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Vari Lite VL2000 Service Manual

Spot luminaire
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  • Page 2 Plus, mini-Artisan Plus, VL2 , and VLD trademarks owned by Genlyte Thomas Group LLC. and are registered in the United States and other countries. VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, Virtuoso™, ™ ™ ™ ™...
  • Page 3 O R E W O R D How To Obtain Warranty Service A copy of the Vari-Lite, Inc. Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@vari-lite.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules.

  • Page 5: Safety Notice

    O R E W O R D Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product.
  • Page 6 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L WARNING: INSTRUCTIONS FOR CONTINUED PROTECTION AGAINST EXCESSIVE EXPOSURE TO UV RADIATION 1. Many VARI❋LITE® luminaires use an HID type lamp that produces UV radiation. DO NOT look directly at lamp.
  • Page 7 O R E W O R D Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 8 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 2. Es ist gefährlich, Leuchten ohne Linsen oder Blenden zu bedienen. Blenden, Linsen oder Ultraviolettschirme müssen ausgetauscht werden, sofern deren Schutzwirkung durch...
  • Page 9 O R E W O R D Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 10 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L AVERTISSEMENT: DIRECTIVES POUR SE PROTÉGER CONTRE UNE EXPOSITION EXCESSIVE AUX RAYONS UV 1. Plusieurs luminaires VARI❋LITE® utilisent une lampe de type HID qui produit des rayons UV.
  • Page 11 O R E W O R D Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.
  • Page 12 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L ADVERTENCIA: INSTRUCCIONES PARA PROTECCIÓN CONTINUA CONTRA LA EXPOSICIÓN EXCESIVA DE RADIACIÓN ULTRA VIOLETA 1. Muchas luminarias VARI❋LITE® usan un tipo de lámpara HID que produce radiación UV.
  • Page 13 A F E T Y O T I C E A P A N E S E Ô ç æ Ð á¿  Á 'ê”ùÕ Q>X^Åî éQ>X^é_ æ Ô±Žã[ ÔôáÅ\úÊÛп•ù Ú”sÙæ  ÌÚö ÔÙæê”Ôôáé çP Å î TæÐçÒáÞ ÒáÊÛп• Q>X^âꔏé_ Qo" ö Òá¿ùÔ• æ...
  • Page 14 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L æÐ Ðå¿Úü Ef; Êê” Õ 2J \fJ ª 1. VARI❋LITE® Òá¿ùÔ•\fJ ÔÎãê ÌáÊÛп• _f-ùÚê*o^< Õæ...

  • Page 15: Table Of Contents

    A B L E O F O N T E N T S Table of Contents About This Manual ...................... 1 Additional Documentation................... 1 Customer Service ......................2 Technical Bulletins and Notices................2 Chapter 1. Description Features Overview........................4 Standard Features ....................4 Specific Features ....................
  • Page 16 Tilt Bearing Housing Assembly ................. 68 Reflector Assembly ....................69 Back Cap Assembly ....................70 Fan Cover Assembly - VL2201.................. 72 Fan Cover Assembly - VL2000 Spot ................. 74 Color/Gobo/Link Iris Bulkhead Assembly..............76 Iris/Gobo Motor Assembly..................78 Sensor PCB Assembly....................79 Color Motor Assembly ....................
  • Page 17 DC Output XPiQ Cable Assembly ................151 Appendix A. Technical Bulletins 153 VL2000 Spot Luminaire Technical Bulletins ............153 VL2000 Luminaire Wire Diagram (Sheet 1) ............155 VL2000 Luminaire Wire Diagram (Sheet 2) ............156 400W/625W/700W Ballast Schematic ..............157 Ballast Rider Schematic...................
  • Page 18 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L xvii i 24-March-2004 02. 9673.0 010 D...

  • Page 19: About This Manual

    About This Manual This manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the VL2000™ Spot Luminaire. The manual is intended for use by Vari-Lite personnel and by Vari-Lite’s customers/clients. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 20: Customer Service

    Technical bulletins are integrated into the appropriate equipment manuals as those manuals are revised. Bulletins are categorized by assembly or subassembly, and identified by a number such as S2K-001 (VL2000 series luminaire Technical Bulletin number 1). Technical notices are also issued from the Dallas, Texas USA office. They are non- procedural documents that contain information regarding product support issues, current equipment problems, software bugs, and documentation corrections.

  • Page 21: Chapter 1. Description

    HAPTER Description This chapter provides an overview of luminaire features, components and operations. • Features • Major Components • Principles of Operation 02.9 673.00 10 D 24-March-2004...

  • Page 22: Features

    E R V I C E A N U A L Features Overview The VL2000 spot luminaire has been offered in two different configurations - VL2201™ spot luminaire and VL2202™ spot luminaire. The model number can be found next to the power switch.

  • Page 23: Major Components

    E S C R I P T I O N A J O R O M P O N E N T S Major Components External Components The following illustration shows major luminaire components and controls. Truss Hook Bracket Assembly Removable Lamp Assembly (to access lamp for replacement) Upper Enclosure...

  • Page 24: Menu Display

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Menu Display The Menu System Display is used to operate the menu system, which is a programmable set of commands used to address, operate, and test the luminaire.

  • Page 25: Head Components

    E S C R I P T I O N A J O R O M P O N E N T S Head Components The following illustration shows the major sub-assemblies which are located in the luminaire head assembly. (Yoke and enclosure not shown for clarity.) Dimmer Bulkhead Color/Gobo/Iris Bulkhead Removable Cover...

  • Page 26: Yoke Components

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Yoke Components The following illustration shows the major sub-assemblies which are located in the luminaire yoke assembly.

  • Page 27: Enclosure Components

    E S C R I P T I O N A J O R O M P O N E N T S Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (Yoke and head assembly not shown for clarity.) Enclosure Covers Input Panel Inside View DMX Input PCB Assembly...

  • Page 28: Principles Of Operation

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Principles of Operation Power and Data Flow Diagram The following diagram shows how data and power are distributed in the luminaire.

  • Page 29: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Special Considerations • Maintenance Procedures 02.9 673.00 10 D 24-March-2004...

  • Page 30: Testing

    Testing software is available in all Series 2000 luminaires through the luminaire’s menu system TEST function. For information on specific tests and test parameters, see the VL2000 spot luminaire User’s Manual (VL Part no. 02.9673.0001). When running tests on multiple luminaires, a loopback connector is required at the first luminaire in the link and a male termination connector is required at the last luminaire.

  • Page 31: Special Considerations

    The jumper at J11 configures the luminaire type between VL2000 spot, VL2000 wash and VL2416 wash. For VL2000 spot or VL2416 wash luminaires, it is fitted to non- active pins. (This inactive setting is the default or shipping configuration.) For VL2000 wash luminaires, it is fitted to the active pins.

  • Page 32: Jumper Configuration

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Jumper Configuration To configure jumper: Determine which type luminaire the MCB is to be installed in, and configure jumper...

  • Page 33: Maintenance Procedures

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Maintenance Procedures Head Assembly This section provides removal and replacement procedures for components found in the luminaire head assembly.

  • Page 34: Align Lamp For Peaked Or Flat Field

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Step 3. Slide backcap away from head assembly (it will remain attached by tether).
  • Page 35 A I N T E N A N C E A I N T E N A N C E R O C E D U R E S WARNING: Backcap and adjustment knobs will be HOT during lamp operation. Wear gloves and/or use tools to prevent burns.

  • Page 36: Color/Gobo/Link Iris Bulkhead Replacement

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Color/Gobo/Link Iris Bulkhead Replacement Parts: 21.9667.0131 1 EA ASSY, COLOR/GOBO/LINK IRIS BULKHEAD VL2201 21.9673.0131...

  • Page 37: Standard Gobo/Color Filter Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Standard Gobo/Color Filter Replacement ❋ WARNING: Users of VARI LITE luminaires should not install or use metal gobos. The ❋...
  • Page 38 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Step 6. Re-install bulkhead (if applicable) and re-install head cover. Gobo/Color Filter Carrier Slot...

  • Page 39: Dimmer Bulkhead Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Dimmer Bulkhead Replacement Parts: 21.9667.0205 1 EA ASSY, DIMMER BULKHEAD VL2201 21.9673.0290 1 EA ASSY, DIMMER BULKHEAD VL2202...

  • Page 40: Front Assembly Removal

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Front Assembly Removal This procedure may be necessary to gain access to other components.

  • Page 41: Rotating Gobo Sensor Pcb Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Step 8. Re-install front assembly by performing Steps 2–6 in reverse order. While re- installing, first connect wiring harness connection to rotating gobo wheel sensor and route wires through corner between head assembly and bulkhead (ensuring no wires are pinched).
  • Page 42 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L CAUTION: Always use anti-static precautions when working with PCBs. Step 4. Remove rotating gobo sensor PCB by removing two 4-40×1/4” PFZ screws.

  • Page 43: Edge Motor Assembly Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Edge Motor Assembly Replacement Parts: 21.9667.0310 1 EA ASSY, MOTOR EDGE Tools: Pliers, 3"...
  • Page 44 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L CAUTION: Ensure you place pliers on standoff on edge motor shaft. Do not hold edge motor shaft with pliers, or shaft may be damaged.
  • Page 45 A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Step 7. Remove two 4-40×3/8" PPZ screws and nuts which secure motor to bulkhead and remove motor assembly.

  • Page 46: Lens Barrel Assembly Replacement

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Lens Barrel Assembly Replacement Parts: 21.9667.0306 1 EA ASSY, LENS BARREL VL2201 21.9673.0306 1 EA...
  • Page 47 A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Step 7. At front of optical support ring, remove three 8-32×3/8" PPZ screws. Figure 2-16.

  • Page 48: Yoke Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Yoke Assembly This section provides removal and replacement procedures for components found in the luminaire yoke assembly.

  • Page 49: Auxiliary Controller Pcb Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Step 5. At cable anchor/standoff, remove one 6-32×5/16" PPZ screw and free cable. (Cable will still be attached by a cable tie to anchor.) Step 6.
  • Page 50 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Step 4. To remove auxiliary controller PCB 1, disconnect yoke cable assembly from first auxiliary controller PCB at J2.

  • Page 51: Ignitor Pcb Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Ignitor PCB Replacement Parts: 24.9661.1125 1 EA PCB ASSY, IGNITOR Tools: Screwdriver, Phillips #2 Screwdriver, Phillip #2 stubby To replace ignitor PCB:...
  • Page 52 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Step 3. At yoke cross member, remove four 6-32×3/16" LG PPZ screws and associ- ated washers which secure cross member cover to yoke and remove cover.

  • Page 53: Enclosure Assembly

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Enclosure Assembly This section provides removal and replacement procedures for components found in the luminaire enclosure assembly.
  • Page 54 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L CAUTION: Be careful not to damage lens during next step. Step 4. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface.

  • Page 55: Power Supply Replacement - Old Style

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Power Supply Replacement - Old Style Note: For information on converting to a new style power supply, see Technical Bulletin S2K-014.

  • Page 56: Power Supply Replacement - New Style

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Power Supply Replacement - New Style Note: For information on converting connectors for old style power supplies to accept the new style power supply, see Technical Bulletin S2K-014.

  • Page 57: Ballast Module Assembly Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Ballast Module Assembly Replacement Parts: 23.9661.1277 1 EA ASSY, BALLAST MODULE, 400W ARC - VL2201 23.9671.1250 1 EA...
  • Page 58 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Step 6. At ballast, disconnect wiring: Location Connector J102 2-Pos Connector J103 3-Pos Mate N Lok...

  • Page 59: Pan Motor Assembly Removal

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S Pan Motor Assembly Removal Parts: 22.9661.0664 1 EA ASSY, PAN MOTOR Tools: Screwdriver, #2 Phillips To remove the pan motor assembly:...

  • Page 60: Main Controller Pcb Replacement

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Main Controller PCB Replacement Parts: 24.9661.1225 1 EA PCB ASSY, MAIN CONTROLLER 3-PHASE Tools:...

  • Page 61: Dmx Input Pcb Replacement

    A I N T E N A N C E A I N T E N A N C E R O C E D U R E S DMX Input PCB Replacement Parts: 24.9661.1251 1 EA PCB ASSY, DMX INPUT Tools: Screwdriver, #2 Phillips To remove and replace DMX Input PCB:...
  • Page 62 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 24-March-2004 02. 9673.0 010 D...

  • Page 63: Chapter 3. Illustrated Parts Breakdown

    • Yoke • Enclosure • Cables Note: The VL2000 spot luminaire has been offered in two different configurations - VL2201 spot luminaire and VL2202 spot luminaire. The VL2201 version has been discontinued and the VL2202 luminaire is now known as the VL2000 spot luminaire. However, this manual still makes reference to the VL2201 luminaire for continued service purposes.

  • Page 64: Drawing Tree

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Drawing Tree VL2000 Series Spot Luminaire VL2200 Series Spot Luminaire 20.9667.0001 (VL2201) 20.9673.0001 (VL2202)
  • Page 65 L L U S T R A T E D A R T S R E A K D O W N R A W I N G R E E Drawing Tree (cont.) continued from previous page Top Upper Enclosure Assy 21.9661.0004.04 (VL2201) 21.9661.0004.05 (VL2202) Connector Panel...

  • Page 66: Top Assembly

    08.2000.0001 CD-ROM, VL2000 LUMINAIRE 22.9661.1636 FAB ASSY, BRACKET TRUSS HOOK 71.2528.0400 400 WATT ARC-PHILIPS MSR575HR LAMP (VL2201 ONLY) 71.2528.0700 700 WATT SHORT ARC-PHILIPS MSR575HR LAMP (VL2000 ONLY) 8 (2 pl) Figure 3-1: Included Items Kit 24-March-2004 02. 9673.0 010 D...

  • Page 67: Top Assembly

    LABEL LOCATION, VL2201 LUMINAIRE (VL2201 ONLY) 16.9673.0004 LABEL LOCATION, VL2202 LUMINAIRE (VL2000 ONLY) 21.9661.0004.04 ASSY, TOP UPPER ENCLOSURE 400W (VL2201 ONLY) 21.9661.0004.05 ASSY, TOP UPPER ENCLOSURE 700W (VL2000 ONLY) 21.9667.0005 ASSY, HEAD (VL2201 ONLY) 21.9673.0005 ASSY, HEAD (VL2000 ONLY) 22.9661.0665 ASSY, TILT MOTOR 22.9667.0600...
  • Page 68 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description 55.6603.0001 SPRING, SS 4.6#/IN. EXTENSION 18 (8 pl) (4 pl) 23 (4 pl)

  • Page 69: Head

    ASSY, FAN COVER (VL2201 ONLY) 21.9673.0024 ASSY, FAN COVER (VL2000 ONLY) 21.9667.0131 ASSY, COLOR/GOBO/LINK IRIS BULKHEAD (VL2201 ONLY) 21.9673.0131 ASSY, COLOR/GOBO/LINK IRIS BULKHEAD (VL2000 ONLY) 21.9667.0205 ASSY, DIMMER BULKHEAD (VL2201 ONLY) 21.9673.0290 ASSY, DIMMER BULKHEAD (VL2000 ONLY) 22.9667.0031 ASSY, TOP COVER REMOVABLE 10.9638.0233...
  • Page 70 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description 55.3301.0006 WASHER, #6 FLAT SS 55.3303.0004 WASHER, #4 LOCK INT.TOOTH SS 55.3303.0006...
  • Page 71 SUPPORT BRACKET, EDGE ACTUATOR 21.9660.0105 ASSY, ROTATING GOBO WHEEL 21.9667.0306 ASSY, LENS BARREL (VL2201 ONLY) 21.9673.0306 ASSY, LENS BARREL (VL2000 ONLY) 21.9667.0310 ASSY, MOTOR EDGE 44.9660.0261 MOTOR, 1.4" LINEAR -VL6B FOCUS 52.6579.0004 CONN, 4CIR PNL MT SGL ROW W/MTG EARS 52.8347.0001...
  • Page 72 SCREW, M3 X .5 X 12MM LG PPSS METRIC 53.6520.0001 SCREW, 4-40 X 3/8" PPZ 53.6545.0004 SCREW, 8-32 X 3/8" PPZ 53.6559.0001 SCREW, 4-40 X 1/4" PFZ (VL2000 ONLY) 53.6608.0003 SCREW, 6-32 X 3/16" LG PPZ 53.6613.0001 SCREW, 6-32 X 1/2" PPZ 53.6515.0001 SCREW, 10-32 X 3/4"...

  • Page 73: Front Assembly

    LLUSTRATED ARTS REAKDOWN Front Assembly (cont.) (2 pl) (4 pl) 18 (2 pl) (3 pl) (2 pl) (4 pl) (2 pl) 22 (2 pl) (3 pl) Figure 3-4: Front Assembly 02.9 673.00 10 D 24-March-2004...

  • Page 74: Lens Barrel Assembly

    ASSY, SUB-BARREL GROUP 1 21.9660.0227 ASSY, GROUP 3 SUB BARREL 21.9660.0229 ASSY, GROUP 2 SUB BARREL (VL2201 ONLY) 21.9673.0229 ASSY, GROUP 2 SUB BARREL (VL2000 ONLY) 21.9667.0311 ASSY, MOTOR ZOOM OPTICS 42.9660.0026 LENS 9, ZOOM OPTICS 53.2200.0004 NUT, 4-40 KEPS SS 53.2202.0004...
  • Page 75 L L U S T R A T E D A R T S R E A K D O W N E A D Lens Barrel Assembly (cont.) 13 (4 pl) 17 (4 pl) 14 (2 pl) 10 (2 pl) 10 (4 pl) Figure 3-5: Lens Barrel Assembly 02.9 673.00 10 D...

  • Page 76: Sub-Barrel Group 1 Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Sub-Barrel Group 1 Assembly 2 1 . 9 6 6 0 . 0 2 2 5 R e v B...

  • Page 77: Sub-Barrel Group 2 Assembly

    Figure 3-7. Item Qty. Description 10.9660.0223 MOLDING BARREL, RIGHT ZOOM (VL2201 ONLY) 10.9673.0223 MOLDING BARREL, RIGHT ZOOM (VL2000 ONLY) 10.9660.0246 SPACER, GROUP 2 10.9660.0268 BRONZE SLEEVE BEARING, ZOOM 12.9660.0224 MACHINED, BARREL LEFT ZOOM (VL2201 ONLY) 12.9673.0224 MACHINED, BARREL LEFT ZOOM (VL2000 ONLY) 42.9660.0023...

  • Page 78: Sub-Barrel Group 3 Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Sub-Barrel Group 3 Assembly 2 1 . 9 6 6 0 . 0 2 2 7 R e v B...

  • Page 79: Motor Zoom Optics Assembly

    L L U S T R A T E D A R T S R E A K D O W N E A D Motor Zoom Optics Assembly 2 1 . 9 6 6 7 . 0 3 1 1 R e v A Refer to Figure 3-9.

  • Page 80: Rotating Gobo Wheel Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Rotating Gobo Wheel Assembly 2 1 . 9 6 6 0 . 0 1 0 5 R e v C...
  • Page 81 L L U S T R A T E D A R T S R E A K D O W N E A D Rotating Gobo Wheel Assembly (cont.) 16 (2 pl) 15 (3 pl) 15 (6 pl) 17 (4 pl - used with 10,11,12, & 13) Standard Gobos Figure 3-10: Rotating Gobo Wheel Assembly 02.9 673.00 10 D...

  • Page 82: Sensor Rotating Gobo Pcb Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Sensor Rotating Gobo PCB Assembly 2 4 . 9 6 6 7 . 0 3 2 1 R e v A...

  • Page 83: Rear Assembly

    Item Qty. Description 10.9638.0052 DAM, AIR 21.9660.0340.01 ASSY, REFLECTOR LUMINAIRE (VL2201 ONLY) 21.9660.0340.03 ASSY, REFLECTOR LUMINAIRE (VL2000 ONLY) 22.9667.0036 ASSY, TILT PULLEY/BEARING ASSY PRESS TO CASTING ASSY 22.9667.0404 ASSY, BACK CAP 25.9667.0028 CABLE ASSY, YOKE TO HEAD GND 52.8231.0005 TERM, #6 RING 16-14AWG REEL PIDG 53.2002.0001...
  • Page 84 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Rear Assembly (cont.) 12 14 13 (2 pl) 13 (2 pl) 8 (2 pl)

  • Page 85: Tilt Pulley/Bearing Assembly

    L L U S T R A T E D A R T S R E A K D O W N E A D Tilt Pulley/Bearing Assembly 2 2 . 9 6 6 7 . 0 0 3 6 R e v . F Refer to Figure 3-13.

  • Page 86: Tilt Bearing Housing Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Tilt Bearing Housing Assembly 2 2 . 9 6 7 6 . 0 0 8 6 R e v 0...

  • Page 87: Reflector Assembly

    Qty. UM. Description 10.9638.0057 CLIP, MOUNTING, REFLECTOR 12.9660.0073 ELLIPSOIDAL REFLECTOR - SMOOTH, COATED (VL2201 ONLY) 41.9660.0021 ELLIPSOIDAL REFLECTOR-45 LUNES, COATED (VL2000 ONLY) 22.9660.0334 FAB ASSY, REFLECTOR MOUNT (VL2201 ONLY) 22.9673.0333 FAB ASSY, REFLECTOR MOUNT (VL2000 ONLY) 22.9660.0338 ASSY, DISCONNECT LAMP 10.9660.0335...

  • Page 88: Back Cap Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Back Cap Assembly 2 2 . 9 6 6 7 . 0 4 0 4 R e v G...
  • Page 89 L L U S T R A T E D A R T S R E A K D O W N E A D Item Qty. Description 55.3301.0006 WASHER, #6 FLAT SS 55.3303.0004 WASHER, #4 LOCK INT.TOOTH SS 55.6540.0001 WASHER, #10 FLAT BRASS 55.6568.0017 SPRING, CPRSN .480"...

  • Page 90: Fan Cover Assembly - Vl2201

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Fan Cover Assembly - VL2201 2 1 . 9 6 6 7 . 0 0 2 4 ( V L 2 2 0 1 O N L Y ) R e v B...
  • Page 91 L L U S T R A T E D A R T S R E A K D O W N E A D Item Qty. Description 55.6595.0004 SPACER, 3/16OD X .171L X #4HOLE ALUM. 55.6659.0001 SPACER, 1/4" RND 4 THRU 3/16" AL (4 pl) (4 pl) Figure 3-17: Fan Cover Assembly (VL2201)

  • Page 92: Fan Cover Assembly - Vl2000 Spot

    E R V I C E A N U A L Fan Cover Assembly - VL2000 Spot 2 1 . 9 6 7 3 . 0 0 2 4 ( V L 2 0 0 0 S p o t ) R e v C...
  • Page 93 L L U S T R A T E D A R T S R E A K D O W N E A D Fan Cover Assembly - VL2000 Spot (cont.) 12 (4 pl) 15 (4 pl) 9 (2 pl)

  • Page 94: Color/Gobo/Link Iris Bulkhead Assembly

    STUD, 1/4 TURN OPR .415L STEEL ZINC 55.3303.0004 WASHER, #4 LOCK INT.TOOTH SS 55.6504.0001 WASHER, #6 LOCK EXT TOOTH 74.1092.0001 SWITCH, THERMAL 235 DEG F OPEN (VL2201 ONLY) 74.1089.0001 SWITCH, THERMAL 15AMP 295 DEGREE F OPEN (VL2000 ONLY) 24-March-2004 02. 9673.0 010 D...
  • Page 95 L L U S T R A T E D A R T S R E A K D O W N E A D Color/Gobo/Link Iris Bulkhead Assembly (cont.) 10 (2 pl) 20 (2 pl) 20 (3 pl) 10 (3 pl) 10 (3 pl) 20 (3 pl) 13 (4 pl)

  • Page 96: Iris/Gobo Motor Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Iris/Gobo Motor Assembly 2 1 . 9 6 6 7 . 0 1 1 8 R e v F...

  • Page 97: Sensor Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N E A D Sensor PCB Assembly 2 4 . 9 6 3 8 . 0 1 1 3 R e v B Refer to Figure 3-21.

  • Page 98: Color Motor Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Color Motor Assembly 2 1 . 9 6 6 7 . 0 1 1 9 R e v D...

  • Page 99: Gobo Wheel Assembly

    Figure 3-23. Item Qty. Description 22.9667.0143 ASSY, FILTER WHEEL HUB AND CLIP (VL2201 ONLY) 22.9673.9143 ASSY, FILTER WHEEL HUB AND CLIP (VL2000 ONLY) 10.9638.0122 CLIP, WHEEL RETAINER 22.9667.0142 ASSY, COLOR WHEEL (VL2201 ONLY) 22.9673.9142 ASSY, COLOR WHEEL (VL2000 ONLY) 53.6530.0002 RIVET, POP 1/8"...

  • Page 100: Filter Wheel Assembly

    3-24. Item Qty. Description 22.9667.0143 ASSY, FILTER WHEEL HUB AND CLIP (VL2201 ONLY) 22.9673.9143 ASSY, FILTER WHEEL HUB AND CLIP (VL2000 ONLY) 10.9638.0122 CLIP, WHEEL RETAINER 22.9667.0142 ASSY, COLOR WHEEL (ULTIM) (VL2201 ONLY) 22.9673.9142 ASSY, COLOR WHEEL MARKED (VL2000 ONLY) 53.6530.0002...

  • Page 101: Dimmer Bulkhead Assembly

    DIMMER BULKHEAD 23.9667.0216 ASSY, OPTICAL SENSOR 21.9667.0218 ASSY, UV DIMMER HEAT SHIELD (VL2201 ONLY) 21.9673.0218 ASSY, UV DIMMER HEAT SHIELD (VL2000 ONLY) 44.5029.0001 MOTOR, STEPPER 42MM X 34MM -AR6 53.2005.0001 NUT, 3/8-32 X 3/32T WHEEL 53.6513.0021 SCREW, M3 X .5 X 8MM LG PPSS METRIC 53.6513.0029...
  • Page 102 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Dimmer Bulkhead Assembly (cont.) (2 pl) (2 pl) 17 (3 pl) (4 pl) 10 (3 pl)
  • Page 103 L L U S T R A T E D A R T S R E A K D O W N E A D Dimmer Bulkhead Assembly 2 1 . 9 6 7 3 . 0 2 9 0 ( V L 2 0 0 0 S p o t ) R e v D Refer to Figure 3-26.
  • Page 104 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Dimmer Bulkhead Assembly (cont.) Note connector orientation 16 (2 pl) 12 (2 pl) 17 (3 pl)

  • Page 105: Uv Dimmer Heatshield Assembly

    2 1 . 9 6 7 3 . 0 2 1 8 ( V L 2 0 0 0 S p o t ) R e v 0 Refer to Figure 3-27. Item Qty. Description 10.9667.0215 DIMMER HEATSHIELD (VL2201 ONLY) 10.9673.0215 DIMMER HEATSHIELD (VL2000 ONLY) 41.9637.0047 MIRROR, UV BLOCKER Figure 3-27: UV Dimmer Heatshield Assembly 02.9 673.00 10 D 24-March-2004...

  • Page 106: Optical Sensor Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Optical Sensor Assembly 2 3 . 9 6 6 7 . 0 2 1 6 R e v C...

  • Page 107: Yoke

    L L U S T R A T E D A R T S R E A K D O W N O K E Yoke Yoke Assembly 2 2 . 9 6 6 7 . 0 6 0 0 R e v F Refer to Figure 3-29.
  • Page 108 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Yoke Assembly (cont.) 7 (4 pl) 7 (2 pl) 9 (12 pl) 8 (2 pl)

  • Page 109: Counterweight Assembly

    L L U S T R A T E D A R T S R E A K D O W N O K E Counterweight Assembly 2 1 . 9 6 6 7 . 0 6 5 9 R e v A Refer to Figure 3-30.

  • Page 110: Ignitor Pcb Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Ignitor PCB Assembly 2 4 . 9 6 6 1 . 1 1 2 6 R e v B ( F o r m e r l y 2 4 . 9 6 6 1 . 1 1 2 5 R e v D )
  • Page 111 L L U S T R A T E D A R T S R E A K D O W N O K E Ignitor PCB Assembly (cont.) Figure 3-31: Ignitor PCB Assembly 02.9 673.00 10 D 24-March-2004...

  • Page 112: Aux Controller Pcb Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Aux Controller PCB Assembly 2 4 . 9 6 6 1 . 1 4 0 0 R e v J...
  • Page 113 IC, NC7S08M5 SINGLE AND GATE SUR MT 84.4285.0001 IC, NC7S04M5 HS INVERTER 85.3773.0001 IC, STEPMOTOR DRIVER U1, U3, U4, 87.7247.0001 IC, AM29F200BT FLASH MEMORY 5V 87.7302.00XX INSTALLER DISK SET, BURNER VL2000 LUMINAIRES 88.8130.0001 LED, GREEN SUR MT WATER CLEAR LENS (REEL) 02.9 673.00 10 D 24-March-2004...
  • Page 114 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Aux Controller PCB Assembly (cont.) TOP VIEW BOTTOM VIEW Figure 3-32: Aux Controller PCB Assembly 24-March-2004 02.

  • Page 115: Tilt Motor Assembly

    L L U S T R A T E D A R T S R E A K D O W N O K E Tilt Motor Assembly 2 2 . 9 6 6 1 . 0 6 1 0 R e v D ( F o r m e r l y 2 2 . 9 6 6 1 . 0 6 6 5 R e v E ) Refer to Figure 3-33.
  • Page 116 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Tilt Motor Assembly (cont.) 6 (2 pl) 10 (2 pl) 9 (2 pl) 8 (2 pl)

  • Page 117: Pan/Tilt Encoder Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N O K E Pan/Tilt Encoder PCB Assembly 2 4 . 9 6 6 1 . 0 6 2 9 R e v 0 Refer to Figure 3-33.
  • Page 118 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 24-March-2004 02. 9673.0 010 D...

  • Page 119: Top Upper Enclosure Assembly

    BRACKET, STABILIZER, SLOTTED 10.9661.0671 BRACKET, STABILIZER, NO SLOT 10.9661.1258 BRACKET, APS SIDE 10.9661.1352 DUCT, UPPER ENCLOSURE AIR (VL2201 ONLY) 10.9673.1352 DUCT, W/HOLE-UPPER ENCLOSURE AIR (VL2000 ONLY) 10.9661.1354 AIR SEAL, UPPER ENCLOSURE 10.9661.1358 AIR SEAL, DUCT 10.9661.1360 INSULATOR, BUCK CHOKE UPPER ENCLOSURE 10.9661.1361 INSULATOR, CHOKE PFC UPPER ENCLOSURE 10.9661.1362...
  • Page 120 ASSY, PAN MOTOR 22.9661.1351 FAB ASSY, UPPER ENCLOSURE 23.9661.1277 ASSY, BALLAST MODULE-400W ARC POWER SUPPLY (VL2201 ONLY) 23.9671.1250 ASSY, BALLAST MODULE-700W ARC POWER SUPPLY (VL2000 ONLY) 23.9661.1535 FAN ASSEMBLY, LOW SPEED (VL2201 ONLY) 23.9661.1534 FAN ASSEMBLY, HIGH SPEED (VL2000 ONLY) 40.7125.0002 FAN, 24V 52.6396.2602...
  • Page 121 FILTER, EMI 16A 250V SINGLE PHASE (VL2000 ONLY) 68.4580.0001 CHOKE, PFC POTTED 700W (VL2000 ONLY) 68.9661.1113 CHOKE, BUCK, 3.15MH, 4" CORE 12 AWG WIRE (VL2000 ONLY) 68.9661.1123 CHOKE, BUCK 400/625W ARC BALLAST (VL2201 ONLY) 68.9661.1124 CHOKE, 400/625W PFC (VL2000 ONLY) 12.9671.0505...
  • Page 122 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Top Upper Enclosure Assembly (cont.) (2 pl) (2 pl) 36 (3 pl) 47 (2 pl)
  • Page 123 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Top Upper Enclosure Assembly (cont.) 36 (4 pl) 17 (2 pl) 58 (2 pl) 44 (4 pl) 39 (4 pl)

  • Page 124: Connector Panel Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Connector Panel Assembly 2 1 . 9 6 6 1 . 1 2 0 5 R e v E...

  • Page 125: Main Controller 3-Phase Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Main Controller 3-Phase PCB Assembly 2 4 . 9 6 6 1 . 1 2 2 5 R e v R Refer to Figure 3-37.
  • Page 126 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description Ref. 62.2104.3826 CAP, 82UF 35V RAD ALUM 6.3 X 15MM 20% LOW ESR 62.4000.0105...
  • Page 127 U20 & U21 86.6105.0001 IC, HCPL-0600 OPTO COUPLER SMD U9, U10 & U16 87.7247.0001 IC, AM29F200BT FLASH MEMORY 5V 87.7302.00XX INSTALLER DISK SET, BURNER VL2000 LUMINAIRES (not shown) 88.8123.0002 LED, YEL, HP, 1719 88.8123.0003 LED, GRN, HP, 1790 D1 & D2 88.8139.0002...

  • Page 128: Dmx Input Pcb Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L DMX Input PCB Assembly 2 4 . 9 6 6 1 . 1 2 5 1 R e v D...

  • Page 129: Pan Tube Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Pan Tube Assembly 2 1 . 9 6 6 1 . 1 2 0 8 R e v K Refer to Figure 3-39.
  • Page 130 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Pan Tube Assembly (cont.) 12 (4 pl) 8 (4 pl) 11 (3 pl) Figure 3-39: Pan Tube Assembly 24-March-2004 02.

  • Page 131: Pan Motor Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Pan Motor Assembly 2 2 . 9 6 6 1 . 1 2 1 0 R e v F ( F o r m e r l y 2 2 . 9 6 6 1 . 0 6 6 4 R e v E ) Refer to Figure 3-40.
  • Page 132 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Pan Motor Assembly (cont.) 6 (2 pl) 10 (2 pl) 9 (2 pl) 11 (2 pl)

  • Page 133: Ballast Module (Arc Power Supply) Assy

    TUBING, TEFLON .053ID STD WALL 500V/MIL, FOR AWG #16 60.9244.0501 RES, 30W 5% .05 OHM TO-220 POWER FILM 60.9245.0100 RES, 30W 1% 0.1 OHM TO-220 POWER FILM (VL2201 ONLY) 60.9245.0751 RES, 30W 1% .075 OHM TO-220 POWER FILM (VL2000 ONLY) 02.9 673.00 10 D 24-March-2004...
  • Page 134 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description 63.2047.0085 THERMOSTAT, 85DEG C PCB MT CLOSE ON RISE (VL2201 ONLY) 63.2047.0075...
  • Page 135 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Ballast Module Assy (cont.) 13 (5 pl) (2 pl) (4 pl) 22 (2 pl) 20 (2 pl) Figure 3-41: Ballast Module (Arc Power Supply) Assy...
  • Page 136 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Ballast Module Assy (cont.) 28 32 (2 pl) 10 (4 pl) 16 (4 pl)

  • Page 137: 400/625W Ballast Board Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E 400/625W Ballast Board PCB Assembly 2 4 . 9 6 6 1 . 1 1 2 0 R e v H Refer to Figure 3-43.
  • Page 138 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description Ref. 60.1421.3301 RES, 1/4W 5% 33.0 OHM CF R109 60.1421.5100 RES, 1/4W 5% 5.1 OHM CF R208 60.1421.6805...
  • Page 139 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Item Qty. Description Ref. 63.2048.0001 THERMISTOR, 10A 2.5 OHM NTC CURRENT NTC101 &...
  • Page 140 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 400/625W Ballast Board PCB Assembly (cont.) Figure 3-43: 400/625W Ballast Board PCB Assembly 24-March-2004...

  • Page 141: 700W Ballast Board Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E 700W Ballast Board PCB Assembly 2 4 . 9 6 6 1 . 1 1 3 0 R e v C Refer to Figure 3-44.
  • Page 142 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description Ref. 60.1422.1001 RES, 1/4W 5% 1.0 K CF R219, R220 &...
  • Page 143 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Item Qty. Description Ref. 63.2055.0001 THERMISTOR, 12A 0.7 OHM NTC INRUSH NTC101 &...
  • Page 144 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 700W Ballast Board PCB Assembly (cont.) Figure 3-44: 700W Ballast Board PCB Assembly 24-March-2004...

  • Page 145: 400/625W Ballast Rider Board Pcb Assembly

    L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E 400/625W Ballast Rider Board PCB Assembly R e v E 2 4 .
  • Page 146 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description Ref. 60.9464.2004 RES, 1/8W 5% 20.0 K 200V CHP THK FLM S-...
  • Page 147 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Item Qty. Description Ref. 62.4005.0220 CAP, 22PF 50V 10% CER CHIP SUR MT COG 0805 C301 62.4005.0330 CAP, 33PF 50V 10% CER CHIP SUR MT COG 0805 C428 62.4006.0222...

  • Page 148: 700W Ballast Rider Board Pcb Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 700W Ballast Rider Board PCB Assembly 2 4 . 9 6 6 1 . 1 1 3 1 R e v B...
  • Page 149 L L U S T R A T E D A R T S R E A K D O W N N C L O S U R E Item Qty. Description Ref. 60.9464.2003 RES, 1/8W 5% 2.0 K 200V CHP THK FLM S- R413 MT1206 60.9464.2004...
  • Page 150 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Item Qty. Description Ref. 62.4005.0101 CAP, 100PF 50V 10% CER CHIP SUR MT COG 0805...

  • Page 151: Ground Strap Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Cables Ground Strap Cable Assembly 2 5 . 8 0 0 7 . 2 2 1 2 R e v 0 Refer to Figure 3-48.

  • Page 152: Ac Input Pigtail (Euro) Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L AC Input Pigtail (Euro) Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 1 R e v D...

  • Page 153: Ac Input Link Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S AC Input Link Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 2 R e v B Refer to Figure 3-50.

  • Page 154: Ac Input Splitter Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L AC Input Splitter Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 3 R e v C...

  • Page 155: Lvs Chassis Ground Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S LVS Chassis Ground Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 4 R e v A Refer to Figure 3-52.

  • Page 156: Main To Aux/Data & Power Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Main To Aux/Data & Power Cable Assembly 2 5 . 9 6 6 7 . 1 5 1 6 . 0 1 R e v - ( F o r m e r l y 2 5 . 9 6 6 1 . 1 5 1 6 . 0 1 R e v B )

  • Page 157: Pan/Tilt Control Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Pan/Tilt Control Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 7 . 0 1 R e v E Refer to Figure 3-54.
  • Page 158 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Pan/Tilt Control Cable Assembly (cont.) 27.00 8 (16 pl) 6 (3 pl) (3 pl)

  • Page 159: Lamp Supply Control Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Lamp Supply Control Cable Assembly 2 5 . 9 6 6 1 . 1 5 1 8 R e v A Refer to Figure 3-55.

  • Page 160: Chassis To Yoke Ground Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Chassis To Yoke Ground Cable Assembly 2 5 . 9 6 6 1 . 1 5 2 0 R e v A...

  • Page 161: Lamp Supply Ot/Not On Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Lamp Supply OT/NOT On Cable Assembly 2 5 . 9 6 6 1 . 1 5 3 1 R e v A Refer to Figure 3-57.

  • Page 162: Data I/O Link Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Data I/O Link Cable Assembly 2 5 . 9 6 6 1 . 1 5 3 2 R e v A...

  • Page 163: Dc Output Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S DC Output Cable Assembly 2 5 . 9 6 6 1 . 1 5 4 3 R e v 0 Refer to Figure 3-59.

  • Page 164: Lamp Supply Harness Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Lamp Supply Harness Cable Assembly 2 5 . 9 6 6 1 . 1 5 5 1 . 0 1 R e v 0 ( F o r m e r l y 2 5 . 9 6 6 1 . 1 5 4 4 . 0 1 )

  • Page 165: Motor Harness Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Motor Harness Cable Assembly 2 5 . 9 6 6 7 . 0 0 0 7 R e v H Refer to Figure 3-61.
  • Page 166 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Motor Harness Cable Assembly (cont.) 15 (50pl) 15 (50pl) 7 (4 pl) 7 (4 pl)

  • Page 167: Yoke To Head Ground Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Yoke To Head Ground Cable Assembly 2 5 . 9 6 6 7 . 0 0 2 8 R e v 0 Refer to Figure 3-62.

  • Page 168: Lamp Supply To Relay Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Lamp Supply To Relay Cable Assembly 2 5 . 9 6 6 7 . 0 0 2 9 R e v D...

  • Page 169: Ignitor To Relay Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S Ignitor To Relay Cable Assembly 2 5 . 9 6 6 7 . 0 0 3 0 R e v A Refer to Figure 3-64.

  • Page 170: Head Ot Switch #2 Cable Assembly

    VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L Head OT Switch #2 Cable Assembly 2 5 . 9 6 6 7 . 0 1 4 6 R e v A...

  • Page 171: Dc Output Xpiq Cable Assembly

    L L U S T R A T E D A R T S R E A K D O W N A B L E S DC Output XPiQ Cable Assembly 2 5 . 9 6 6 1 . 1 5 5 0 R e v 0 Refer to Figure 3-66.
  • Page 172 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L 24-March-2004 02. 9673.0 010 D...

  • Page 173: Appendix A. Technical Bulletins

    PPENDIX Technical Bulletins VL2000 Spot Luminaire Technical Bulletins The following table identifies the current technical bulletins associated with the VL2000 spot luminaire. These improvements have been incorporated into this manual. Associated Technical Bulletin Description Luminaire S2K-002 Removing resistor from ballast PCB...
  • Page 174 VARI❋LITE® - VL2000™ S P O T U M I N A I R E E R V I C E A N U A L protected support areas, please contact Vari-Lite Customer Service at 1-877-827-4548 or customerservice@vari-lite.com. 24-March-2004 02. 9673.0 010 D...

  • Page 175: Vl2000 Luminaire Wire Diagram (Sheet 1)

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Chapter A Diagrams VL2000 Luminaire Wire Diagram (Sheet 1) 02.9 673.00 10 D 24-March-2004...

  • Page 176: Vl2000 Luminaire Wire Diagram (Sheet 2)

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE VL2000 Luminaire Wire Diagram (Sheet 2) 02.9 673.00 10 D 24-March-2004...

  • Page 177: 400W/625W/700W Ballast Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE 400W/625W/700W Ballast Schematic 02.9 673.00 10 D 24-March-2004...
  • Page 178 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE 400W/625W/700W Ballast Schematic (cont.) 02.9 673.00 10 D 24-March-2004...

  • Page 179: Ballast Rider Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Ballast Rider Schematic 02.9 673.00 10 D 24-March-2004...

  • Page 180: Auxiliary Controller Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic 02.9 673.00 10 D 24-March-2004...
  • Page 181 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic (cont.) 02.9 673.00 10 D 24-March-2004...
  • Page 182 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic (cont.) 02.9 673.00 10 D 24-March-2004...

  • Page 183: Main Controller Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic 02.9 673.00 10 D 24-March-2004...
  • Page 184 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 673.00 10 D 24-March-2004...
  • Page 185 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 673.00 10 D 24-March-2004...
  • Page 186 ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 673.00 10 D 24-March-2004...

  • Page 187: Dmx Input Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE DMX Input Schematic 02.9 673.00 10 D 24-March-2004...

  • Page 188: Ignitor Schematic

    ® VARI❋LITE - VL2000™ S UMINAIRE ERVICE ANUAL EFERENCE Ignitor Schematic 02.9 673.00 10 D 24-March-2004...
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