lamber M115 Instruction Manual

lamber M115 Instruction Manual

With pull-through rack

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DISHWASHERS
WITH PULL-THROUGH RACK
M115
INSTRUCTIONS
MANUAL
R06/2012

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Summary of Contents for lamber M115

  • Page 1 DISHWASHERS WITH PULL-THROUGH RACK M115 INSTRUCTIONS MANUAL R06/2012...
  • Page 3: Declaration Of Conformity

    DECLARATION OF CONFORMITY The following : LAMBER snc di Affaba F. e C. – Via Italia 6 – 26855 Lodi Vecchio (LO) ITALY Declare under our responsibility that: Apparatus: DISHWASHER WITH PULL THROUGH RACK Trademark: LAMBER Manufacturer : LAMBER mod. M115 / M115-AS matr……………..
  • Page 4 The directive mentioned above, to which make reference for further details, provides for punitive actions in case of illegal disposal of such waste. LAMBER, manufacturer of this equipment, is enrolled in the Italian WEEE Register – the Register of Producers of Electrical and Electronic Equipment- from the 18...
  • Page 5 M O D E L M O D E L M115 M115 left-right right-left WASHING RINSING...
  • Page 6: Technical Specifications

    TECHNICAL DATA AND DESCRIPTION The table reported at page 5 shows the basic models of conveyor dishwashers and identifies the single washing areas to which additional modules can be added to improve their performance. ACCESSORIES COLD PRE-WASHING STEAM CONDENSER - CVM DRYING –...
  • Page 7 DESCRIPTION CHARACTERISTICS * Body and tank in stainless steel construction 18/10 AISI 304, * Tunnel composition: - 1 Wash - wash arms : 3 upper + 2 lower - 1 Rinse - rinse arms : 1 upper + 1 lower * Completely automatic, * Upper and lower fixed washing ( 55÷60 °C ) * Upper and lower fixed rinsing ( 85-90 °C )
  • Page 8: Table Of Contents

    1 – INSTRUCTIONS FOR THE USER page First section - For the user – Operation before washing page Switch-on and use of the dishwashing machine mod. M115 page Washing of dishes – During washing operations page After washing operations...
  • Page 9: General Norms

    INSTRUCTIONS MANUAL DISHWASHING MACHINE M115 The automatic-rack conveyor dishwashing machines of the M115 series are designed to wash any kinds of dishes . The modular system and the various optionals available allow the make-up of dishwashing machines with the most appropriate features in order to meet your production,space saving and energy-saving requirements.
  • Page 10: Introduction And Safety Norms

    INTRODUCTION AND SAFETY NORMS INTRODUCTION This equipment is destined only to the use it has been conceived for: tableware washing such as dishes, glasses, cups, cutlery, trays, etc. Using it to wash machine components or objects whose dimensions are superior to the machine working passage is improper and therefore dangerous.
  • Page 11 GENERAL SAFETY REGULATIONS THIS SAFETY CODE HAS BEEN COMPILED IN YOUR INTEREST. Strict adherence to these rules will reduce the risks of injury both to yourself and to others; Personnel working with this machine must adhere strictly to all statutory safety regulations as well as the specific rules listed below.
  • Page 12: Unpacking And Delivery Checks

    UNPACKING AND DELIVERY CHECKS When the case with the machine has been received, unpack it as follows: Remove the upper cover and the wooden case side walls, take care not to damage the machine, Remove possible accessories boxes, Remove the protecting cellophane, Make sure that the machine has not been damaged during transport, Make sure that all covers and panels have been correctly fixed and that no loosen part is present,...
  • Page 13: Instructions For The User

    INSTRUCTIONS FOR THE USER...
  • Page 14: First Section - For The User - Operation Before Washing

    M115 First Section - FOR THE USER OPERATION BEFORE WORKING EFORE STARTING THE WORKING OPERATION BE SURE THAT the wall-mounted on/off switch is switched on; the water and steam* cocks are open; water and steam (*) are present in the system;...
  • Page 15 DESCALING When hard water is used you can find, inside the machine and also on objects, calcareous sediments which must be removed both for hygienic and operating reasons by a descaling operation. Operating process and frequency of this intervention are suggested by your cleansing agent supplier who has suitable products, generally containing phosphoric acid.
  • Page 16: Switch-On And Use Of The Dishwashing Machine Mod. M115

    SWITCH-ON AND USE OF THE DISHWASHING MACHINE MOD. M115 EFORE STARTING THE WORKING OPERATIONS MAKE SURE THAT - the cock is open and the water doesn’t lack, - the filters are in their housings; - rinse aid and washing detergent pumps’...
  • Page 17 switch off completely the machine, press the switch "P" into position "Off" and turn the wall switch in position OFF. If lamp M lights on, that indicates possible anomalies at the motors. The red mushroom-shaped emergency pushbutton "P" has to be used in case of anomaly.
  • Page 18: Washing Of Dishes - During Washing Operations

    In this case, immediately rinse them with WASHING OF DISHES plenty of water. Fisrt of all, remove any food residues 5) When the machine is working, do not and any oily masses . open the inspection doors too quickly. Knives , forks and spoons should be 6) In case the conveyor belt is stopped by previously softened;...
  • Page 19 BASKETS PP12/18 CVA (option) TAKE CARE ! BASKETS WITH DISHES OR TRAYS MUST BE PUT INTO THE WASHING TUNNEL AS SHOWN IN THE PICTURE. M115 cestelli-m115-GB/cdr...
  • Page 20: After Washing Operations

    machines with steam AFTER WASHING OPERATIONS condensation only, remove steam aspiration filter (fig.5) end PRECAUTION CLEANING clean it. INSTRUCTIONS 1 – high temperatures can be reached inside the machine (90°C). Affter power supply has been removed, wait until the machine has reached the room temperature, before working on never leave tools, parts or other loose material on or in the machine;...
  • Page 21: Helpful Suggestions - Achievements

    Machine prolonged stop ACHIEVEMENTS In case the machine is not used for some Any deficiency in the washing process is weeks it is advisable to carry out an apparent when dirty residuals are visible. accurate cleaning of all components inside Any halos might be caused by an to avoid the formation of unpleasant insufficuent rinsing: in this case, check that...
  • Page 22 This way all washing operations are stopped preventing dangerous jets of hot water from spurting out. ELEMENTS PROTECTION Operation is restored only when the door are closed again and the start button “H” Each element is protected against short pressed. circuit by automatic breakers.
  • Page 23: Washing Flow Control System

    WASHING FLOW CONTROL SYSTEM pos. “1” pos. “2” Highest power (position 1) Lowest power (position 2) The flow control system is a device that allows You to act on the intensity of the washing power. This can be useful by washing glasses, when it is necessary to reduce the washing jet power.
  • Page 24: Useful Hints Of Stainless Steel Maintenance

    USEFUL HINTS OF STAINLESS STEEL MAINTENANCE Stainless steel is so called because it is not affected by oxidation,this is due to a thin molecular layer of oxide on the surface which protects againts further oxidation. There are, howevwr, substances which can modify or destroy this layer,giving rise to corrosion:besides preventing the protective film of oxide from reforming,these substances corrode the stainless steel itself and can cause irreparable damage.
  • Page 25: Instructions For The Installer

    INSTRUCTIONS FOR THE INSTALLER The following instructions are addressed to a qualified personnel, the only one authorised to carry-out checks and repair, if any. The Manufacturer declines any responsibility in the case of interventions made by a non qualified personnel.
  • Page 27: Second Section - For The Installer - Disposal

    M115 Second Section - FOR THE INSTALLER The following instructions are addressed to qualified personnel who is the only one authorized to carry out the inspections and the necessary repairs. The machine should be installed in “Normal” environment, that is to say, indoors, free of dust, explosion-proof and adequately lit and well aired.
  • Page 28 For the electrical connection of these dosing pumps join the auxiliary contacts of the contactors MT5 (detergent pump) and MT4 (rinse aid pump) into the lower electric box (standard M115 model) or the blue terminals into the upper electric box (M115 with drying tunnel), marked by special tags.
  • Page 29: Positioning - Electrical Connection

    For a correct selection of the cable rated POSITIONING cross-section refer to the data reported on the product data plate. During installation, carry out a good levelling The cable cross-section shall not be of the machine in order to make it correctly inferior to the one indicated in the work (doors, basket forward feeding).
  • Page 30: Water Connections

    N.B.: Each machine is equipped with a WATER CONNECTIONS pressure reducer near the water inlet valves. Carefully comply with any national or In order to obtain an optimum rinse it is regional regulations in force. necessary to adjust it from 0,6 to 1 bar according to inlet water pressure and Hot water supply temperature.
  • Page 31: Water Draining - Steam Feeding

    is necessary to use gate and gas on/off WATER DRAINING valves (see draw 2 and 3). Reachable from the machine front side This type of feeding should be supplied at after opening the front panel (to do this a pressure ranging from 1 bar (100°C) to turn the two front screws out);...
  • Page 32: Steam Exhaust - Vapours Suction - Testing - Working Temperatures

    VAPOURS SUCTION WORKING TEMPERATURES For machines equipped with splashguard Check that the thermostats are set with collar or normal collar, carry out the according following working necessary connection as showed in fig. 4. temperatures. WASHING The tank thermostat (CT3), also placed near the wash tank, will be set according to the following temperature: Washing water: 55÷60°C.
  • Page 33: Torque Limiter

    TORQUE LIMITER The limiter has already been described at paragraph “SAFETY DEVICES”. It is located in connection with the drawbar and it is calibrated during testing by the manufacturer. In case it is necessary to calibrate it again, proceed as follows: 1.
  • Page 34: Steam Condenser - Autotimer

    STEAM CONDENSER WASHING AUTOTIMER As regards the machines provided with “vapour Thanks to the AUTOTIMER device it is condensing” device, pay attention to the possible reduce water power following: consumption when the machine is not used. As default the function ‘Autotimer’ is disabled. The adjustment of the device is carried out by It’s possible to program the times of stop of means of the regulator valve (COCK “V”)
  • Page 35: Possible Drawbacks - Causes - Remedies

    A LIST OF DRAWBACKS POSSIBLY OCCURRING WITH THE USE OF THE DISHWASHING MACHINE, THEIR CAUSES AND POSSIBLE REMEDIES 1 - Lamp D (LS1) does not turn on upon switching the machine on A - Check that the wall-mounting swith is ON and the respective fuses are not burnt. B - Maybe lamp LS1 has burnt.
  • Page 36 A - Check that the wheel of micro FC1 projects sufficiently from the bracket and is operated by the shelf. B - Check that micro FC1 is effective and the respective cable is connected correctly. 7 - The tanks don't stop being filled upon reaching the desired level A - Check that the trap of the pressure switch has no porosities and the connection pipe is not disconnected .
  • Page 37 A - Check that the thermostats are effective and calibrated . B - Check that the temperature of the feeding water is from 50° to 60° C, as specified . C - Check that the thermostats relevant to the tanks are set to the right temperatures and operate correctely .
  • Page 38 check that the coil of remote switch MT03 is not broken check all elements of boiler heaters R1 check the security thermostat CT1 is on for machines with steam heating - check that the steam inlet gate is open and it is present with a pressure not less than 0,5 bars, - check that the filter of the condensated steam drainage is not clogged;...
  • Page 39 B - Check that the filter of the condenser battery is not clogged by fat residuals. In such an event, wash it with boiling water and detersive. Rinse thoroughly. C - Check that overload cutout is not triggered. If so, restore it. This drawback is dispalyed by lamp M(LS3) being ON .
  • Page 40 ATTENTION ! ENGLISH FOR A CORRECT WORKING OF THE MACHINE (PUMPS, FANS, ETC.), PLEASE CHECK THAT THE PULL-THROUGH CRANK INSIDE THE MACHINE (FIG.”A” ) TURNS ANTICLOCKWISE, OR THAT THE DRIVE MOTOR SHAFT UNDER THE WASHING TANK (FIG.”B”) TURNS IN THE DIRECTION INDICATED BY THE YELLOW ARROW ON THE MOTOR BODY.
  • Page 41: Table Connection Scheme

    TABLE CONNECTION SCHEME MURO/MUR/WALL/WAND Piano di lavoro, plan de travail work table, Arbeitstisch...

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