLOCK DIAGRAM — VIDEO SECTION — VD PULSE SHAPE Q505 IC501 CN904 RGB DECODER CSYNCOUT EXT-R VD IN HD OUT EXT-G EXT-B (Page 19) SYNC CSYNCIN SYNC VD OUT KILL COUNT Q501,502 BLAK IC102 VIDEO SW C IN...

  • Page 19: Block Diagram -Display Section

    XVM-F65WL 6-3. BLOCK DIAGRAM — DISPLAY SECTION — GREEN BLUE IC651 (Page 18) D601 IC601 RV651 DISPLAY CONTROL VCOI CPH1 CPH2 CPH3 STH1 HD OUT LCD1 MASK STH2 COUNT (Page 18) HSYNC IN VDBIN NBLK STV1 HD OUT STV2 OEV1...
  • Page 20 These are omitted. • B : B– Line. • H : adjustment for repair. • CN901 of XVM-F65WL is connected to Connection Box with a monitor cable. Power voltage is dc 14.4 V from BATT cord of the Connec- tion Box and fed with regulated dc power supply.
  • Page 21 XVM-F65WL • Waveforms (MONITOR Board) IC501 eh (POL) IC501 ql (B-OUT) IC801 8 (OUTL) IC601 6 (HOUT) CN701 6 (BLUE) 3.2 Vp-p 3.1 Vp-p 3.4 Vp-p 8.0 Vp-p 3.4 Vp-p 127 µ sec 20 µ sec 1 V/div, 50 µ sec/div 1 V/div, 20 µ...

  • Page 22: Printed Wiring Board -Connection Box Section

    XVM-F65WL Ver. 1.1 6-4. PRINTED WIRING BOARD — CONNECTION BOX SECTION — : Uses unleaded solder . XA-126: AEP, UK model, XA-125: US, Canadian, E, Chinese model CON-BOX BOARD (SIDE A) D1861 TH1861 D1105 L1903 L1902 L1901 AEP,UK MODEL IC1543...
  • Page 23 XVM-F65WL Ver. 1.1 J1901 CN1851 POWER – CN1861 MONITOR DC IN 12V DC OUT 9V CON-BOX BOARD (SIDE B) (XVM) MAX 1A TP1864 TP1865 TP1903 CN1861 Q1873 IC1941 TP1851 R1942 Q1872 TH1941 TP1162 TP1862 TP1902 Q1871 TP1901 R1871 D1952 TP1461...

  • Page 24: Schematic Diagram -Connection Box Section (1/2)

    XVM-F65WL Ver. 1.1 6-5. SCHEMATIC DIAGRAM — CONNECTION BOX SECTION (1/2) — • Refer to page 33 f or IC Block Dia grams. XA-126: AEP, UK model, XA-125: US, Canadian, E, Chinese model IC1401 C1401 R1405 C1406 R1406 D1403 D1401...

  • Page 25: Schematic Diagram -Connection Box Section (2/2)

    XVM-F65WL Ver. 1.1 6-6. SCHEMATIC DIAGRAM — CONNECTION BOX SECTION (2/2) — • Refer to page 33 f or IC Block Diagrams. XA-126: AEP, UK model, XA-125: US, Canadian, E, Chinese model (Page 24) IC B/D S1431 IC1871 Q1871 R1872...

  • Page 26: Printed Wiring Boards -Monitor Section

    XVM-F65WL 6-7. PRINTED WIRING BOARDS — MONITOR SECTION — : Uses unleaded solder. MONITOR BOARD (SIDE A) SP251 SPEAKER RV351 L202 IC201 C351 Q352 C308 R366 R351 R306 R311 IC351 C324 C309 C313 R352 L252 L253 R367 C310 Q351 IC301...
  • Page 27 XVM-F65WL MONITOR BOARD (SIDE B) Q358 TP351 R253 C253 R376 R372 R254 C259 TP355 S402 S407 TP354 R203 C208 R204 POWER INPUT R257 C209 R206 R202 C206 R377 C357 TP201 R205 Q356 C207 TP353 IC251 TP352 C359 Q359 C109 D202...

  • Page 28: Schematic Diagram -Monitor Section (1/4)

    XVM-F65WL 6-8. SCHEMATIC DIAGRAM — MONITOR SECTION (1/4) — • Refer to page 21 for Waveforms. • Refer to page 32 for IC Block Diagram. TP511 R502 Q501 Q506 R541 R565 R566 R536 R538 R564 C501 Q513 TP501 Q507 Q502...

  • Page 29: Schematic Diagram -Monitor Section (2/4)

    XVM-F65WL 6-9. SCHEMATIC DIAGRAM — MONITOR SECTION (2/4) — • Refer to page 21 for Waveforms. • Refer to page 32 for IC Block Diagram. • Refer to page 35 for IC Pin Description of IC401. (Page 28) (Page 28)

  • Page 30: Schematic Diagram -Monitor Section (3/4)

    XVM-F65WL 6-10. SCHEMATIC DIAGRAM — MONITOR SECTION (3/4) — • Refer to page 21 for Waveforms. • Refer to page 33 for IC Block Diagram. • Refer to page 37 for IC Pin Description of IC601. TP651 L652 (Page 28)

  • Page 31: Schematic Diagram -Monitor Section (4/4)

    XVM-F65WL 6-11. SCHEMATIC DIAGRAM — MONITOR SECTION (4/4) — • Refer to page 21 for Waveforms. • Refer to page 32 for IC Block Diagrams. IC B/D IC251 L252 TP251 R259 CN252 IC201 TP101 C257 Q101 TP102 SP251 IC252 L201...
  • Page 32 XVM-F65WL • IC Block Diagrams IC501 AN2546FH-AV (MONITOR Board (1/4)) IC551 µPD6467GR-546-E1 (MONITOR Board (2/4)) 20 HSYNC SCLK 19 VSYNC DATA INPUT INSTRUCTION DECODER CONTROL SIGNALS SHIFT REGISTER DATA LOGIC LOGIC WRITE-IN LOGIC CHARACTER SIZE H-ADDRESS DISPLAY ADDRESS VIDEO RAM...
  • Page 33 XVM-F65WL IC102 NJM2533V(TE2) (MONITOR Board (4/4)) IC1131 NJM2533V(TE2) (CON-BOX Board (1/2)) IC1132 NJM2533V(TE2) (CON-BOX Board (1/2)) IC1101 BA3121F (CON-BOX Board (1/2)) IC1543 NJM2533V(TE2) (CON-BOX Board (1/2)) IC1201 BA3121F (CON-BOX Board (1/2)) IC1544 NJM2533V(TE2) (CON-BOX Board (1/2)) IC1541 BA3121F (CON-BOX Board (1/2))
  • Page 34 XVM-F65WL IC801 MP1015EF-LF-Z (MONITOR Board (1/4)) AGND FEED BACK ISFB CONTROL VLFB BLOCK BRIGHTNESS ABRT 1 CONTROL IL 2 BLOCK COMP CONTROL LOGIC MODE BOSC 3 & CONTROL THERMAL DBRT 4 BLOCK SHUT DOWN EN 5 VREF DRV 6 BATT 7...
  • Page 35 XVM-F65WL • IC Pin Description IC401 µPD780022AGK-C36-9ET-A (SYSTEM CONTROL) (MONITOR BOARD (2/4)) Pin No. Pin Name Pin Description TEST Test mode setting input PW ON Power ON control signal output P52/A10 Not used (Pull down) P53/A11 Not used (Pull down)
  • Page 36 XVM-F65WL Pin No. Pin Name Pin Description IR-ON IR headphone ON/OFF signal output CH1 (DATA) 2.4G receiver channel 1 control signal output 2.4G receiver channel 2 control signal output 2.4G receiver channel 3 control signal output AMUTE Audio mute signal output CH4 (CLK) 2.4G receiver channel 4 control signal output...
  • Page 37 XVM-F65WL IC601 MN5814 (DISPLAY CONTROL) (MONITOR BOARD (3/4)) Pin No. Pin Name Pin Description SYNCIN Not used (Open) HSYNCIN Horizontal sync signal input from the RGB decoder CPHSEL (SIDE2), 3, 4 Screen size selection signal input from the system controller...

  • Page 38: Exploded Views

    XVM-F65WL Ver. 1.1 SECTION 7 EXPLODED VIEWS NOTE: • The mechanical parts with no reference • Color Indication of Appearance Parts The components identified by mark 0 or dotted line with mark number in the exploded views are not supplied.

  • Page 39: Cabinet (Front) Section

    2-549-905-01 RING (BUTTON) (B) D354 8-719-992-13 LED DAL5815 2-546-984-11 CABINET (FRONT) LCD1 1-805-620-12 DISPLAY PANEL, LIQUID CRYSTAL 4-942-636-01 EMBLEM (NO. 3.5), SONY 7-685-504-19 SCREW +BTP 2X6 TYPE2 N-S 2-549-904-01 RING (BUTTON) (A) 7-627-852-37 SCREW, PRECISION +P 1.7X1.8 TYPE3 2-546-989-01 WINDOW (IR)

  • Page 40: Connection Box Unit

    XVM-F65WL Ver. 1.1 7-3. CONNECTION BOX UNIT XA-126: AEP, UK model XA-125: US, Canadian, E, Chinese model Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark 2-547-011-31 CABINET (TOP) (AEP ,UK) 2-547-012-41 CABINET (LOWER) (US,CND,E,CH) 2-547-011-41 CABINET (TOP) (US,CND,E,CH)

  • Page 41: Cradle Section

    XVM-F65WL 7-4. CRADLE SECTION not supplied not supplied (DETACH board) not supplied not supplied not supplied not supplied Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark A-1106-127-A CRADLE ASSY (3m) 7-685-504-19 SCREW +BTP 2X6 TYPE2 N-S 2-547-004-01 BRACKET (BASE) (F) 7-685-234-19 SCREW +KTP 2.6X8 TYPE2 NON-SLIT...

  • Page 42: Electrical Parts List

    XVM-F65WL Ver. 1.1 SECTION 8 BATT PLUG CON-BOX ELECTRICAL PARTS LIST NOTE: • Due to standardization, replacements in • Items marked “*” are not stocked since The components identified by mark 0 or dotted line with mark. the parts list may be different from the they are seldom required for routine service.
  • Page 43 XVM-F65WL CON-BOX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C1544 1-126-964-11 ELECT 10uF < CONNECTOR > (AEP,UK) C1545 1-126-964-11 ELECT 10uF * CN1851 1-691-785-11 PIN, CONNECTOR (PC BOARD) 4P (AEP,UK) (POWER DC 12V) C1546 1-162-970-11 CERAMIC CHIP 0.01uF...
  • Page 44 XVM-F65WL CON-BOX Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < IC > Q1802 8-729-026-52 TRANSISTOR 2SA1576A-T106-R Q1803 6-550-369-01 FET TPC8109(TE12L) IC1101 8-759-048-67 IC BA3121F Q1821 8-729-026-52 TRANSISTOR 2SA1576A-T106-R IC1131 8-759-576-28 IC NJM2533V(TE2) Q1822 8-729-905-35 TRANSISTOR 2SC4081-R...
  • Page 45 XVM-F65WL Ver. 1.1 CON-BOX MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R1424 1-216-864-11 SHORT CHIP 0 (AEP,UK) R1831 1-216-841-11 METAL CHIP 1/10W R1425 1-218-873-11 METAL CHIP 0.5% 1/10W R1832 1-216-837-11 METAL CHIP 1/10W (AEP,UK)
  • Page 46 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < CAPACITOR > C352 1-100-352-91 CERAMIC CHIP C353 1-119-751-11 TANTAL. CHIP 22uF 1-162-970-11 CERAMIC CHIP 0.01uF C354 1-100-352-91 CERAMIC CHIP C101 1-100-352-91 CERAMIC CHIP C355 1-100-672-11 CERAMIC CHIP...
  • Page 47 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark C527 1-100-670-11 CERAMIC CHIP 4.7uF C656 1-107-686-11 TANTAL. CHIP 4.7uF C528 1-100-352-91 CERAMIC CHIP C657 1-100-672-11 CERAMIC CHIP 10uF C529 1-100-352-91 CERAMIC CHIP C658 1-100-672-11 CERAMIC CHIP...
  • Page 48 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark * CN701 1-784-625-21 CONNECTOR, FFC (ZIF) 30P IC103 6-708-125-01 IC BD3930FP-E2 CN801 1-815-494-21 PIN, CONNECTOR 2P IC201 6-708-122-01 IC MD5001T CN904 1-750-357-11 CONNECTOR, FFC/FPC (ZIF) 24P...
  • Page 49 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark L710 1-410-381-11 INDUCTOR 10uH R116 1-216-825-11 METAL CHIP 2.2K 1/10W L711 1-412-951-11 INDUCTOR 10uH R117 1-216-041-00 RES-CHIP 1/10W L712 1-412-951-11 INDUCTOR 10uH R118 1-216-833-11 METAL CHIP...
  • Page 50 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R404 1-216-845-11 METAL CHIP 100K 1/10W R494 1-216-809-11 METAL CHIP 1/10W R405 1-216-833-11 METAL CHIP 1/10W R495 1-216-821-11 METAL CHIP 1/10W R406 1-216-809-11 METAL CHIP 1/10W...
  • Page 51 XVM-F65WL MONITOR Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark R604 1-216-845-11 METAL CHIP 100K 1/10W R723 1-216-829-11 METAL CHIP 4.7K 1/10W R605 1-216-809-11 METAL CHIP 1/10W R802 1-216-851-11 METAL CHIP 330K 1/10W R607 1-216-809-11 METAL CHIP...
  • Page 52 XVM-F65WL Ver. 1.1 MONITOR MONITOR SUB Ref. No. Part No. Description Remark Ref. No. Part No. Description Remark < VARISTOR > ACCESSORIES ************ VR301 1-801-863-21 VARISTOR, CHIP (1608) VR302 1-801-863-21 VARISTOR, CHIP (1608) 1-479-297-11 REMOTE COMMANDER (RM-X709) 1-542-637-11 HEADPHONE, CORDLESS (MV-02HP) (US,CND) <...
  • Page 53 XVM-F65WL MEMO...
  • Page 54 XVM-F65WL REVISION HISTORY Clicking the version allows you to jump to the revised page. Also, clicking the version at the upper on the revised page allows you to jump to the next revised page. Ver. Date Description of Revision 2005.06 2005.08...

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