cectek Kingcobra Manual
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cectek Kingcobra Manual

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Summary of Contents for cectek Kingcobra

  • Page 2: Table Of Contents

    UNDERSTAND ALL MESSAGES IN THIS MANUAL COORDINATION OF THE VEHICLE IN THIS MANUAL IMPORTANT SAFETY MESSAGE LOCATION OF THE IMPORTANT LABELS WARNING FOR OPERATION VEHICLE INFORMATION VEHICLESPECIFICATIONS DimensionandDryMass Engine DriveTrain Chassis Electrical Capacity IDENTIFICATIONOFTHEVEHICLE Vehicle Identification Number (VIN) Location Engine Identification Number (EIN) Location LIQUIDS Refuel and Fuel Leve EngineandTransmissionOil...
  • Page 3 m. Fuel Meter n.Tachometer o. Hazard Warming Indicator / Engine Speed Limit Indictor (3)TRANSMISSIONGEARSHIFTKNOB (4)2WD/4WDSELECTIONKNOB(ONLYFOR4WD) (5)LEFTHANDLEBARCONTROLS a.HeadlightSwitch b. Hazard Warning Switch c. Direction Light Switch d. Horn Button e. Override Button f. Engine Start Button g. Parking Brake Lever h. Rear Brake Lever i.
  • Page 4 DRIVINGINREVERSE MAINTENANCE INSPECTIONANDMAINTENANCE TOOLKIT ELECTRICALHOUSING BATTERY SPARKPLUG THROTTLECABLEADJUSTMENT FUELLINES ENGINEOILANDFILTERCHANGE AIRCLEANER AIRCLEANERDRAINTUBES ENGINECOOLANTCHANGE GEAROILCHANGE TIRESFOROFFROAD TireThreadCondition TIRESFORONROAD TireThreadCondition Tire Pressure TIREREPLACEMENT FRONTANDREARWHEELFREEMOVE BRAKEPADS BRAKEFLUID FUSES LIGHTBULBREPLACEMENT HEADLIGHT BRAKE/TAILLIGHT TRAILER TOWING VEHICLE/TRAILERLOAD TROUBLESHOOTING PREPARTION FOR WINTER DRIVING TRANSPORTING CLEANING PROCEDURE AND STORAGE PROCEDURE PREPARATIONFORCLEANING WASHINGYOURVEHCILE INSPECTIONAFTERCLEANING...

  • Page 5: Understand All Messages In This Manual

    UNDERSTAND ALL MESSAGES IN THIS MANUAL Many important safety messages are printed in this manual and on the vehicle. Before operating the vehicle, realize all contents and special messages labeled with the ALERT symbol  and the words WARNING, CAUTION and NOTE which have special meanings. Fail to follow the contents and special messages when operating this vehicle can cause the SEVERE INJURY AND DEATH.

  • Page 6: Coordination Of The Vehicle In This Manual

    COORDINATION OF THE VEHICLE IN THIS MANUAL Front (FWD) RightHandSide Left Hand Side (RHS) (LHS) Rear (BACK) TopViewoftheVehicle...

  • Page 7: Important Safety Message

    IMPORTANT SAFETY MESSAGE THISVEHICLEISNOTATOYANDCANBEHAZARDOUSTOOPERATE:Themaneuver ofthisvehicleisdifferentformothertypesofvehiclesincludingmotorbikesandcars. Improper operation without taking proper precautions, a collision or rollover can occurquickly.Iftheriderdoesnotfollowtheinstructionsinthismanual,itcancause SEVEREINJURYORDEATH. Readthismanualcarefullybeforeoperatingthevehicle. This manual contains important safety information. Please read carefully and fully understand all of the contents in this manual before operating the vehicle. Always follow the instructions in this manual when operating the vehicle. Improper operation of this vehicle may cause SEVERE INJURY OR DEATH.
  • Page 8 All information and content in this manual are based on the latest product information available at the time of publication. Due to improvement, optimize, or changes, there may be discrepancies in this manual. CECTEK reserves the right to make change at any time without notice and without incurring any obligation.

  • Page 9: Location Of The Important Labels

    LOCATION OF THE IMPORTANT LABELS WARNINGANDSPECIFICATIONLABELSONTHEVEHICLE Carefully read all labels on the vehicle. If you could not exactly understand all of the labels, please consult with your local dealer. Those labels contain very important safety information andnotesforoperationofthevehicle. Those labels should be a permanent part of the vehicle and should be always clear for reading.
  • Page 12 Label1 Label4(for2WDonly) Label5(forOFFROADonly) Label2 Label5(forONROADonly) Label3 Label4(for4WDonly) Label6...

  • Page 13: Warning For Operation

    They should regularly practice the skills learned in course and the operating techniques in this owner’s manual. For more information about the training course, contact CECTEK authorized dealers. Always operate the vehicle at low speed until you are thoroughly familiar with the operationofthevehicle.
  • Page 14 Warning UNDER Operating this vehicle by children under age 16 can be hazardous. Operated by children under age 16 can result in their sever injury or death. Children under age 16 do not have the physical capability, skills, abilities, or judgment needed to operatethisvehiclesafely.
  • Page 15 Warning Operating this vehicle after consuming alcohol or drugs can be hazardous. Alcohol and drugs can 1.Seriously affect your judgment. 2.Cause you to react more slowly. 3.Affect your balance and perception. Operating this vehicle after consuming alcohol or drugs can result in an accident or death.
  • Page 16 Warning Operating this vehicle on paved surface, including sidewalk, paths, parking lots driveways, and streets can be hazardous. This vehicle tires are designed for off-road use only. DRIVING on paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out ofcontrol.
  • Page 17 Warning Operating this vehicle on public streets, roads, or highways without following the law and regulations can be hazardous. Always follow your local laws and regulations when you are DRIVING on the roads.
  • Page 18 Warning Operating this vehicle at excessive speeds can be hazardous. Speeding could increase the chances of losing control the vehicle, which can result in an accident. Always travel at a speed that is proper for the terrain, visibility and operating conditions, and your skills or experience.
  • Page 19 Warning Attempting wheelies, jumps, and other stunts can be hazardous. Never attempt stunts, such as wheelies or jumps.
  • Page 20 Warning Removing hands from the handlebars or feet from the footrest when operating the vehicle can be hazardous. Removing any hand or foot when operating the vehicle can reduce your ability to control the vehicle or lose your balance and fall off the ATV. If you remove a foot from the footrest, your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident.
  • Page 21 Warning Failure to operate this vehicle extremely carefully on excessively rough, slippery or loose terrain can be hazardous. Failure to operate this vehicle extremely carefully could cause loss of traction or vehicle control, which could result in an accident, including an overturn. Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain.
  • Page 22 Warning Failure to operate this vehicle extremely carefully on unfamiliar terrain can be hazardous. You may hit the hidden obstacles without enough time to react, It could cause severely injury or death. DRIVING slowly and extremely carefully when operating on unfamiliar terrain. Always be alert to changing terrain condition when operating this vehicle.

  • Page 23: Vehicle Information

    Synthetic paper filter with foam Startersystem Electric Luberication system Wet sump Drive Train Clutch N / A Transmission Automatic CVT With CECTEK Knob Transfer V-belt Gearshiftpattern,Transmission Automatic Transfer R-N-H-L (Hand operated) Automatic transmission ratio Continuously variable change (1.581-0.316) Transmission reduction ration, High 1.333 (36/27)

  • Page 24: Electrical

    These numbers are required for authorized CECTEK dealer to serve your warranty claim properly. If the vehicle identification number and engine identification number are removed, unidentified, or juggled, CECTEK may not be able to provide the warranty.

  • Page 25: Vehicle Identification Number (Vin) Location

    Vehicle Identification Number (VIN) Location The chassis serial number (1) is stamped on the upper-after chassis frame. Vehicle Identification Number (VIN) location Vehicle Identification Number...

  • Page 26: Engine Identification Number (Ein) Location

    Engine Identification Number (EIN) Location The engine serial number (2) is stamped on the upper-right of the engine crank case. Please write down the serial number here for your ease to refer. Engine Identification (EIN) location...

  • Page 27: Key

    CAUTION Never try to use other fuels. Using incorrect fuel could result in damage to vehicle, critical parts in the fuel system, and engine. CECTEK are not responsible to cover those damages under the Warranty.

  • Page 28: Refuel And Fuel Leve

    RefuelandFuelLevel FuelCap Fuel cap lock 2 Fuel cap unlock Open the fuel tank lock protector. Insert the key and turn the key counterclockwise to unlock the fuel tank cap. Turn the fuel tank cap counterclockwise to open the cap. To close the fuel tank cap, turn the fuel tank cap clockwise till it clicks. Turn the key clockwise and remove the key.

  • Page 29: EngineAndTransmissionOil

    Warning Fuel is flammable and explosive under certain status. Gasoline vapor can harm you health. Stop engine before refueling. Open the fuel tank cap slowly. Only fully open the cap after there is no whistling sound heard when you loosening the cap of fuel tank. Always keep open flame and sparks away from the area.

  • Page 30: Engine And Transmission Oil Level

    10° 30° 50° 70° 90° 110°F SAE 5W SAE 10W-30 SAE 10W-40 SAE 20W-40 SAE20W-50 -10° 0° 10° 20° 30° 40°c Recommended engine oil classification API Service SJ type or higher EngineandTransmissionOilLevel Warning Hot oil spilled on skin can result in injury. When the chamber is warm, the oil can be still hot.
  • Page 31 Dipstick Location: Right Hand Side (RHS) of the Engine Dipstick Put the vehicle on a level surface. Confirm the engine is cold and not running. Checktheoillevelsasbellows: a. Turn the dipstick counterclockwise, remove it and wipe it clean. b. Insert the dipstick back, turn the dip stick clockwise but do not tighten it. c.Removethedipstickagainandchecktheoillevel.

  • Page 32: FrontAndRearDifferentialGearOil

    NOTE:Requiring frequently engine coolant solution refilling could be the indication of leaks or engine problem. Consult to the authorized CECTEK dealer for detail. FrontandRearDifferentialGearOil Use a SAE 80W-90 hypoid gear oil on API classification GL-5 to fill the front differential.

  • Page 33: EngineCoolant

    EngineCoolant Only ethylene-glycol antifreeze with corrosion inhibitors coolant for internal combustion aluminum engines and aluminum radiator can be used in the coolant system of this vehicle. The water and antifreeze solution should be in the ratio of 50:50 (50% water, 50% antifreeze). Engine coolant is not only affecting the cooling efficiency but also the rust inhibiting performance.

  • Page 34: Engine Coolant Solution Level

    EngineCoolantSolutionLevel 1. Confirm the engine is cold and remove front access panel. 2. Put the vehicle on a level surface. 3. Remove the rubber cap of the reservoir. 4. Fill the engine coolant solution into the reservoir under the front access panel. 5.

  • Page 35: Brake Fluid

    Engine Coolant Maximum Level BrakeFluid Only DOT 3 brake fluid can be filled into the brake system. CAUTION Use brake fluid other than the DOT3 or mix different brake fluids for topping up could cause serious damage of your vehicle. BrakeFluidLevel 1.
  • Page 36 FootBrakeFluidFillingCap Turn counterclockwise to open Minimum brake fluid level HandBrakeFluidFillingCap Remove4screwstoopen Minimum brake fluid level...

  • Page 37: Battery

    Battery The battery on this vehicle is maintenance-free dry type. Do not try to remove the block cap of the battery. Use the wire brush to clean the post of the battery. Apply dielectric grease on post topreventoxidation. RemoveBattery Battery is under the seat. Alway disconnect the BLACK (-) cable first before RED (+) one. Remove the tightening strap then pull the battery out of the chassis.

  • Page 38: Break-In

    We strongly suggest that after the first 10-Hour break-in period or 30 days after purchase, which ever come first, your vehicle should be inspected by authorized CECTEK dealer. CECTEK dealer will provide you professional suggestion of enjoying the operation of the vehicle and answers for your questions about your vehicle.

  • Page 39: Control And Adjustment

    CONTROL AND ADJUSTMENT LOCATIONOFEQUIPMENTSANDPARTS NOTE: Some controls / instruments / equipments could be optional or different in certain countries...
  • Page 43 MAIN SWITCH INSTRUMENT PANEL TRANSMISSION GEAR SHIFT KNOB 2WD/ 4WD SELECTION KNOB (ONLY FOR GLADIATOR) LEFT HANDLEBAR RIGHT HANDLEBAR 12Volt ACCESSORY SOCKET FOOT BRAKE PEDAL RECOIL STARTER REAR BOX FRONT BOX...

  • Page 44: MainSwitch

    (1)MAINSWITCH ThemainswitchhasFive-position. “OFF”POSITION All electrical circuits are shut down and the engine can be stopped at this position. The key can be removed in this position. NOTE:After turn the main switch off, Idle Speed Control (ISC) valve installed on the throttle body will operate for 4 seconds.
  • Page 45 “SeatLock” Seathook Seathookretainer Tolocktheseat 1. Slide the seat hook (1) into the seat hook retainer (2). 2. Press down the back end of the seat in the seat latch. Warning Improper installation of seat can be hazardous. Loosen seat can cause lose of rider control. Make sure the seat is completely fitted securely.

  • Page 46: InstrumentPanel

    (2)INSTRUMENTPANEL ShiftPositionIndicator Direction Light Indicator Speedometer Odometer (ODO) / Trip Meter Clock High-beam Headlight Indicator 4WDIndicator Rear Differential Lock Indicator Both Differentital Lock Indicator Coolant Temperature Indicator EngineCheckWarning Oil Pressure Warning Indicator Fuel Meter Tachometer Hazard Warning Indicator / Engine Speed Limit Indicator...
  • Page 47 Button 1 2 Button 2 The Engine Check, Oil Pressure Warning, Coolant temperature indicator, Differential gear lockindicatorandgearpositionindicatorcomeonfortwoseconds,whentheignitionswitchis turned on. The tachometer indicator will rotate through all range. All LCD segment will display for few seconds. The Engine Check Warning indicator and Oil Pressure Warning indicator will keep on till the engine is started and running without faults.

  • Page 48: A.ShiftPositionIndicators

    a.ShiftPositionIndicators TheshiftpositionindicatorwillindicatetheTransmissionGearposition. L (blue): Indicate the Transmission is in “L” (LOW GEAR) position. H (blue): Indicate the Transmission is in “H” (HIGH GEAR) position. N (green): Indicate the Transmission is in “N” (NEUTRAL) position. R (red): Indicate the Transmission is in “R” (REVERSE gear) position. b.DirectionLightIndicator When the direction light indicator is blinking, it indicates that the direction light switch is activated and the direction lights are blinking.

  • Page 49: H. Rear Differential Lock Indicator

    If the Engine Management System (EMS) fails or detects any fault in the engine, the Engine Check Warning Indicator will come on during engine running. If the Engine Check Warning indicator comes on or blinks, stop the engine and contact authorized CECTEK dealer for inspection as soon as possible.

  • Page 50: Oil Pressure Warning Indicator

    If the Oil Pressure Warning indicator comes on when engine is running, it indicates the pressure of lubrication oil in the engine is below the limit. If the Engine Check Warning indicator comes on or blinks, stop the engine immediately and contact authorized CECTEK dealer for inspection.

  • Page 51: TransmissionGearShiftKnob

    (3)TRANSMISSIONGEARSHIFTKNOB This vehicle is equipped with an automatic transmission. Push and turn the gear shift knob to select the gear which you intend to tide. In certain special conditions, the knob may not be shifted easily, slightly moving the vehicle back or forward can help the knob shifting and gear engagementsmoothly. GEARSHIFTINGKNOB Reverse...

  • Page 52: 2Wd/4WdSelectionKnob(OnlyFor4Wd)

    Warning Operating the gear shift knob without applying the brake to stop the vehicle can be hazardous. Vehicle can move unexpectedly, if you operating the gear shifting knob without applying brake. Always apply the brake when you operate the gear shift knob for preventing the vehicle move unexpectedly.

  • Page 53: LeftHandlebarControls

    Warning Operating the selection knob during riding the vehicle could be hazardous. Only one hand on steering handle during DRIVING the vehicle can lose control. Turning the knob while vehicle ismovingcandamagethetransmission. Always fully stop the vehicle before turning the knob. (5)LEFTHANDLEBARCONTROLS Headlightswitch Hazardwarningswitch...

  • Page 54: A.HeadlightSwitch

    a.HeadlightSwitch Selector Foglightonlyposition Low beam headlight position High beam headlight position Use the headlight switch to select the high or low beam headlights. The high or low beam headlight function only can be activated when the main switch is on” FogLight”position.

  • Page 55: Override Button

    FogLightPosition When switching to this position the fog lights are illuminated. LowBeanHeadlightPosition When switching to this position the high and low beam headlights are illuminated. HighBeamHeadlightPosition When switching to this position the high beam headlights are illuminated. b.HazardWarningSwitch Use the Hazard Warning Switch to illuminate all direction light for warn other vehicle when the vehicle is stationary or temporarily block traffic.

  • Page 56: Engine Start Button

    NOTE: For safety, pressing the override button when you are pressing the throttle lever will stop the engine. Warning Driving the vehicle fast when the vehicle in reverse or front differential lock modes can be hazardous. You may lose the control of the vehicle when you drive in reverse or front differential lock modesathighspeed.

  • Page 57: Parking Brake Lever

    g.ParkingBrakeLever Applying the parking brake lever can provide more force on rear brake to prevent the moving of the vehicle during parking. To apply the brake, pull the parking brake lever out to left side of the vehicle. To release the brake, pull the parking brake lever back and spring force will pull the level back to fully release position.

  • Page 58: Rear Brake Lever

    h.RearBrakeLever Brakelever To apply brakes Pulling the rear brake lever toward the grip will activate the rear brake. i.ParkingBrakeLock Pulling the rear brake lever and lock it by parking brake lock can prevent the vehicle from moving during parking. Pulling the rear brake lever again can release the parking brake lock. Be sure to release all parking brake before operating the vehicle.

  • Page 59: RightHandlebarControls

    (6)RIGHTHANDLEBARCONTROLS RIGHTHANDLEBAR CONTROLS Enginestopswitch Differentiallockswitch Throttlelever Throttle cable tension adjustor Front brake lever Throttlelimiter a.EngineStopSwitch “ “STOP”POSITION All ignition circuits are off and the engine cannot be started. “ “RUN”POSITION All ignition circuits are on and the engine can be started.

  • Page 60: B. Differential Lock Switch

    b.DifferentialLockSwitch The Differential Lock function only can be activated when the vehicle is fully stopped and the brake is applied. You must follow the below operation process to activate the differential lock function: 1. Always stop the vehicle and apply the brake. 2.
  • Page 61 DIFFERENTIALLOCKSWITCH(KINGCOBRAONLY) Both differential lock (FDS II) Rear differential lock (FDS I) Normal RearDifferentialLock(FDSI) Whentheenginepowerisdelivertorearwheels,normallytheleftandrightrearwheelscan rotate at different speed. Select the Rear Differential Lock, the left and right rear wheels will always rotate in same direction and speed. Use the rear differential lock function to increase the traction of rear wheels for getting out form stuck.
  • Page 62 PowerDeliveryOptionsKINGCOBRAixdtype Only deliver the engine power to rear wheels.This position is used for normal DRIVING on dry or hard land. 2WDDIFF. 2WDandRearDifferentialLock 2WD and Rear Differential Lock functions are activated. The engine power is delivered to rear wheels. Left and right rear wheels rotate at same directionandsamespeeds.
  • Page 63 PowerDeliveryOptionsKINGCOBRAixtype 2WDandRearGearBox 2WD and Rear Differential Lock functions are activated. The engine power is delivered to rear wheels. Left and right rear wheels rotate at same directionandsamespeeds. 2WDLOCKED 4WDandRearGearBox (OnlyApplicableon4WD) Deliver the engine power to both front and rear wheels.The frontleftandrightwheelscanrotateat differentspeeds.Therearleftandrightwheelsrotate...
  • Page 64 Warning Always completely stop before shifting. Shifting the button when the vehicle is moving that can be hazardous. Warning Operatingthevehicleathighspeedindifferential lock mode can be hazardous. When Both Different lock mode is activated, the vehicle could be harder to steer. Accident could be caused by such lower maneuverability.

  • Page 65: Throttle Cable Tension Adjuster

    d.ThrottleCableTensionAdjuster Turn the nut to adjust the tension of throttle cable. The detail of adjustment is stated in the Chapter: Maintenance Information. e.FrontBrakeLever Apply the front brake Pull the brake lever backward to apply the front brake. f.ThrottleLimiter Release the lock nut and turn the throttle limiter screw to restrict the engine maximum power by limiting the max throttle lever travel.

  • Page 66: 12VoltAccessorySocket

    Using the accessory over the total capacity of vehicle alternator may damage the vehicle and battery. Turn off the headlights when using the accessory shock. Not to flood the accessory socket when you wash the vehicle. When done use the accessory,completelycoverthesocketcap. Consult with authorized CECTEK dealer before using the accessory.

  • Page 67: FootBrakePedal

    (8)FOOTBRAKEPEDAL Foot brake pedal Press down the foot brake pedal will apply the both front and rear brakes. Braking effect is proportional to the force applied on the pedal and the status of terrain surface. NOTE: Applying the brake will have effects on the wheels through drive train. If the main brake system fail, the rear brake can be activated by the Parking Brake Lever.

  • Page 68: RearBox

    ATV and hurt the people. Always follow the procedure of operating recoil starter. If you feel hard to dry crank the engine, stop operating the recoil starter and contact authorized CECTEK dealers. Never press the throttle lever when you operate the recoil starter.

  • Page 69: FrontBox

    (11)FRONTBOX Front storage chamber Latches Storage for the small or light articles such as owner’s manual, rain gear Press down the latches under the front box penal and lift it. The maximum total weight of goods should not be over 2 kg. Warning Carrying fuel in the box can be hazardous.

  • Page 70: Pre-Operating Check

    Start the engine and drive forward slowly and apply the brakes individually to test the efficiency of brake. Check 2WD/4WD (only applicable to Gladiator) selection function. Check differential lock function. Correct any problem during the pre-operation check. If you find any problem, stop the operation and contact CECTEK authorized dealer immediately.

  • Page 71: Operating Your Atv

    OPERATING YOUR ATV Warning Indicates a potentially hazardous situation that could result in serious injury or death. YOUHAVETOREMEMBERBEFOREOPERATION Always keep your feet firmly on the footrest. Putting your feet on the footrest board areas can help you to apply the rear break operation and weight shifting properly. Apply the rear brake and shift the shift lever to “N”...

  • Page 72: InspectionBeforeDriving

    Always keep safe distance to other vehicle, people, obstacles when you ride. Make sure that the path is free of obstacles and other riders. The tires of “KINGCOBRA” is designed for off-road use only, and handling maneuvers of CECTEK setting may be different when you are operating “KINGCOBRA” on the pavement.
  • Page 73 Never modify this vehicle through improper installation or use of accessories. All parts and accessories installed on this vehicle should be genuine CECTEK or equivalent components designed for use on this vehicle and should be installed according to instructions. If you have questions, consult...

  • Page 74: WhatToWear

    Warning Checking maintenance items when the engine is running can be hazardous. Moving parts can catch clothing or parts of the body, and cause an injury Turn off the engine when performing maintenance checks. WHATTOWEAR Warning Operating this ATV without wearing complete protection can be hazardous. Always wear the appropriate protective clothing and gears, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants.
  • Page 75 A helmet is the most important piece of gear you should wear. A helmet can help prevent a serious head injury or death in an accident. Your helmet should fit properly. Full-face helmets help protect your face as well as your head. You should wear eye protection when you ride.

  • Page 76: StartingTheEngine

    That could cause the start motor and wiring harness overheat. If the engine can not start after several tries, check the fuel supply and ignition system first. If you still can not start the engine successfully, contact CECTEK authorized dealers. Warning Running the engine in closed space without proper ventilation can be hazardous.

  • Page 77: Braking

    BRAKING Tostopthevehicle,followstepsbelow. 1. Release the throttle first. 2. Apply the front and rear brakes evenly at the same time Warning Applying brake while turning the vehicle can be hazardous. Applying brake when turning could cause the vehicle to slide or roll over. Before you begin to turn, apply the brake to slow down.

  • Page 78: Turning

    TURNING Warning Turning the vehicle improperly can be hazardous. Turning the vehicle improperly could cause a collision or overturn. Always follow proper procedures for turning as described below. Practice turning at low speed before attempting to turn at higher speed. Do not turn at speed too high for your skills or experience.

  • Page 79: SkiddingOrSliding

    When the differential lock function is activated, this vehicle has a solid rear axle. Both rear wheels always turn at the same speed. For turning of the vehicle, the outside rear wheel must travel a greater distance than the inside rear wheel. Therefore, unless the inside rear wheel of the turn is allowed to slip or lose some traction, the vehicle will resist turning.
  • Page 80 With practice you may be able to overcome skidding or sliding by using the techniques. Ifthefrontwheelsskids. Reducing the throttle opening and leaning your body weight over the front wheels will do some help. Iftherearwheelsskids. Moving your body weight to away from the skid slightly. Applying the brakes or accelerating is not recommended until you have corrected the slide.

  • Page 81: OperationOnHills

    Warning Operating this vehicle at excessive speeds can be hazardous. DRIVING at excessive speeds increases your chances of losing control of the vehicle, which can result in an accident. Always go at a speed that is proper for the terrain, visibility and operating conditions, your skills and experience.

  • Page 82: Climbing The Hill

    ClimbingtheHill Warning Climbing hills improperly can be hazardous. Climbing hills improperly could cause loss of control or overturn. Always follow proper procedures for climbing hills as described below. Always check the terrain carefully before driving on any hill. Never climb hills with slippery or loose surfaces. Always Shifting your weight forward.
  • Page 83 WARNING(ONLYFORKINGCOBRA) Braking on hill when the vehicle in 4WD mode can be hazardous. When the vehicle in 4WD, applying either the front or the rear brake alone will actually brake all four wheels. Therefore, applying any brakes will result in braking force being applied to downhill wheels.

  • Page 84: DescendingAHill

    If you are unable to continue climbing up the hill, find enough space to turn around safely, follow the steps below. 1. Turn around on the hill before you lose forward speed. Lean your body weight uphill while turn on the side of the hill. 2.

  • Page 85: TraversingASlope

    WARNING(ONLYFORKINGCOBRA) Braking on hill when the vehicle in 4WD mode can be hazardous. When the vehicle in 4WD, applying either the front or the rear brake alone will actually brake all four wheels. Therefore, applying any brakes will result in braking force being applied to downhill wheels.

  • Page 86: DrivingOverObstacles

    Totraverseaslope,youmustfollowbelowsteps: 1. Always Lean your body uphill. 2. Balance the vehicle uphill by adjusting your steering bar slightly uphill. DRIVINGOVEROBSTACLES Warning Improperly operating this vehicle over obstacles can be hazardous. Improperly operating the vehicle over obstacles could cause of loss of control or collision.

  • Page 87: DrivingThroughWater

    Ifyoumusttocrossanobstacle,followthebelowprocedure. 1. When the obstacle in front of you, approach at walking speed. 2. Rise up slightly on the footrest. 3. Pull up the handlebars and apply a little throttle. 4. Lean your body weight forward and release the throttle after the front wheels have cleared the obstacle.
  • Page 88 Warning Operating this vehicle in water, sand or mud may causes rapid brake wear. Excessive brake wear can cause the brakes to be less effective. After driving this vehicle in these conditions, bring it to your dealer to have the brakes inspectedandcleaned.

  • Page 89: DrivingInColdWeather

    After warm up the engine, inspect the ATV, drive the ATV slowly not over the walking speed for certain distance, and confirm the brake efficiency. If you found any problem during above inspection, do not drive this vehicle and contact CECTEK authorized dealer. CAUTION Using engine power to free up frozen parts can damagethevehicle.

  • Page 90: DressingForColdWeatherDriving

    DressingforColdWeatherDriving Warning Operating the vehicle in cold weather without proper dressing can be hazardous. Continued exposure to cold temperatures can cause the hypothermia. Hypothermia is a condition when your body inner temperature drops low enough. That condition could result in serious injury or death. Always dress for the worst weather conditions you might encounter.

  • Page 91: Driving On Snow, Ice, Or Any Slippery Surface

    Practice your driving skills for incidentally driving on snow, ice, or slippery surface under the training of proper driving skill training course. You could find the training school information through your local transport authorities or contacting CECTEK authorized dealer. Always wear protection and gears when driving this vehicle. Always be prepared for...

  • Page 92: DrivingInReverse

    DRIVINGINREVERSE Warning I m p r o p e r l y  d r i v i n g  t h i s vehicle in reverse can be hazardous. I m p r o p e r l y  d r i v i n g  t h i s vehicle in reverse could cause of you hit an obstacle or person behind you ,...

  • Page 93: Maintenance

    MAINTENANCE INSPECTIONANDMAINTENANCE The maintenance is very important to your vehicle. Follow the guidelines in this section. Periodic inspection, adjustment and lubrication will keep this vehicle in safety and most efficient condition possible. The interval between periodic service in miles (kilometers) and months are show. MAINTENANCECHART EVERY FIRST...
  • Page 94 MAINTENANCECHART EVERY FIRST I: Clean, Inspect, Verify, Adjust, INSPECTION Lubricate, Replace if necessary 100hrsor 200hrsor 10hrsor SHOULD BE 25hrsor 50hrsor C: Clean 1year 2year 30days DONE BY 750km 1500km 3000km 6000km or 300km (185 L: Lubricate (470m.) (930m.) (470m.) (3730m.) R: Replace DRIVETRAIN Front (Gladiator only) / rear propeller...

  • Page 95: ToolKit

    These conditions will cause the vehicle to wear more quickly. If you drive this vehicle under above condition, maintain your vehicle more often than the schedule in the chart. Contact CECTEK dealer if you have any questions regarding maintenance. Warning Replace genuine CECTEK parts by the poor quality parts can damage your vehicle.

  • Page 96: ElectricalHousing

    ELECTRICALHOUSING Fan relay, fuel pump relay (20A each, no specify for sockets) Main power relay (30A) Starterrelay Head light relay Hi/Lo, other lights* relay (20A each, no specify for sockets) Fuse box Flasher *Other lights include tail light and license light...

  • Page 97: Battery

    The battery is located under the seat. It is a maintenance-free type battery. If the battery seems to have discharged, contact with CECTEK dealer. The standard charging rate is 1.8A x 5 to 10 hrs and maximum charging rate is 18A x 0.5hr.

  • Page 98: SparkPlug

    Periodically remove and inspect the spark plug because heat and deposits will cause the spark plug to slowly break down and erode. Contact with your CECTEK dealer if your plug insulator is notalightcolor.

  • Page 99: ThrottleCableAdjustment

    Spark plug gap SPARKPLUGGAPSPECIFICATION 0.6~0.7 mm (0.024~0028 in ) Use a thickness gauge to check the gap and adjust the gap to 0.7~0.8 mm (0.028~0.032 in). THROTTLECABLEADJUSTMENT Adjust nut Throttle level play (3~5mm) (0.12~0.2 in) Adjusttheengineidlingspeedbeforeadjustingthethrottleleverfreeplay 1. Losses the locknut. 2.

  • Page 100: FuelLines

    Warning Operating this vehicle with improperly throttle cable play can be hazardous. Improper throttle play could result engine speed to rise suddenly when operate the handlebars and lead to loss of the control. Adjust the throttle cable play before driving . The engine idle speed should not rise due to handlebar movement.

  • Page 101: EngineOilAndFilterChange

    ENGINE OIL AND FILTER CHANGE The engine oil and filter must be changed according to the maintenance schedule. The engine oil must be warmed-up before drain it out form the engine. Follow the below procedure to change the oil and oil filter: 1.

  • Page 102: AirCleaner

    Oil filter opening face down 1. Replace the oil filter and the o-ring on the cap. The opening side of oil filter must down to the engine. 2. Smear engine oil around the o-ring of the cap. 3. Screw the cap by hand until the o-ring contacts the mounting surface (you will feel small resistance).
  • Page 103 Warning Operating the engine without the air cleaner can be hazardous. Severe engine damage can also occur if dirt enters the engine due to running the engine without the air cleaner element. The flame of back fire from throttle body may spit without thestopofaircleanerelement.
  • Page 104 Air box cover clamps 1. Remove the air box cover clamps and use the air gun to blow the dust out from the air cleaner element carefully. NOTE:Always apply the air pressure on the net side of air cleaner element. 2.

  • Page 105: AirCleanerDrainTubes

    AIRCLEANERDRAINTUBES Air cleaner drain tubes Periodically inspect the drain tubes if any gasoline or oil has accumulated. If the tubes have any gasoline or oil, remove the clip and drain tube caps, drain the gasoline or oil into a suitable container,andreplacethecaps. Warning Improperly dispose of the drained oil or gasoline can be hazardous.
  • Page 106 Coolantreservoir Maximum level Minimum level (Add) 1. Check the engine coolant level. The engine coolant liquid should be between “MIN and “MAX” level lines on the engine coolant reservoir. Cooling system must be filled with water and antifreeze solution (50% water, 50% antifreeze). 2.

  • Page 107: GearOilChange

    GEAROILCHANGE Inspect and change the gear oil at the scheduled time. Follow the procedure to change the front andreardifferentialgearoil. 1. Park the vehicle on level ground. Drain plug 1. Remove the drain plug to drain the oil in to a suitable container. 2.

  • Page 108: TiresForOffRoad

    Warning New and used oil can be hazardous. Continuous contact with used oil may irritate skin or cause skin cancer disease. To avoid your exposure to used oil, wear a long-sleeve shirt and gloves when changing oil. Always wash hands after changing oil. Launder any clothes or rags if wet with oil. Avoid children and pets access or reach the oil.

  • Page 109: TireThreadCondition

    TireThreadCondition 4.0mm 1. Minimum thread height: 4.0mm (0.16in) Warning Using the worn tires can be hazardous. That could decrease the traction of the vehicle and increase the risk of having an accident. Replace the tires if the depth on the thread is less than 4.0 mm (0.16 in). TIRESFORONROAD Warning Driving with improperly tires or tire pressure can be hazardous.

  • Page 110: TireThreadCondition

    TireThreadCondition 1.6mm 1. Minimum thread depth: 1.6 mm (0.06 in) TirePressure Use a gauge to check the air pressure in each tire before each driving . The tire pressures affect handling, steering response, traction, tire life and rider comfortable. The tire pressure should be measured or adjusted when the tire are cold, or misleading measurements and result.

  • Page 111: TireReplacement

    To prevent damage of the tire bead or wheel rims, using the proper tools when you repair or replace tires. Have this work done by your CECTEK dealer or qualified tire repair station. Warning Incorrect installation of the tires can be hazardous.

  • Page 112: BrakePads

    To inspect the brake pads, apply the brake and inspect the wear indicator grooves. If the pads are worn down to the grooved wear limit line. Contact with “CECTEK” dealer to replace the brake pads as a set.

  • Page 113: BrakeFluid

    BRAKEFLUID Hand brake fluid minimum level Foot brake fluid minimum level If the brake fluid is out of the service specification that may let air enter the brake system and cause the brakes to be ineffective. Before driving, inspect the brake fluid is above the minimum levelmarkandapplyitifnecessary.

  • Page 114: Fuses

    Warning Using improperly brake fluid can be hazardous. Refill with except DOT3, mixing or used fluids, those can damage the brake system and leadtoanaccident. Warning Failure to keep the brake fluid reservoir above the limit can be hazardous. A low brake fluid level may indicate worn brake pads or brake system leakage. If the brake fluid level is low, be sure to inspect the brake pads and the brake system leakage.

  • Page 115: LightBulbReplacement

    If you could not exactly confirm the specification of fuse, contact CECTEK dealers. If the fuse is blown, turn off the main switch and install a new fuse that specified amperage. Turn on the switch to check. If the fuse immediately blows again, contact with a CECTEK dealer.

  • Page 116: Brake/Taillight

    BRAKE/TAILLIGHT brake / taillight module Replacethebrake/taillightbulbasbelow: 1. Turn the bulb seat counterclockwise. 2. Pull the bulb seat out from the light module. 3. Replace the bulb. 4. Install the bulb seat back and turn it clockwise.

  • Page 117: Trailer Towing

    TRAILER TOWING Using this vehicle to tow a light trailer with an optional trailer hitch. You should observe the requirements and recommendation as below. 1. Towing a trailer during the break-in period can damage your vehicle. Never tow a trail during the first 10 hours when you ride this vehicle.
  • Page 118 Warning Overloading your trailer can be hazardous. The overloaded trailer can cause a loss of vehicle control. Never over load the trailer. Warning Improper distribution of cargo or moving cargo in the trailer can be hazardous. Improper distribution of cargo or moving cargo in the trailer can cause a loss of vehicle control.

  • Page 119: Troubleshooting

    Refer to “Engine rotates, but fails to start” section. plug.. 2. Fuel level too low Refer to “Engine rotates, but fails to start” section. Contact your CECTEK dealer for checking the coolant 3.Engineoverheat system or possible reasons. Checktheairintake. 4. Air filter/ box plugged or Check the air filter and clean it.
  • Page 120 SYMPTOM Engine back fire POSSIBLE REASON TROUBLE SHOOT 1.Exhaust system leakage Contact your CECTEK dealer 2. Engine is running too hot. Refer to “Engine lacks acceleration or power” section. 3.IgnitionorEMSsystem Contact your CECTEK dealer. fail SYMPTOM Engine misfire POSSIBLE REASON TROUBLE SHOOT Clean/ verify spark plug function and specification.

  • Page 121: Prepartion For Winter Driving

    PREPARTION FOR WINTER DRIVING Dirt and dust oil will affect good oil performance, especially when the weather is cold. Change the right oil for cold weather before using your vehicle in cold weather. Refer to the FUEL, OIL AND ENGINE COOLANT RECOMMENANDATION section to select the right oil for different weather.

  • Page 122: PreparationForCleaning

    PREPARATIONFORCLEANING 1. Block off the end of the exhaust pipe to prevent water entry. A plastic bag, cloth rag may be used to prevent water from entering the engine. 2. Make sure the spark plug and all filler caps are properly installed. CAUTION Excessive water pressure can damage your vehicle.

  • Page 123: InspectionAfterCleaning

    INSPECTIONAFTERCLEANING Remove the rags or wrapping from the exhaust pipe. Inspect all drain which water may collect in them. Lubricate following the GENERAL LUBRICATION section. Warning Operation with wet brakes can be hazardous. Wet brakes may have reduced stopping ability, increasing the chance of an accident. Test the brakes at slow speed after washing vehicle.

  • Page 124: Engine

    Engine Remove the spark plug and pour about one tablespoon of motor oil into the spark plug hole and reinstall the spark plug. Ground the spark plug wire and turn on the engine for several times to coatthecylinderwallwithoil Battery Remove the battery from the vehicle. Store it in a dry place and recharge it once a month. The good temperature for store is less than 0°C(30°F) or more than 30°C(90°F).

  • Page 125: Warranty

    WARRANTY Please contact CECTEK authorized dealers for detail.

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