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It must not be concluded from the missing labelling that it is not a registered brand or a registered trademark. Carl Valentin print modules comply with the following safety guidelines: EG Low-Voltage Directive (73/32/EEC)
SPE series Important notes Important notes The print module can be used in thermal as well as in thermal transfer applications. The print module is equipped with 8 vector, 6 bitmap and 6 proportional fonts. It can be printed inverse, in italic format or 90 degrees turned fonts.
It may only be organised, used and disposed of by the manufacturer. Valentin products accordingly labelled can therefore be returned to Carl Valentin GmbH. This way, you can be sure your old equipment will be disposed of correctly.
Spectra Serie Important notes 1.3 Connector pin assignment Control unit Figure 1 External output 1-4 (Output I) External input 1-4 (Input I) External output 5-8 (Output II) Version I Version II SUB-D plug 9-pin SUB-D plug 15-pin External input 5-8 External bushing I/O-24 see chapter 3.1 see chapter 3.2...
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Important notes SPE series Rear panel of mechanics Figure 2 Connection for winder Motors Printhead signal Sensors Printhead power Operating manual 12.16...
SPE series Safety notes Safety notes The print module is designed for power supply systems from 230 V. Connect the print module only to electrical outlets with a ground contact. Couple the print module to devices using extra low voltage only.
Safety notes SPE series The print module must be integrated with the Emergency Stop circuit when it is incorporated into the overall machine. All isolating safety equipment must be installed before starting-up the machine. DANGER! Danger to life and limb from power supply! ...
SPE series Safety notes 2.2 Operating conditions Before initial operation and during operation these operating conditions have to be observed to guarantee save and interference- free service of our print modules. Therefore please carefully read these operating conditions. Shipment and storage of our print modules are only allowed in original packing.
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Safety notes SPE series Technical data of Power line voltage and power line frequency: See type plate power supply Allowable tolerance of power line voltage: +6% … −10% of nominal value Allowable tolerance of power line frequency: +2% … −2% of nominal value Allowable distortion factor of power line voltage: <=5%...
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SPE series Safety notes Connecting lines to All connecting lines have to be guided in shielded lines. Shielding has external machines to be connected on both sides to the corner shell. It is not allowed to guide lines parallel to power lines. If a parallel guiding cannot be avoided a distance of at least 0.5 m has to be...
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Safety notes SPE series Guarantee We do not take any responsibility for damage caused by: Ignoring our operating conditions and operating manual. Incorrect electric installation of environment. Building alterations of our print modules. Incorrect programming and operation.
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Technical Data SPE series Operation Panel 104/8 106/12 107/12 108/12 160/12 162/12 Keys Test print, function menu, quantity, CF Card, feed, enter, 4 x cursor LCD Display Graphic display 132 x 32 pixel with green backlight Settings Date, time, shift times...
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SPE series Technical Data Standard equipment Left or right version Multi-tasking operating system Double-spaced, multilingual display 2-slot PCMCIA drive Date / time IBM keyboard connection Inputs/outputs Windows printer driver Optional equipment Transfer ribbon savings (only 107/12 and 160/12) ...
Technical Data SPE series 3.1 Control inputs and outputs (version I) Plug connection - back side of control unit Figure 3 A = External output 1-4 (Output I) B = External input 1-4 (Input I) C = External output 5-8 (Output II)
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SPE series Technical Data Example Connection of a lamp to a 24V relay by Out 1: Figure 5 Output II PIN (bushing) Output II Figure 3, C Out 5: Print-Ready signal It is indicated if the print module is ready to process a start impulse. In...
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Technical Data SPE series Control inputs By means of the control inputs it is possible to control printing. The control inputs at Input I are electroplated separated and have to be provided with an external tension source. The signal level is active "HIGH".
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SPE series Technical Data Input II PIN (pin) Input II Figure 3, D In 5: Not used In 6: Not used Figure 9 In 7: Not used In 8: Not used 12.16 Operating manual...
Technical Data SPE series 3.2 Control inputs and outputs (version II) Plug connection - back side of control unit Figure 10 A = External output 1-4 (Output I) B = External input 1-4 (Input I) C = External output 5-8 (Output II)
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SPE series Technical Data Example Connection of a lamp to a 24V relay by Out 1: Figure 12 Output II PIN (bushing) Output II Figure 10, C Out 5: Print-Ready signal It is indicated if the print module is ready to process a start impulse. In...
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Technical Data SPE series Control inputs By means of the control inputs it is possible to control printing. The control inputs at Input I are galvanic separated and have to be provided with an external tension source. The signal level is active "HIGH".
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SPE series Technical Data External bushing I/O-24 This input is executed as 15-pole and provides user- Figure 10, D sided 24V/100mA. In case of using this bushing, exists no galvanic separation. Function 1, 6 5, 10 24 V / 100 mA...
SPE series Installation Installation Unpack the print Lift the print mechanics and control unit out of the box. mechanics and control unit Check the print mechanics and control unit for transport damages. Check delivery for completeness. ...
Installation SPE series 4.2 Connecting the print module Connecting to the The print module is equipped with a versatile power supply unit. The device may be operated with a mains voltage of 230 V / 50-60 Hz power supply without any adjustments or modifications.
SPE series Installation 4.4 Initiation of the print module Insert label material and transfer ribbon (see chapter 5. Loading media, on page 31). Start measuring in menu 'Label layout/Measure label' (see chapter 7.2 Label layout, on page 44). Press key to finish measuring.
SPE series Loading media Loading media 5.1 Loading label roll in peel off mode Figure 19 1. Open the print module cover. 2. Open printhead (A) by turning the red pressure lever (B) anticlockwise. 3. Open the engine support (C) by pulling the red bolt to the top.
Loading media SPE series 5.2 Loading label roll in passing mode Figure 20 1. Open the print module cover. 2. Open printhead (A) by turning the red pressure lever (B) anticlockwise. 3. Open engine support (C) by pulling the red bolt to the top.
SPE series Loading media 5.3 Loading transfer ribbon NOTICE! For the thermal transfer printing method it is necessary to load a ribbon, otherwise when using the print module in direct thermal print it is not necessary to load a ribbon. The ribbons used in the print module have to be at least the same width as the print media.
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Loading media SPE series 6. In order to move the printhead (A) down, turn the red pressure lever (B) in clockwise direction until it locks. 7. Close the print module cover. NOTICE! As for the electrostatic unloading the thin coating of the thermal printhead or other electronic parts can be damaged, the transfer ribbon should be antistatic.
SPE series Keyboard Keyboard 6.1 Keyboard assignment (standard) Meaning Function Main menu Back to main menu. Activate test print. Delete stopped print order. Printhead upwards. Down Printhead downwards. Function menu Change to function menu. In function menu, one menu item back.
Keyboard SPE series 6.2 Keyboard assignment (text entry/customized/memory card) The control unit of the print module is equipped with an alphanumeric character block which allows the user to enter parameters and customised variables without the connection of an external keyboard.
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SPE series Keyboard Meaning Function Main menu Back to main menu. Activate test print. Delete stopped print order. For customized variables, change between single entries. Down For customized variables, change between single entries. Funktion menu No function. Vorschub Entry confirmation. Change to the main menu.
SPE series Function menu Function menu Print Settings Speed Contrast Ribbon control Y offset X offset Tear-off offset Label Layout Label length Gap length Column printing Measure label Label type Material selection Photocell Scan position Label error length Synchronisation Flip label...
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Function menu SPE series Dispenser I/O (option) Operating modes Photocell level IN signal level OUT signal level Debounce Start signal delay I/O Protocol Save signal Ribbon Save (option) On/Off Network (option) IP address Netmask Standard Gateway Speed/Duplex DHCP Printer name...
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SPE series Function menu Interface COM1 Baud Parity Data bits Stop bit COM2 Baud Parity Data bits Stop bit Start sign Stop sign Data memory Parallel port Port test Emulation Protocol Printhead resolution Drive mapping Date/Time Set date/time Summertime Start of summertime - format...
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Function menu SPE series Service Functions Label parameters Photocell settings Paper counter Heater resistance Printhead temperature Motor ramp Print examples Input/Output Cutter photocell Online/Offline Transfer ribbon prior warning Zero point adjustment CF Card / USB Stick Load layout Change directory...
SPE series Function menu 7.1 Print settings After switching on the control unit, the display shows the following: Press key to access the function menu. Press key to select the menu. Speed: Indication of print speed in mm/s. Contrast: Indication of contrast in %.
Function menu SPE series 7.2 Label layout Press key to access the function menu. Press key as long as you arrive at the 'Label layout' menu. Press key to select the menu. Label: Indication of label length in mm. Gap: Indication of distance between two labels in mm (not for continuous labels).
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SPE series Function menu Press key to arrive at the next menu item. Label error length: In case an error occurs, indication after how many mm a message appears in the display. Value range: 1 mm … 999 mm. Synchronisation: On: If a label is missed on the liner an error message is displayed.
Function menu SPE series 7.3 Device settings Press key to access the function menu. Press key as long as you arrive at the 'Device settings' menu. Press key to select the menu. Field handling: Off: The complete print memory is deleted.
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SPE series Function menu Press key to arrive at the next menu item. Keyboard layout: Selection of region for the desired keyboard layout. The following possibilities are available: Germany, England, France, Greece, Spain, Sweden and US. Press key to arrive at the next menu item.
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Function menu SPE series Press key to arrive at the next menu item. Backfeed / Delay: Backfeed: The backfeed was optimised in the operating modes dispenser (optional), cutter (optional) and tear off. Now, when driving into the offset, the following label is 'pre-printed' if possible and therefore the backfeed of label is no necessary and time can be saved.
SPE series Function menu 7.4 Dispenser I/O In order to operate the print module in dispensing mode a print order has to be started and the print module has to be in 'waiting' mode. Press key to access the function menu.
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Function menu SPE series Additional parameters After selection of desired dispenser I/O operating mode, press key for dispenser I/O to select additional parameters. Photocell switch level: First value = Indication of current photocell level. Second value = Indication if a label (value = 1) or if no label (value = 0) was found.
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SPE series Function menu Press key to arrive at the next parameter. Save signal: On: The start signal for the next label can already be released during printing the current label. The signal is registered from the print module. The print module starts printing the next label immediately after finishing the current one.
Function menu SPE series 7.5 Remote console Press key to access the function menu. Press key as long as you arrive at the 'Remote console' menu. For more information please contact our sales department. 7.6 Interface Press key to access the function menu.
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SPE series Function menu Press key to arrive at the next menu item. SOH: Start of data transfer block Hex format 01 ETB: End of data transfer block Hex formal 17 Two different start / en signs can be set. The settings are normally SOH = 01 HEX and ETB = 17 HEX.
Press key as long as you arrive at the 'Emulation' menu. Press key to select the menu. Protocol: CVPL: Carl Valentin Programming Language ® ZPL: Zebra Programming Language ® Change between CVPL protocol and ZPL II protocol.
SPE series Function menu 7.8 Date & time Press key to access the function menu. Press key as long as you arrive at the 'Date/Time' menu. Press key to select the menu. Set date and time: The upper line of display shows the current date, the second line the current time.
Function menu SPE series 7.9 Service functions NOTICE! So that the distributor res. the print module manufacturer at the case of service can offer fast support, the print module is equipped with the Service functions menu. Necessary information such as set parameter can read directly at the print module (see chapter 7.10, on page 59).
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SPE series Function menu Press key to arrive at the next menu item. Motor Ramp: This function is often used for high printing speed as the tearing of transfer ribbon can be prevented. The higher the '++' value is set, the slower the feeding motor is accelerated.
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Function menu SPE series Press key to arrive at the next menu item. TRB = Transfer ribbon advance warning: Before the end of transfer ribbon, a signal is send by the control output. Warning diameter: Setting of transfer ribbon acvance warning diameter.
SPE series Function menu 7.10 Main menu After switching on the control unit, the display shows the following: The first line of main menu indicates used model type. The second line indicates current date and time. Press key for display the following: The second line of display indicates version number of firmware.
SPE series Options Options 8.1 Ribbon save The menu item ribbon save is only displayed if the print module recognizes the option by the ribbon save photocell when switching on the print module. Ribbon save = maximum utilisation of transfer ribbon The above example shows that the consumption of transfer ribbon is much lower when using the ribbon save option.
Options SPE series 8.3 Scanner Press key to access the function menu. Press key as long as you arrive at the 'Scanner' menu. Press key to select the menu. Mode: Mode 1 (data comparison) i.e. bar code date which was read by the scanner is compared with the printed data.
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SPE series Options Press key to arrive at the next menu item. Scanner offset: Indication of value at which the label is moved so the scanner can read data onto the label. Press key to arrive at the next menu item.
SPE series Memory Card Memory Card This front side of control unit is equipped with two memory card slots. By means of this memory card you can permanently save via interface graphics, text, label data or information from database. Insert memory card with contact side forwards to the slot that was...
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Memory Card SPE series Key assignment Press key to indicate the saved labels onto the memory card. Press key to enter the memory card menu. Press key to arrive at the next menu item. Press key to return to the previous menu item.
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SPE series Memory Card Loading file from Keys: memory card Press key to select the 'Load file' menu item. Select the file you want to load and confirm the selection with key The loaded label is now in the printer internal storage and after the loading procedure the display shows the main menu.
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Memory Card SPE series Changing Keys: directory/drive Press key to select the 'Change directory' menu item. The lower line of display shows the directory which is selected at the moment. Press key to change the directory in the upper line.
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SPE series Memory Card Copying Keys: memory card Press key to select the 'Copy' menu item. Press key to select the copy function. Drive A to A, A to B, B to A or B to B. Insert source and destination card and press key to confirm the selection.
SPE series Maintenance and cleaning 10 Maintenance and cleaning DANGER! Risk of death by electric shock! Disconnect the print module from power supply before performing any maintenance work. NOTICE! When cleaning the label printer, personal protective equipment such as safety goggles and gloves are recommended.
Maintenance and cleaning SPE series WARNING! Risk of fire by easily inflammable label soluble! When using label soluble, dust must be completely removed from the print module and cleaned. 10.1 General cleaning CAUTION! Abrasive cleaning agents can damage the print module! ...
SPE series Maintenance and cleaning 10.3 Cleaning the print roller A soiled print roll can lead to reduced print quality and can affect transport of material. CAUTION! Print roller can be damaged! Do not use sharp or hard objects to clean the print roller.
Maintenance and cleaning SPE series 10.4 Cleaning the printhead Printing can cause accumulation of dirt at printhead e.g. by colour particles of transfer ribbon, and therefore it is necessary to clean the printhead in regular periods depending on operating hours, environmental effects such as dust etc.
SPE series Maintenance and cleaning 10.5 Cleaning the label photocell CAUTION! Label photocell can be damaged! Do not use sharp or hard objects or solvents to clean the label photocell. The label photocell can become dirtied with paper dust and this can adversely affect label detection.
Maintenance and cleaning SPE series 10.6 Replacing the printhead (general) Figure 27 Head plate Plug connection signal Plug connection tension Printhead Focal line Guiding Knurled screw CAUTION! The printhead can be damaged by static electricity discharges and impacts! Set up print module on a grounded, conductive surface.
SPE series Maintenance and cleaning 10.7 Replacing FlatType printhead Figure 28 1. Remove labels and transfer ribbon from the print module. Removing the printhead 2. When printhead is closed, loosen the knurled screws (1). 3. Turn red lever (2) counter clockwise to lift up the printhead.
Maintenance and cleaning SPE series 10.8 Adjusting FlatType printhead Parallelism An important characteristic for a high quality print is the parallelism of the focal line of the thermal printhead to the pressure roll. Because of the fact that the position of focal line of the printhead depends on fluctuations caused by production, it is necessary to adjust the parallelism.
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SPE series Maintenance and cleaning Pressure Increasing the head contact pressure leads to an improvement of the print image density on the corresponding side and to a shifting of the ribbon feed path in the corresponding direction. CAUTION! Damage of printhead by unequal use! ...
Maintenance and cleaning SPE series 10.9 Replacing CornerType printhead Figure 29 Removing the 1. Remove labels and transfer ribbon from the print module. printhead 2. When printhead is closed, loosen the knurled screws (1). 3. Turn red lever (2) counter clockwise to lift up the printhead.
SPE series Maintenance and cleaning 10.10 Adjusting CornerType printhead Parallelism An important characteristic for a high quality print is the parallelism of the focal line of the thermal printhead to the pressure roll. Because of the fact that the position of focal line of the printhead depends on fluctuations caused by production, it is necessary to adjust the parallelism.
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Maintenance and cleaning SPE series Pressure Increasing the head contact pressure leads to an improvement of the print image density on the corresponding side and to a shifting of the ribbon feed path in the corresponding direction. CAUTION! Damage of printhead by unequal use! ...
SPE series Error correction 11 Error correction Line rises up completely or partly Move line down (increase Y over the upper edge of label. value). Check rotation and font. Line rises up completely or partly Move line up (reduce X value).
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Error correction SPE series Loss of data at serial interface Check baud rate. (RS-232). Check cable (module and PC). Received line number is invalid Check sent data. at RS-232 and Centronics. Check connection PC - module. Invalid length of received mask Check sent data.
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SPE series Error correction Printhead temperature is too Reduce contrast. high. Change printhead. Defective printhead sensing device. With cut an error occurred. Check label run. Paper jam. Check cutter run. Entered data do not correspond Check code data. to the characters allowed from the application identifier.
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Error correction SPE series Invalid length of the received Check data sent. command statement. Check connection PC - module. Memory card not found / not Insert memory card correctly. correctly inserted. Impossible to read memory card Check memory card, if (faulty).
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SPE series Error correction The selected file/directory Check name, select a different already exists. name. During copying procedure not Use a larger target card. enough memory space onto target drive available. Errors in update file of firmware. Start update file anew.
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Error correction SPE series The connected bar code Check the connection scanner signals a device error. scanner/module. Check scanner (dirty). Bad print quality. Increase contrast. Printhead completely soiled or Clean printhead or exchange (if defective. necessary). Print speed too high.
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SPE series Error correction Protocol error IGP. Check sent data. Printing creation was still active Reduce print speed. at print start. Use modules' output signal for synchronisation. Use bitmap fonts to reduce generating time. Both DPM position sensors Displace zero point sensor (start/end) are active.
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Error correction SPE series The scanner could not read the bar code within the set timeout time. Defective printhead. Check printhead. Wrinkles in transfer ribbon. Check transfer ribbon. Scanner wrong positioned. Position scanner correctly, Timeout time too short. corresponding to the set feeding.
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SPE series Error correction No original printhead is used. Check the used printhead. Contact your distributor. Wrong Tag type. Adapt data or use the correct Tad data do not match the Tag Tag type. type in the printer. RFID module is not activated.
SPE series Additional information 12 Additional information 12.1 Column printing With this print module several columns can be printed, i.e. the information of one column can be printed several times (depending on its width) on a label. Caused by this the use of the complete print width is possible and the generating time is enormously reduced.
Additional information SPE series 12.2 Password Example 1: The supervisor programs a Memory Card directly with the module. He stores 10 different labels. As well he adjusts the print parameters, like contrast, speed, etc. to the corresponding values. The user is only supposed to read the labels from memory card and to print them.
SPE series Additional information Define password In case no password is defined res. the password protection is not activated, all functions can be used. In the function menu you will find the menu item "Password", where the password can be entered and the password protection activated.
Additional information SPE series 12.3 Hotstart NOTICE! The data is saved onto CF card. Therefore the CF card is a condition for the Hotstart menu item. The function hotstart contains e.g. that in case of a power failure the currently loaded label can be further processed without any loss of data.
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SPE series Additional information Starting the print order In case at switching off the print module a print order was active, then a print start is released automatically and the required res. actual number of printed labels is refreshed. In case the print order was stopped at switching off the print module, it is again set to the stopped mode after switching on the print module anew.
Additional information SPE series 12.4 Backfeed/delay Backfeed operating In continuous dispensing mode (IO dynamic continuous, IO static modes continuous, IO photocell continuous) no optimised backfeed is possible. Because of the fact when changing the print order, then the current label in the offset sector is already printed from the old print order.
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SPE series Additional information No backfeed Peel off: After printing the label it is driven into the dispensing offset and there waited. When releasing a new start signal (IO dynamic) then the next label is immediately printed. Because of the fact that the label is already in the offset, the label is only printed from beginning of offset position, i.e.
Additional information SPE series 12.5 Transmission photocells Transmission photocell For this photocell type the transmitter is at the top res. the receiver at normal the bottom, i.e. the infra-red light is sent from the top. In this way the label detection is also from the top. This photocell type is used for standard adhesive labels with gap.
SPE series Additional information 12.6 Ultrasonic photocell (option) NOTICE! The printer may not be equipped with the option ribbon save. This photocell type is particularly suitable for the use of transparent labels on transparent backing paper. NOTICE! The ultrasonic photocell must be adjusted on the currently used label material.
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Additional information SPE series Sensitivity setting Slow setting: Press key and/or once. The red LED lights with each key press. Fast setting: Press key and/or permanently. The red LED flashes after 2 seconds. Light (L) / dark (D) Press key simultaneously for 6 seconds.
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