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Vari Lite VL2000 Service Manual

Wash luminaire
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  • Page 2 VARI❋LITE®, Artisan®, VL2® and VLD® are trademarks owned by Vari-Lite, Inc., 201 Regal Row, Dallas TX 75247 USA and are registered in the United States and other countries. VL1000™, VL2000™, VL2201™, VL2202™, VL2400™ (and the individual product designations), VL3000™, Virtuoso™, ™...
  • Page 3 OREWORD How To Obtain Warranty Service A copy of the Vari-Lite, Inc. Limited Warranty was included in the shipping package for this VARI❋LITE® product. To obtain warranty service, please contact customer service at 1-877-VARI-LITE (1-877-827-4548) or customerservice@vari-lite.com and request a Return Material Authorization (RMA) for warranty service.
  • Page 4 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Compliance Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of FCC Rules. These limits are designed to provide reasonable protection against harmful interference when this equipment is operated in a commercial environment.

  • Page 5: Safety Notice

    OREWORD Safety Notice It is extremely important to read ALL safety information and instructions provided in this manual and any accompanying documentation before installing and operating the products described herein. Heed all cautions and warnings during installation and use of this product. Safety symbols used throughout this manual are as follows: CAUTION advising of potential damage to product.
  • Page 6 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Sicherheitshinweise Es ist äußerst wichtig, ALLE Sicherheitsinformationen und -hinweise in diesem Handbuch und dem beiliegenden Informationsmaterial zu lesen, bevor Sie die hierin beschriebenen Produkte installieren bzw. bedienen. Halten Sie bei der Installation und dem Einsatz dieses Produkts alle Warnhinweise und Vorsichtsmaßnahmen ein.
  • Page 7 OREWORD Notes de sécurité Avant de procéder à l’installation des produits décrits dans ce guide et de les mettre en marche, il est extrêmement important de lire TOUS les renseignements et TOUTES les directives de sécurité contenues dans ce guide ainsi que toute documentation jointe. Tenir compte de tous les avertissements et suivre toutes les précautions pendant l’installation et l’utilisation de cet appareil.
  • Page 8 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Aviso sobre Seguridad Es muy importante leer TODA la información e instrucciones sobre seguridad que se indica en este manual así como en los documentos adjuntos antes de instalar y operar los productos descritos. Se debe prestar atención a todos los avisos y advertencias durante la instalación y uso de este producto.
  • Page 9 AFETY OTICE APANESE Ô ç æ Ð á¿  Á 'ê”ùÕ Q>X^Åî éQ>X^é_ æ Ô±Žã[ ÔôáÅ\úÊÛп•ù Ú”sÙæ  ÌÚö ÔÙæê”Ôôáé çP Å î TæÐçÒáÞ ÒáÊÛп• Q>X^âꔏé_ Qo" ö Òá¿ùÔ• æ à ¾ ǽùÔ• qŠPæßåÇ ¾ ǽùÔ• õ” 4” |¿æ»Ô é:´”ÅîqŠP ËÚüé 屎æß¿áꔏé[ Å\úÊÛп• ËÚü...
  • Page 10 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL æÐ Ðå¿Úü Ef; Êê” Õ 2J \fJ ª 1. VARI❋LITE® Òá¿ùÔ•\fJ ÔÎãê ÌáÊÛп• _f-ùÚê*o^< Õæ P.Ôã âÔ•_f-” *o^<” ¹ ê”íî ÿ ¿ ÞÆÈ åäæ”Ø 2 Ç å ÁæåÞÚ  ÃÁæÒùÔ• 2 ËÚü Ef; ÇP.Òá¿ãÈê”Ø ¥Ç²ÊåùÔ•²ÊåÞÚ...

  • Page 11: Table Of Contents

    Customer Service ......................2 Technical Bulletins and Notices................2 Chapter 1. Description Features Standard Features......................4 Major Components VL2000 Wash Luminaire..................... 5 Menu Display....................... 6 LED Indicators......................6 Head Components......................7 Yoke Components ......................8 Enclosure Components ....................9 Principles of Operation Power and Data Flow Diagrams ................
  • Page 12 Main Controller PCB Assembly Replacement ............ 48 DMX Input PCB Assembly Replacement ............50 Cleaning Lens......................51 Chapter 3. Illustrated Parts Breakdown Drawing Tree VL2000 Wash Luminaire (20.9671.0001)..............54 Top Assembly Included Items Kit ...................... 56 Top Assembly VL2000 Wash Luminaire ................... 57 Head Head Assembly......................
  • Page 13 DC Output XPiQ Cable Assembly ................145 Appendix A. Technical Bulletins 147 VL2000 Wash Luminaire Technical Bulletin List ........... 147 VL2000 Wash Luminaire Wire Diagram (Sheet 1) ..........149 VL2000 Wash Luminaire Wire Diagram (Sheet 2) ..........150 400W/625W/700W Ballast Schematic ..............151 02.9 671.00 10 C...
  • Page 14 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Ballast Rider Schematic ................... 153 Auxiliary Controller Schematic................154 Main Controller Schematic..................157 DMX Input Schematic....................161 Ignitor Schematic...................... 162 24-March-2004 02. 9671.0 010 C...

  • Page 15: About This Manual

    About This Manual This manual provides descriptions, repair procedures, and illustrated parts breakdowns for all configurations of the VL2000™ Wash Luminaire. The manual is intended for use by Vari-Lite personnel and by Vari-Lite’s customers/clients. WARNING: It is important to read ALL accompanying safety and installation instructions to avoid damage to the product and potential injury to yourself or others.

  • Page 16: Customer Service

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Customer Service Our Goal At Vari-Lite, we are committed to providing you the highest quality in customer service. Our comprehensive resources are available to help your business succeed and ensure you get the full benefit of being a Vari-Lite customer. Whether your needs are telephone/troubleshooting assistance, product training or technical service, our full- time staff of experienced professionals are on-hand to provide support.

  • Page 17: Chapter 1. Description

    HAPTER Description This chapter provides an overview of luminaire features, components and operations. • Features • Major Components • Principles of Operation 02.9 671.00 10 C 24-March-2004...

  • Page 18: Features

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Features Standard Features The VL2000 wash luminaire features zoomable beam spreader optics, CYM color mixing, a separate fixed color wheel and a high performance dimmer/strobe mechanism. The VL2000 wash luminaire contains the following standard features: •...

  • Page 19: Major Components

    ESCRIPTION AJOR OMPONENTS Major Components VL2000 Wash Luminaire The following illustration shows the major luminaire components and controls. Removable Lamp Assembly Upper Enclosure Assembly (to access lamp for replacement) Truss Hook Bracket Assembly AC Input Cable Beam Adjustment Controls Yoke Assembly...

  • Page 20: Menu Display

    Selects the current menu option or enters current data value Note: Refer to the VL2000 Wash Luminaire User’s Manual for more detailed instructions regarding display operation. LED Indicators The LED indicators report the status of power and data to the luminaire.

  • Page 21: Head Components

    ESCRIPTION AJOR OMPONENTS Head Components The following illustration shows the major sub-assemblies which are located in the luminaire head assembly. Dimmer Bulkhead Assembly Color Bulkhead Assembly Removable Cover Rear Assembly (Contains Lamp Assembly) Fan Assembly Front Internal Assembly (Contains lens assemblies and front color assembly.) Nose Cover 02.9 671.00 10 C...

  • Page 22: Yoke Components

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Yoke Components The following illustration shows the major sub-assemblies which are located in the luminaire yoke assembly. (Head and enclosure not shown for clarity.) Ignitor PCB Assembly Relay Assembly Auxiliary Controller PCB Assembly...

  • Page 23: Enclosure Components

    ESCRIPTION AJOR OMPONENTS Enclosure Components The following illustration shows the major sub-assemblies which are located in the luminaire enclosure assembly. (Yoke and head assemblies not shown for clarity.) Input Panel Inside View Enclosure Covers DMX Input PCB Assembly Main Controller PCB Ballast Module Assembly Main Controller...

  • Page 24: Principles Of Operation

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Principles of Operation Power and Data Flow Diagrams The following diagram shows how data and power are distributed in the luminaire. HEAD HEAD CHASSIS AMBER COLOR DIMMER USED TILT MOTOR MOTOR BLUE MAGENTA...

  • Page 25: Chapter 2. Maintenance

    HAPTER Maintenance This chapter contains test, service, and standard maintenance procedures. • Testing • Special Considerations • Maintenance Procedures WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Never remove cover or backcap while lamp is in operation. 02.9 671.00 10 C 24-March-2004...

  • Page 26: Testing

    Testing software is available in all Series 2000 luminaires through the luminaire’s menu system TEST function. For information on specific tests and test parameters, see the VL2000 Wash Luminaire User’s Manual (VL Part no. 02.9671.0001). When running tests on multiple luminaires, a loopback connector is required at the first luminaire in the link and a male termination connector is required at the last luminaire.

  • Page 27: Special Considerations

    The jumper at J11 configures the luminaire type between VL2000 spot, VL2000 wash and VL2416 wash. For VL2000 spot or VL2416 wash luminaires, it is fitted to non- active pins. (This inactive setting is the default or shipping configuration.) For VL2000 wash luminaires, it is fitted to the active pins.

  • Page 28: Jumper Configuration

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Jumper Configuration To configure jumper: Determine which type luminaire the MCB is to be installed in, and configure jumper according to Figure 2-2. Note: If luminaire will not calibrate or operate after MCB replacement, check jumper setting and download new software.

  • Page 29: Maintenance Procedures

    AINTENANCE AINTENANCE ROCEDURES Maintenance Procedures Head Assembly This section provides removal and replacement procedures for components found in the luminaire head assembly. Lamp Replacement Parts: LAMP, 700 WATT ARC - PHILLIPS MSR700 (71.2528.0700) Tools: #2 Phillips Screwdriver, Cotton gloves To remove and replace lamp: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 30 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Step 3. Slide backcap away from head assembly (it will remain attached by tether). CAUTION: Wear cotton gloves or other covering while servicing lamp. Touching lamp glass with bare fingers will leave oil and cause the lamp to explode or burn out early.

  • Page 31: Align Lamp For Flat Field

    Wear gloves and/or use tools to prevent burns. To align lamp: Step 1. Using internal menus select Lamp test to set beam. Refer to VL2000 Wash Luminaire User’s Manual for more information. (If using console, set intensity to 100% and adjust diffusion to produce a tight beam.) Step 2.

  • Page 32: Color Bulkhead Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Color Bulkhead Assembly Replacement Parts: BULKHEAD ASSEMBLY, COLOR (22.9671.0077) Tools: Screwdriver, #2 Phillips To remove and replace color bulkhead assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 33 AINTENANCE AINTENANCE ROCEDURES Step 4. Slide color bulkhead assembly partially out of head assembly and disconnect wiring harness connectors from color motor assembly connector and color motor assembly sensor, magenta motor assembly connector, and two crossfade color sensor PCB assembly connectors. Step 5.

  • Page 34: Color Filter Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Color Filter Replacement Parts: Standard Color Filter, as required Tools: Screwdriver, #2 Phillips, Cotton gloves To remove and replace a standard color filter: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 35: Magenta Color Wheel Glass Assembly

    AINTENANCE AINTENANCE ROCEDURES Magenta Color Wheel Glass Assembly Parts: GLASS ASSEMBLY, MAGENTA COLOR WHEEL (21.9671.0161) Tools: Screwdriver, #2 Phillips Cotton gloves To remove and replace magenta color wheel glass assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 36: Crossfade Color Sensor Pcb Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Crossfade Color Sensor PCB Assembly Replacement Parts: PCB ASSEMBLY, CROSSFADE COLOR SENSOR (24.9671.0175) Tools: Screwdriver, #1 Phillips To remove and replace crossfade color sensor PCB assembly: CAUTION: Always use anti-static precautions when working with PCBs.

  • Page 37: Dimmer Bulkhead Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Dimmer Bulkhead Assembly Replacement Parts: DIMMER BULKHEAD ASSEMBLY (21.9673.0205) Tools: Screwdriver, #2 Phillips To remove and replace dimmer bulkhead assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Step 1. Disconnect luminaire AC input cable from power source. Step 2.

  • Page 38: Front Internal Head Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Front Internal Head Assembly Replacement Parts: FRONT INTERNAL HEAD ASSEMBLY (21.9671.0006) Tools: Screwdriver, #2 Phillips, long handle Screwdriver, #2 Phillips To remove and replace front internal head assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 39: Blue/Amber Color Wheels Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Blue/Amber Color Wheels Assembly Replacement Parts: ASSEMBLY, BLUE/AMBER COLOR WHEELS (21.9671.0150) Tools: Screwdriver, #1 Phillips Screwdriver, #2 Phillips Pick and hook tool Cotton gloves To remove and replace blue/amber color wheels assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 40 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Timing Belts C-clip Flat Washer Block/Shaft Assembly Blue/Amber Color Wheels Assembly Figure 2-12: Blue/Amber Color Wheels Assembly Replacement Step 5. Using pick and hook tool, remove c-clip securing blue/amber color wheels assembly on block/shaft assembly.

  • Page 41: Small Stipple Glass Replacement

    AINTENANCE AINTENANCE ROCEDURES Small Stipple Glass Replacement Parts: SMALL STIPPLE GLASS (12.9671.0408) Tools: Screwdriver, #2 Phillips Cotton gloves To remove and replace small stipple glass: WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Step 1. Disconnect luminaire AC input cable from power source. Step 2.

  • Page 42: Concave Lens Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Concave Lens Assembly Replacement Parts: ASSEMBLY, CONCAVE LENS (22.9671.0413) Tools: Screwdriver, #2 Phillips Cotton gloves To remove and replace concave lens assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 43: Convex Lens Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Convex Lens Assembly Replacement Parts: ASSEMBLY, CONVEX LENS (22.9671.0414) Tools: Screwdriver, #2 Phillips Allen wrench, 1/4" Nutdriver, 1/4" Cotton gloves To remove and replace convex lens assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 44 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL CAUTION: Do not touch lens with bare fingers. Wear cotton gloves or other covering while replacing. Step 5. Remove convex lens assembly from lens shafts. Step 6. In replacement convex lens assembly, using 1/4" Allen Wrench, adjust 8-32 X 2"...

  • Page 45: 100Mm Condenser Lens Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES 100MM Condenser Lens Assembly Replacement Parts: 100MM CONDENSER LENS (22.9671.0402) Tools: Allen wrench, 5/64" Cotton gloves Loctite, #242 To remove and replace 100MM condenser lens assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 46 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Step 11. Apply Loctite #242 to threads of setscrews, and using 5/64" Allen wrench, tighten setscrews to secure shaft collet to base of lens shaft. Step 12. Repeat steps 10 and 11 for remaining three shaft collets.

  • Page 47: Beam Spreader Motor Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Beam Spreader Motor Assembly Replacement Parts: ASSEMBLY, MOTOR-BEAM SPREADER (22.9671.0468) Tools: Pliers, 3" channel lock Screwdriver, #1 Phillips Screwdriver, #2 Phillips Wrench, open-ended, 1/3" To remove and replace beam spreader motor assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 48 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Step 5. Remove two 4-40 X 1/4" PPZ screws and two 4-40 KEPS nuts securing beam spreader motor assembly to bulkhead, and remove motor. Step 6. Install replacement beam spreader motor assembly in bulkhead.

  • Page 49: Yoke Assembly

    AINTENANCE AINTENANCE ROCEDURES Yoke Assembly This section provides removal and replacement procedures for components found in the luminaire yoke assembly. Tilt Motor Replacement Parts: ASSY, TILT MOTOR (22.9661.0665) Tools: Screwdriver, #2 Phillips Nutdriver, 1/4" To remove and replace tilt motor assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 50 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Step 3. At pan/tilt encoder PCB (mounted behind tilt motor mounting plate), disconnect two cable connectors. Step 3. At tilt motor, disconnect motor wire connector. Step 4. At cable anchor/standoff, remove one 6-32 X 5/16" PPZ screw, and remove free cable.

  • Page 51: Auxiliary Controller Pcb Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Auxiliary Controller PCB Assembly Replacement’ Parts: PCB ASSY, AUX CONTROLLER (24.9661.1400) Tools: Screwdriver, #2 Phillips Nutdriver, 1/4" Wrench, open-ended, 1/4" To remove and replace auxiliary controller PCBs: CAUTION: Always use anti-static precautions when working with PCBs. WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 52 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL 6-32×5/16" PPZ Screw (4) Aux Controller PCB 1 Aux Controller PCB 2 Counter Weight Assembly #6 Lock Washer (12) 1/4" Hex 6-32 .750" Standoff (8) Connector Board-side Leg Figure 2-19: Auxiliary Controller PCB Replacement Step 7.

  • Page 53: Ignitor Pcb Assembly Replacement

    AINTENANCE AINTENANCE ROCEDURES Ignitor PCB Assembly Replacement Parts: PCB ASSY, IGNITOR (24.9661.1125) Tools: Screwdriver, #2 Phillips To remove and replace ignitor PCB assembly: CAUTION: Always use anti-static precautions when working with PCBs. WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 54 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL cover to yoke, and remove cover. (These screws are accessible from inside yoke legs.) Step 4. At Ignitor PCB assembly, remove two accessible 6-32 X 5/16" PPZ screws and two #6 lock washers which secure ignitor PCB assembly to yoke leg.

  • Page 55: Enclosure Assembly

    AINTENANCE AINTENANCE ROCEDURES Enclosure Assembly This section provides removal and replacement procedures for components found in the luminaire enclosure assembly. Removing Enclosure Covers To gain access to enclosure components, it will be necessary to remove the top and bottom covers. Tools: Screwdriver, #2 Phillips Allen Wrench, 3/16"...
  • Page 56 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL CAUTION: Be careful not to damage lens during next step. Step 4. Carefully lay luminaire on its side, ensuring that lens does not come into contact with any surface (Figure 2-23). Figure 2-23: Laying Luminaire on Its Side Step 5.

  • Page 57: Power Supply Replacement

    AINTENANCE AINTENANCE ROCEDURES Power Supply Replacement Parts: POWER SUPPLY, 130W +24V/5.4A (12.3126.1103) Tools: Screwdriver, #2 Phillips, stubby To remove and replace power supply: CAUTION: Always use anti-static precautions when working with PCBs. WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 58: Ballast Module Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Ballast Module Assembly Replacement Parts: ASSY, BALLAST MODULE - 700W ARC POWER SUPPLY (23.9671.1250) Tools: Screwdriver, #2 Phillips To remove and replace ballast module assembly: CAUTION: Always use anti-static precautions when working with PCBs.
  • Page 59 AINTENANCE AINTENANCE ROCEDURES Step 6. At ballast module assembly, disconnect wiring: Location Connector J102 2-Pos Connector J103 3-Pos Mate N Lok J108 Red 1+ (Choke) J109 Dark Blue 2– (Choke) J110 Orange 3+ (Choke) J111 Orange 4– (Choke) J112 8-Pos MTA J113 3-Pos MTA J202...

  • Page 60: Pan Motor Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Pan Motor Assembly Replacement Parts: ASSY, PAN MOTOR (22.9661.0664) Tools: Screwdriver, #2 Phillips To remove and replace pan motor assembly: WARNING: All maintenance procedures are to be performed with power removed from the luminaire.
  • Page 61 AINTENANCE AINTENANCE ROCEDURES Step 6. Slip belt off pan motor pulley. Step 7. Pull pan motor assembly part way out of enclosure, and disconnect sensor and motor wire connectors. Step 8. Remove pan motor assembly. CAUTION: Ensure no wire will be pinched between mounting plates before securing replacement pan motor assembly with screws.

  • Page 62: Main Controller Pcb Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Main Controller PCB Assembly Replacement Parts: PCB ASSY, MAIN CONTROLLER 3-PHASE (24.9661.1225) Tools: Screwdriver, #2 Phillips To remove and replace main controller PCB assembly: CAUTION: Always use anti-static precautions when working with PCBs.
  • Page 63 AINTENANCE AINTENANCE ROCEDURES Step 4. At top of PCB, remove two 6-32 X 5/16" PPZ screws and remove PCB (Figure 2-28). 6-32 X 5/16" PPZ Screw (2) Main Controller PCB Note: Some components not shown for clarity. Side View PCB fits into card guide on rail Input Panel Figure 2-28: Main Controller PCB Assembly Replacement...

  • Page 64: Dmx Input Pcb Assembly Replacement

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL DMX Input PCB Assembly Replacement Parts: PCB ASSY, DMX INPUT (24.9661.1251) Tools: Screwdriver, #2 Phillips To remove and replace DMX Input PCB assembly: CAUTION: Always use anti-static precautions when working with PCBs. WARNING: All maintenance procedures are to be performed with power removed from the luminaire.

  • Page 65: Cleaning Lens

    AINTENANCE AINTENANCE ROCEDURES Cleaning Lens Tools: 99% Isopropyl alcohol (commercial grade) Clean, white, lint-free cloth Cotton gloves To clean lens: WARNING: All maintenance procedures are to be performed with power removed from the luminaire. Step 1. Disconnect AC input cable from power source. CAUTION: Use caution when handling lens.
  • Page 66 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Notes 24-March-2004 02. 9671.0 010 C...

  • Page 67: Chapter 3. Illustrated Parts Breakdown

    HAPTER Illustrated Parts Breakdown This chapter contains illustrated parts breakdowns for all VL2000 wash luminaire assemblies. • Drawing Tree • Top Assembly • Head • Yoke • Enclosure • Cables 02.9 671.00 10 C 24-March-2004...

  • Page 68: Drawing Tree

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Drawing Tree VL2000 Wash Luminaire (20.9671.0001) VL2000 Wash Luminaire 20.9671.0001 Upper Enclosure Assembly Head Assembly Yoke Assembly Tilt Motor Assembly 21.9661.0004.05 21.9671.0005 22.9667.0600 22.9661.0665 continued on next page Ignitor PCB Assembly Fan Cover Assembly...
  • Page 69 LLUSTRATED ARTS REAKDOWN RAWING VL2000 Wash Luminaire (20.9671.0001) (cont.) continued from previous page Upper Enclosure Assembly 21.9661.0004.05 Connector Panel Pan Tube Pan Motor Assembly Assembly Assembly 700W Arc Power 21.9661.1205 21.9661.1208 22.9661.0664 Supply Ballast Module Assembly 23.9671.1250 Main Controller Pan/Tilt Encoder...

  • Page 70: Top Assembly

    02.8001.0001 PRODUCT SUPPORT SHEET, VARI-LITE CUSTOMER SERVICE 02.8052.0001 CARD, LIMITED WARRANTY (09-09-02) 02.8406.0001 TAG, LAMP NOTICE (added 09-03-03) 02.8700.0001 CARD, PRODUCT REGISTRATION - VL2000 02.9671.0002 UNPACK/QUICK START SHEET, VL2000 07.9667.0035 SHIPPING BOX, CARDBOARD - VL2000 08.2000.0001 CD-ROM, VL2000 LUMINAIRE 22.9661.1636 FAB ASSY, BRACKET TRUSS HOOK 71.2528.0700...

  • Page 71: Top Assembly

    Item Qty. Description 10.9628.0211 STABILIZER, PAN/TILT 10.9667.0617 HEAT SHIELD, YOKE CROSSMEMBER 10.9667.0632 COVER, YOKE THERMOFORM 16.9671.0004 LABEL LOCATION, VL2000 WASH LUMINAIRE 21.9661.0004.05 ASSY, UPPER ENCLOSURE VL2202 700W 21.9671.0005 HEAD ASSY 22.9661.0665 ASSY, TILT MOTOR 22.9667.0600 ASSY, YOKE 53.2002.0001 NUT, 6-32 KEP ZINC PLATED 53.6505.0020...
  • Page 72 3 (2 pl) 19 (8 pl) 11 (8 pl) 15 (8 pl) 17 (3 pl) 10 (5 pl) 25 (5 pl) 14 (5 pl) 24 (4 pl) 16 (4 pl) Figure 3-2: VL2000 Wash Luminaire 24-March-2004 02. 9671.0 010 C...

  • Page 73: Head

    LLUSTRATED ARTS REAKDOWN Head Head Assembly 21.9671.0005 Rev E Refer to Figure 3-3. Item Qty. Description 21.9667.0023 ASSY, FRONT COVER 10.9660.0332 PANEL, VENT COVER 10.9660.0333 FILTER, AIR FRONT COVER 12.9667.0020 MACHINED, FRONT COVER 53.6534.0004 RIVET, 3/32" OD POP 3/16 GRIP L STEEL 53.6633.0002 SCREW, #4 X 3/8"...
  • Page 74 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Head Assembly (cont.) 10 (2 pl) 15 (2 pl) 10 (2 pl) 14 (2 pl) 12 (2 pl) 11 (2 pl) 14 (4 pl) 9 (4 pl) Figure 3-3: Head Assy 24-March-2004 02. 9671.0 010 C...

  • Page 75: Front Internal Head Assembly

    LLUSTRATED ARTS REAKDOWN Front Internal Head Assembly 21.9671.0006 Rev E Refer to Figure 3-4. Item Qty. Description 10.9671.0223 SHAFT COLLET 10.9671.0313 LENS SUPPORT ARM 21.9671.0007 FRONT COLOR ASSY 21.9671.0492 ASSEMBLY, FRONT LENS (added 11-08-02) 22.9671.0402 100MM CONDENSER LENS 22.9671.0414 ASSY, CONVEX LENS 53.2200.0004 NUT, 4-40 KEPS SS 53.5558.0188...
  • Page 76 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Front Internal Head Assembly (cont.) 13 (4 pl) 8 (8 pl) 1 (4 pl) 12 (8 pl) 11 (8 pl) 2 (2 pl) 14 (4 pl) 15 (2 pl) 12 (4 pl) 9 (4 pl)

  • Page 77: Front Color Assembly

    LLUSTRATED ARTS REAKDOWN Front Color Assembly 21.9671.0007 Rev F Refer to Figure 3-5. Item Qty. Description 10.9671.0219 LENS SHAFT 10.9671.0347 MOUNTING BRACKET, HEAD, FRONT 21.9671.0150 ASSY, BLUE/AMBER COLOR WHEELS 21.9671.0173 ASSY, BLOCK/SHAFT 10.9671.0171 SHAFT, BLUE/AMBER COLOR WHEELS 10.9671.0172 BLOCK, MOUNTING, SHAFT 21.9671.0183 MOTOR ASSY, BLUE 21.9671.0184...
  • Page 78 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Front Color Assembly (cont.) 11 (4 pl) 15 (2 pl) 1 (4 pl) 17 (2 pl) 10 (2 pl) 9 (2 pl) 12 (2 pl) 14 (2 pl) 10 (3 pl) 13 (4 pl)

  • Page 79: Blue/Amber Color Wheels Assembly

    LLUSTRATED ARTS REAKDOWN Blue/Amber Color Wheels Assembly 21.9671.0150 Rev D Refer to Figure 3-6. Item Qty. Description 10.9671.0190 BUSHING, BLUE/AMBER 10.9671.0191 HUB ASSY, BLUE WHEEL 10.9671.0194 PULLEY, BLUE COLOR WHEEL 10.9671.0198 GASKET, COLOR WHEELS 10.9671.0199 SPRING, COLOR WHEELS 21.9671.0158 ASSY, AMBER COLOR WHEEL 21.9671.0162 GLASS ASSY, BLUE COLOR WHEEL 53.5558.0376...

  • Page 80: Amber Color Wheel Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Amber Color Wheel Assembly 21.9671.0158 Rev D Refer to Figure 3-7 Item Qty. Description 10.9671.0192 HUB ASSY, AMBER COLOR WHEEL 10.9671.0196 SPACER, CLAMP 10.9671.0198 GASKET, COLOR WHEELS 10.9671.0199 SPRING, COLOR WHEELS 21.9671.0163 GLASS ASSY, AMBER COLOR WHEEL 22.9671.0506...

  • Page 81: Amber Color Wheel Pulley Assembly

    LLUSTRATED ARTS REAKDOWN Amber Color Wheel Pulley Assembly 22.9671.0506 Rev 0 Refer to Figure 3-8 Item Qty. Description 10.9671.0193 PULLEY, AMBER COLOR WHEEL 54.1251.0001 BEARING, FLANGED 5/16" ID X 3/8" LG SINTERED BRONZE Figure 3-8: Amber Color Wheel Pulley Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 82: Blue Motor Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Blue Motor Assembly 21.9671.0183 Rev C Refer to Figure 3-9. Item Qty. Description 10.9671.0187 BRACKET, MOTOR ADJUSTABLE 44.5031.0001 MOTOR, STEPPER 42MM X 40MM, 10 OHM CUSTOM WINDINGS 53.6513.0023 SCREW, M3X 8MM LG PFZ METRIC 53.6558.1188...

  • Page 83: Amber Motor Assembly

    LLUSTRATED ARTS REAKDOWN Amber Motor Assembly 21.9671.0184 Rev C Refer to Figure 3-10. Item Qty. Description 10.9671.0187 BRACKET, MOTOR ADJUSTABLE 44.5031.0001 MOTOR, STEPPER 42MM X 40MM, 10 OHM CUSTOM WINDINGS 53.6513.0023 SCREW, M3X 8MM PFZ METRIC 53.6558.1188 SCREW, 6-40 X .188" SET CUPPED BLK OXIDE 54.1246.0001 BORE REDUCER, 1/4"...

  • Page 84: Front Lens Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Front Lens Assembly 21.9671.0492 Rev A Refer to Figure 3-11. Item Qty. Description 10.9671.0409 BACK CLAMP, CONCAVE LENS 10.9671.0421 LENS GASKET 10.9671.0491 FRONT CLAMP, CONCAVE LENS 12.9671.0418 CONCAVE LENS, ARRAY SMALL MASKED 42.9671.0490 LENS, FRONT STIPPLE 53.6611.0001...

  • Page 85: Convex Lens Assembly

    LLUSTRATED ARTS REAKDOWN Convex Lens Assembly 22.9671.0414 Rev B Refer to Figure 3-12. Item Qty. Description 10.9671.0419 FRONT CLAMP, CONVEX LENS 10.9671.0420 BACK CLAMP, CONVEX LENS 10.9671.0421 LENS GASKET 10.9671.0463 BUSHING, CONVEX LENS SLOTTED 10.9671.0464 BUSHING, CONVEX LENS DRIVE 10.9671.0465 PLATE, DRIVE BUSHING 12.9671.0416 MASKED, CONVEX LENS ARRAY SMALL...

  • Page 86: Rear Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Rear Assembly 21.9671.0009 Rev D Refer to Figure 3-13 Item Qty. Description 10.9638.0052 DAM, AIR, VL6 21.9660.0340.04 ASSY, REFLECTOR -VL6/VL6B LUMINAIRE 22.9667.0036 ASSY, TILT PULLEY/BEARING ASSY PRESS TO CASTING ASSY 22.9671.0404 ASSY, BACK CAP CABLE ASSY, YOKE TO HEAD GND 25.9667.0028...
  • Page 87 LLUSTRATED ARTS REAKDOWN Rear Assembly (cont.) 10 (2 pl) 14 (4 pl) 9 (4 pl) Figure 3-13: Rear Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 88: Tilt Pulley/Bearing Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Tilt Pulley/Bearing Assembly 22.9667.0036 Rev F Refer to Figure 3-14. Item Qty. Description 10.9667.0621 SPACER FLANGE, TILT PULLEY 22.9667.0039 ASSY, REAR CASTING & SIDE RAILS 22.9676.0086 ASSY, TILT BEARING HOUSING 22.9667.0602 ASSY, TILT PULLEY 150 TOOTH, 2MM PITCH 10.9667.0618...

  • Page 89: Tilt Bearing Housing Assembly

    LLUSTRATED ARTS REAKDOWN Tilt Bearing Housing Assembly 22.9676.0086 Rev 0 Refer to Figure 3-15 Item Qty. Description 12.9676.0085 HOUSING, TILT BEARING, MACHINED 53.6506.0001 BEARING, TORQUE TUBE, 2.625 OD 53.6522.2500 SCREW, 6-32 X 1/4 HEX MACH, UNSLOTTED, ZINC 55.3303.0006 WASHER, #6 LOCK INT. TOOTH SS 55.6677.0006 WASHER, .434 OD .156 ID .062 THK FLAT SS 5 (3 pl)

  • Page 90: Reflector Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Reflector Assembly 21.9660.0340.04 Rev F Refer to Figure 3-16. Item Qty. Description 10.9638.0057 CLIP, MOUNTING, REFLECTOR 12.9660.0073 ELLIPSOIDAL REFLECTOR W/ COATING 22.9673.0333 MOUNT ASSY, REFLECTOR 22.9660.0338 ASSY, DISCONNECT LAMP 10.9660.0335 CONTACT, CONTACT DISCONNECT LAMP 10.9660.0336...

  • Page 91: Back Cap Assembly

    LLUSTRATED ARTS REAKDOWN Back Cap Assembly 22.9671.0404 Rev D Refer to Figure 3-17. Item Qty. Description 10.9638.0117 KNOB, KNURLED, VL6 BACK CAP/LAMP ASSY. 10.9638.0128 BRACKET, IGNITOR CABLE 10.9638.0130 SPRING, BULB WIRE SHEATH 10.9638.0164 WASHER, FELT 10.9638.0188 COUNTERWEIGHT 10.9667.0411 LAMP CARRIAGE 10.9667.0412 LAMP TILT PLATE 22.9638.0129...
  • Page 92 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Item Qty. Description 55.3303.0004 WASHER, #4 LOCK INT.TOOTH SS 55.6540.0001 WASHER, #10 FLAT BRASS 55.6568.0017 SPRING, CPRSN .480" OD 1.500" LG SS 55.6568.0036 SPRING, CPRSN .360" OD .690" LG .032" WIRE DIA SS 55.6568.0048...

  • Page 93: Fan Cover Assembly

    LLUSTRATED ARTS REAKDOWN Fan Cover Assembly 21.9673.0024 Rev C Refer to Figure 3-18. Item Qty. Description 12.9671.0192 BAFFLE COVER, MOLDED, PLASTIC 21.9667.0510 ASSY, FAN DUCT 10.9667.0511 DUCT, SMALL FAN 10.9667.0512 CABLE MOUNT, SMALL DUCT 53.6534.0002 RIVET, 3/32" OD POP 3/16 GRIP RNG ALUM 21.9671.0058 DUCT ASSY, FAN, LARGE 10.9671.0051...
  • Page 94 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Fan Cover Assembly (cont.) 12 (4 pl) 15 (4 pl) 9 (2 pl) 18 (4 pl) 11 (4 pl) 17 (8 pl) 15 (4 pl) 19 (4 pl) 15 (4 pl) 18 (4 pl)

  • Page 95: Dimmer Bulkhead Assembly

    LLUSTRATED ARTS REAKDOWN Dimmer Bulkhead Assembly 21.9673.0290 Rev D Refer to Figure 3-19. Item Qty. Description 10.9621.0069 NUT, LOCK, WHEEL SHAFT 10.9621.0102 COLLET, LOCK, WHEEL SHAFT 10.9671.0039 BLADE, DIMMER (changed 08-21-03) 10.9638.0151 STABILIZER, MOTOR 10.9667.0291 DIMMER BULKHEAD 21.9667.0293 ASSY, UV DIMMER HEATSHIELD 10.9673.0292 DIMMER HEATSHIELD 41.9637.0047...
  • Page 96 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Dimmer Bulkhead Assembly (cont.) Note connector orientation 16 (2 pl) 12 (2 pl) 17 (3 pl) 10 (3 pl) 19 (4 pl) 20 (3 pl) 15 (2 pl) 13 (2 pl) 18 (4 pl)

  • Page 97: Optical Sensor Assembly

    LLUSTRATED ARTS REAKDOWN Optical Sensor Assembly 23.9667.0216 Rev C Refer to Figure 3-20. Item Qty. Description 52.6523.0006 CONN, HOUSING 6POS PLUG SHROUDED WIRE TO WIRE 52.6524.0002 CONN, HOUSING 2POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP 52.8371.0001 RECEPT, FASTON 24-20AWG UNISUL TIN PLT BRS .250 X .032 55.6706.0001...

  • Page 98: Color Bulkhead Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Color Bulkhead Assembly 22.9671.0077 Rev C Refer to Figure 3-21. Item Qty. Description 10.9671.0121 HEAT SHIELD, COLOR BULKHEAD 10.9671.0196 SPACER, CLAMP 10.9671.0198 GASKET, COLOR WHEELS 10.9671.0199 SPRING, COLOR WHEELS 21.9671.0124 BULKHEAD ASSY, COLOR W/O COLOR WHEELS 21.9671.0161...
  • Page 99 LLUSTRATED ARTS REAKDOWN Color Bulkhead Assembly (cont.) 10 (2 pl) 12 (2 pl) 13 (2 pl) 10 (4 pl) Figure 3-21: Color Bulkhead Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 100: Color W/O Color Wheels Bulkhead Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Color W/O Color Wheels Bulkhead Assembly 21.9671.0124 Rev 0 Refer to Figure 3-22. Item Qty. Description 10.9671.0125 LIGHT SHIELD, COLOR BULKHEAD 10.9671.0181 BULKHEAD, COLOR 10.9671.0195 BRACKET, MOUNTING SENSOR 21.9667.0119 ASSY, COLOR MOTOR 21.9671.0182 MOTOR ASSY, MAGENTA 24.9671.0175...

  • Page 101: Color Motor Assembly

    LLUSTRATED ARTS REAKDOWN Color Motor Assembly 21.9667.0119 Rev D Refer to Figure 3-23. Item Qty. Description 10.9621.0097 STABILIZER, STEPPER, GOBO WHEEL 10.9667.0120 COLOR MOTOR BULKHEAD 24.9638.0113 PCB ASSY, SENSOR 44.9667.0116 MOTOR, GOBO/COLOR WHEEL 53.6597.0001 SCREW, 4-40 X 3/16" PPZ 53.6599.0001 SCREW, 4-40 X 3/8"...

  • Page 102: Sensor Pcb Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Sensor PCB Assembly 24.9638.0113 Rev B Refer to Figure 3-24. Item Qty. Description 11.9638.0114 PCB, SENSOR, VL6 52.6229.0001 HEADER, 3POS MTA FRIC LOK STRT POST 60.1429.1503 RES, 1/4W 5% 150.0 OHM CF 86.7004.0001...

  • Page 103: Magenta Motor Assembly

    LLUSTRATED ARTS REAKDOWN Magenta Motor Assembly 21.9671.0182 Rev A Refer to Figure 3-25. Item Qty. Description 10.9671.0120 MOTOR PLATE, MAGENTA COLOR WHEEL 10.9671.0185 HUB, MAGENTA COLOR WHEEL 44.9667.0116 MOTOR, GOBO/COLOR WHEEL 53.5554.0250 SCREW, 4-40 X 1/4" LG SOCKET SET CUP POINT 55.2203.0001 SCREW, 4-40 X 1/4"...

  • Page 104: Crossfade Color Sensor Pcb Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Crossfade Color Sensor PCB Assembly 24.9671.0175 Rev 0 Refer to Figure 3-26. Item Qty. Description Ref. 11.9671.0175 PCB, CROSSFADE COLOR SENSOR 52.6229.0001 HEADER, 3-POS MTA FRIC LOK STRT POST 52.6447.0004 HEADER, SHROUDED 4 POSITION 86.7005.0001...

  • Page 105: Filter Wheel Assembly

    LLUSTRATED ARTS REAKDOWN Filter Wheel Assembly 22.9673.0145 Rev A Refer to Figure 3-27. Item Qty. Description 22.9673.9143 ASSY, FILTER WHEEL HUB AND CLIP 10.9638.0122 CLIP, WHEEL RETAINER 22.9673.9142 ASSY, COLOR WHEEL MARKED 53.6530.0002 RIVET, 1/8" OD POP .-63-.125 GR. LENGTH 41.6006.0020 ASSY, VL6 FILTER, MAGENTA (ST) 41.6006.0150...
  • Page 106 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Notes 24-March-2004 02. 9671.0 010 C...

  • Page 107: Chapter 4. Illustrated Parts Breakdown

    LLUSTRATED ARTS REAKDOWN Illustrated Parts Breakdown Yoke Yoke Assembly 22.9667.0600 Rev F Refer to Figure 3-28. Item Qty. Description 21.9667.0659 ASSY, COUNTERWEIGHT -VL2201 YOKE - 10.9667.0657 PLATE, MOUNT -VL2201 YOKE COUNTERWEIGHT - 10.9667.0658 COUNTERWEIGHT, YOKE - 53.2200.0010 NUT, 10-32 KEPS SS - 53.6514.0001 SCREW, 10-32 X 1 1/4"...
  • Page 108 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Yoke Assembly (cont.) 7 (4 pl) 7 (2 pl) 9 (12 pl) 8 (2 pl) 7 (4 pl) 9 (4 pl) 13 (4 pl) 10 (2 pl) 11 (2 pl) 5 (2 pl)

  • Page 109: Ignitor Pcb Assembly

    LLUSTRATED ARTS REAKDOWN Ignitor PCB Assembly 24.9661.1126 Rev B (Formerly 24.9661.1125 Rev D) Refer to Figure 3-29. Item Qty. Description 11.9661.1126 PCB, IGNITOR 52.8218.0002 TERM, PC VERT MNT 6-32 SCREW 15A J1-J4 60.1230.6493 RESISITOR, 1/4W 1% 6.49K OHM 60.1420.5104 RESISITOR, 1/4W 5% 51.0K OHM 60.1421.1205 RESISITOR, 1/4W 5% 120.0K OHM 60.1422.2001...
  • Page 110 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Ignitor PCB Assembly (cont.) Figure 3-29: Ignitor PCB Assembly 24-March-2004 02. 9671.0 010 C...

  • Page 111: Aux Controller Pcb Assembly

    LLUSTRATED ARTS REAKDOWN Aux Controller PCB Assembly 24.9661.1400 Rev G Refer to Figure 3-30. Item Qty. Description 11.9661.1400 PCB, AUX CONTROLLER 52.6399.0001 JUMPER, PROGRAMMING 52.6499.0007 CONN, 14POS DUAL ROW 2MM SOCKET STRIP FEED THRU 52.6578.0006 HEADER, 6CIR RT ANG DUAL ROW W/PEGS TIN PLT 52.6590.0003 HEADER, 3PIN SGL ROW R/A .025"...
  • Page 112 84.4285.0001 IC, NC7S04M5 HS INVERTER 85.3773.0001 IC, STEPMOTOR DRIVER U1, U3, U4, U7 87.7247.0001 IC, AM29F200BT FLASH MEMORY 5V 87.7302.00XX INSTALLER DISK SET, BURNER VL2000 LUMINAIRES 88.8130.0001 LED, GREEN SUR MT WATER CLEAR LENS (REEL) 24-March-2004 02. 9671.0 010 C...
  • Page 113 LLUSTRATED ARTS REAKDOWN Aux Controller PCB Assembly (cont.) Figure 3-30: Aux Controller PCB Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 114: Enclosure

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Enclosure Upper Enclosure Assembly 21.9661.0004.05 Rev DD Refer to Figure 3-31 Figure 3-32. Item Qty. Description 04.9640.0374 LABEL, P.E. GROUND 04.9661.1218.01 LABEL, PATENT, VL2201/VL2400 SERIES LUMINAIRES 04.9673.0040 LABEL, VL2202/VL2402 10.9640.0002 PAD, CHOKE 10.9661.0670 BRACKET, STABILIZER, SLOTTED 10.9661.0671...
  • Page 115 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description 25.9667.1516.01 CABLE ASSY, MAIN TO AUX/DATA & PWR (not shown) 25.9661.1517.01 CABLE ASSY, PAN/TILT CONTROL -2201 (not shown) 25.9661.1520 CABLE ASSY, CHASSIS TO YOKE GND (not shown) 25.9661.1532 CABLE ASSY, DATA I/O LINK -VL2400 (not shown) 25.9661.1551.01 CABLE ASSY, LAMP SUPPLY HARNESS XPIQ (not shown) 25.9667.0029...
  • Page 116 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Item Qty. Description 67.4015.0001 FILTER, EMI 16A 250V SINGLE PHASE 68.4580.0001 CHOKE, PFC POTTED 700W APS 68.9661.1113 CHOKE, BUCK 3.15MH, 4" CORE 12 AWG WIRE 24-March-2004 02. 9671.0 010 C...
  • Page 117 LLUSTRATED ARTS REAKDOWN NCLOSURE Upper Enclosure Assembly (cont.) 16 (2 pl) 33 (4 pl) 15 (2 pl) 56 (2 pl) 42 (4 pl) 36 (4 pl) 30 (4 pl) 34 (4 pl) 20 (2 pl) 51 (4 pl) 43 (4 pl) Figure 3-31: Upper Enclosure Assembly 02.9 671.00 10 C 24-March-2004...
  • Page 118 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Upper Enclosure Assembly (cont.) 38 (2 pl) 4 (2 pl) 33 (3 pl) 45 (2 pl) 37 (2 pl) 31 (3 pl) 33 (2 pl) 50 (2 pl) 32 (2 pl) 39 (4 pl)

  • Page 119: Connector Panel Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Connector Panel Assembly 21.9661.1205 Rev E Refer to Figure 3-33. Item Qty. Description 10.9661.1252 LAYOUT, ENCLOSURE OVERLAY 10.9661.1259 BRACKET, INPUT 24.9661.1225 PCB ASSY, MAIN CONTROLLER 3-PHASE 24.9661.1251 PCB ASSY, DMX INPUT 25.9661.1511 CABLE ASSY, AC INPUT PIGTAIL (EURO) -VL8 53.6513.0019 SCREW, M3 X 5MM LG PPB METRIC 53.6525.0001...

  • Page 120: Main Controller 3-Phase Pcb Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Main Controller 3-Phase PCB Assembly 24.9661.1225 Rev R Refer to Figure 3-34. Item Qty. Description 10.9661.1275 HEATSINK, MAIN CONTROLLER 11.9661.1225 PCB, MAIN CONTROLLER 3PHASE 52.6284.0001 HEADER, 4POS MTA FRCT LOK STRT POST 52.6296.0001 HEADER, 8POS MTA FRCT LOK STRT POST 52.6297.0001...
  • Page 121 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description 60.9461.7323 RES, .1W 1% 7.32 K 100V CHIP THK FLM R26 & R32 SMT0805 60.9471.0200 RES, 2W 1% 0.2 OHM POWER METAL STRIP R34 & R42 SUR MT 62.2104.3826 CAP, 82UF 35V RAD ALUM 6.3 X 15MM 20% LOW ESR 62.4000.0105 CAP, .1UF 50V 20% CER CHIP SUR MT Z5U...
  • Page 122 U20 & U21 86.6105.0001 IC, HCPL-0600 OPTO COUPLER SMD U9, U10 & U16 87.7247.0001 IC, AM29F200BT FLASH MEMORY 5V 87.7302.00XX INSTALLER DISK SET, BURNER VL2000 LUMINAIRES (not shown) 88.8123.0002 LED, YEL, HP, 1719 88.8123.0003 LED, GRN, HP, 1790 D1 & D2 88.8139.0002...
  • Page 123 LLUSTRATED ARTS REAKDOWN NCLOSURE Main Controller 3-Phase PCB Assembly (cont.) Figure 3-34: Main Controller 3-Phase PCB Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 124: Dmx Input Pcb Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL DMX Input PCB Assembly 24.9661.1251 Rev D Refer to Figure 3-35. Item Qty. Description 11.9661.1251 PCB, DMX INPUT 52.6525.0005 HEADER, 5-POS RA SHROUDED .1" CTR 52.6585.0005 CONN, XLR 5PIN FEMALE PC MOUNT VERTICAL 52.6586.0005...

  • Page 125: Pan Tube Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Pan Tube Assembly 21.9661.1208 Rev K Refer to Figure 3-36. Item Qty. Description 10.9661.1247 TOGGLE STOP 10.9661.1290 PAN TUBE 10.9661.1291 FLANGE, PAN TUBE 21.9661.1207 ASSY, PAN SUPPORT PLATE - 10.9661.1297 PLATE, PAN SUPPORT - 55.2139.0003 STANDOFF, 1/4" RND 8-32 .188"LG FF ALUM 21.9661.1212 ASSY, PAN BEARING CUP, FLANGE SIDE - 10.9661.0611.2...
  • Page 126 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Pan Tube Assembly (cont.) 12 (4 pl) 8 (4 pl) 11 (3 pl) Figure 3-36: Pan Tube Assembly 24-March-2004 02. 9671.0 010 C...

  • Page 127: Pan Motor Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Pan Motor Assembly 21.9661.1210 Rev F (Formerly 22.9661.0664 Rev E) Refer to Figure 3-37. Item Qty. Description 10.9661.1298 PLATE, TENSION ADJUST, PAN MOTOR 22.9661.0608 ASSY, DRIVE PULLEY - 10.9661.0640 CODEWHEEL, 90 COUNT - 10.9661.0649 TIMING PULLEY, 2MM GT, 17 TOOTH - 53.5561.0250 SCREW, 6-40 X 1/4"...
  • Page 128 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Pan Motor Assembly (cont.) 6 (2 pl) 10 (2 pl) 9 (2 pl) 11 (2 pl) 8 (2 pl) 10 (2 pl) 7 (4 pl) Figure 3-37: Pan Motor Assembly 24-March-2004 02. 9671.0 010 C...

  • Page 129: Pan/Tilt Encoder Pcb Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE Pan/Tilt Encoder PCB Assembly 24.9661.0629 Rev 0 Refer to Figure 3-38. Item Qty. Description 11.9661.0629 PCB, ENCODER SENSOR 52.6613.0005 HEADER, 5-POS SGL ROW SHROUDED LATCHING 52.6613.0006 HEADER, 6-POS SGL ROW SHROUDED LATCHING 60.9460.1802 RES, .1W 5% 180.0 OHM 100V CHIP SUR MT R1, R2 62.3009.0103 CAP, .01UF 50V 10% MONO CER CHIP SUR MT...

  • Page 130: 700W Arc Power Supply Ballast Module

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL 700W Arc Power Supply Ballast Module 23.9671.1250 Rev D Refer to Figure 3-39. Item Qty. Description 06.6032.0009 CABLE MARKER TIE, WHITE 19 X 7.4" 10.9661.1260 HEAT SINK, LEFT 1200 WATT POWER SUPPLY 10.9661.1261 HEAT SINK, RIGHT 1200 WATT POWER SUPPLY 10.9661.1262...
  • Page 131 LLUSTRATED ARTS REAKDOWN NCLOSURE 700W Arc Power Supply Ballast Module (cont.) 29 (3 pl) 12 (4 pl) 13 (2 pl) 34 32 15 (7 pl) (4 pl) 18 (2 pl) 17 (2 pl) 20 (7 pl) 18 (7 pl) 11 (2 pl) 30 (4 pl) 10 (4 pl) 20 (2 pl)

  • Page 132: 700W Ballast Board Pcb Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL 700W Ballast Board PCB Assembly 24.9661.1130 Rev C Refer to Figure 3-40. Item Qty. Description 10.9661.1356 GUIDE, APS RIDER PCB 11.9661.1120 PCB, 400/625W BALLAST BOARD 51.5031.0001 HEATSINK, TO-220 CLIP-ON ALUM BLACK ANODIZED PC MT 52.6229.0001...
  • Page 133 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description 60.1424.2702 RES, 1/4W 5% 27.0 K CF R103 & R118 60.1426.1003 RES, 1/4W 5% 100.0 K CF R226 & R227 60.1431.1007 RES, 1/4W 5% 10.0 OHM R217 60.3432.2004 RES, 2W 5% 20.0 K MET OXIDE R115 &...
  • Page 134 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Item Qty. Description 80.2623.0003 TRANSISTOR, 2N4403 PNP 40V 600MA TO-92 Q103, Q204 & Q211 80.2643.0001 TRANSISTOR, MPSW63 1W PNP Q205 & Q210 DARLINGTON 30V 500MA 1W TO-92 82.4308.4937 DIODE, 1N4937 FAST 600V 1A D206-D210 82.4317.5819...

  • Page 135: 700W Ballast Rider Board Pcb Assembly

    LLUSTRATED ARTS REAKDOWN NCLOSURE 700W Ballast Rider Board PCB Assembly 24.9661.1131 Rev b Refer to Figure 3-41. Item Qty. Description 10.9661.1355 STABILIZING EXTRUSION, APS RIDER BD 11.9661.1111 PCB, BALLAST RIDER 52.6297.0001 HEADER, 2PIN MTA FRCT LOK STRT POST J402 52.6576.0012 CONN, 12 CIR .100"...
  • Page 136 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Item Qty. Description 60.9464.2004 RES, 1/8W 5% 20.0 K 200V CHP THK FLM S- R308, R309, R402, MT1206 R417, R418, R424, R425, R426, R428 60.9464.2005 RES, 1/8W 5% 200.0 K 200V CHP THK FLM S-...
  • Page 137 LLUSTRATED ARTS REAKDOWN NCLOSURE Item Qty. Description 62.4006.0222 CAP, 2200PF 50V 5% CER CHIP SUR MT X7R C401 0805 62.4007.0474 CAP, .47UF 50V 20% CER CHIP SUR MT Z5U C304, C402 1210 62.4221.0105 CAP, 1UF 50V 20% ALUM ELECTRO SUR MT C412 62.4223.0475 CAP, 4.7UF 50V ALUM ELECTRO SUR MT...

  • Page 138: Tilt Motor Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Tilt Motor Assembly 22.9661.0610 Rev D (Formerly 22.9661.0665 Rev E) Refer to Figure 3-42. Item Qty. Description 10.9661.1298 PLATE, TENSION ADJUST, PAN MOTOR 22.9661.0608 ASSY, DRIVE PULLEY - 10.9661.0640 CODEWHEEL, 90 COUNT - 10.9661.0649 TIMING PULLEY, 2MM GT, 17 TOOTH - 53.5561.0250...
  • Page 139 LLUSTRATED ARTS REAKDOWN NCLOSURE Tilt Motor Assembly (cont.) 6 (2 pl) 10 (2 pl) 9 (2 pl) 8 (2 pl) 10 (2 pl) 7 (4 pl) Figure 3-42: Tilt Motor Assembly 02.9 671.00 10 C 24-March-2004...
  • Page 140 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL 24-March-2004 02. 9671.0 010 C...

  • Page 141: Chapter 5. Illustrated Parts Breakdown

    LLUSTRATED ARTS REAKDOWN ABLES Illustrated Parts Breakdown Cables Ground Strap Cable Assembly 25.8007.2212 Rev 0 Refer to Figure 3-43. Item Qty. Description 52.8329.0001 TERM, RING # 6 22-16 AWG NON-INS 73.7130.0002 0.33 WIRE, 7/64" TUBULAR BRAID SILVER-PLATED Figure 3-43: Ground Strap Cable Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 142: Ac Input Pigtail (Euro) Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL AC Input Pigtail (Euro) Cable Assembly 25.9661.1511 Rev D Refer to Figure 3-44. Item Qty. Description 52.6274.2313 STRAIN RELIEF, SKINTOP FLEX TYPE PG13 BLK 52.6401.2321 CONN, PLUG "CE MARKED" 20A 250V TWIST-LOCK MALE LINE, 3- WIRE 52.8231.0005...

  • Page 143: Ac Input Link Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES AC Input Link Cable Assembly 25.9661.1512 Rev B Refer to Figure 3-45. Item Qty. Description 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 52.8313.0001 RCPT, FASTON 1/4" 18-14 AWG FLAG DBL CRP 55.2186.0001 CABLE TIE, .10" WD 4.00" LG SMALL 73.6016.0009 WIRE, 16AWG 600V 105C PVC WHT UL1015 73.6016.0010...

  • Page 144: Ac Input Splitter Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL AC Input Splitter Cable Assembly 25.9661.1513 Rev C Refer to Figure 3-46. Item Qty. Description 52.6231.0001 PLUG HOUSING, MNLOK PLUG 3POS 52.6464.0003 CONN HOUSING, SL-156 3 POS 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8270.0001...

  • Page 145: Lvs Chassis Ground Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES LVS Chassis Ground Cable Assembly 25.9661.1514 Rev A Refer to Figure 3-47. Item Qty. Description 52.8231.0001 TERM, RING #6 BLUE 16-14 AWG REEL PIDG 52.8271.0001 FASTON RECEPT, 16-14 AWG (REEL) 73.3516.0504 WIRE, 16 AWG 300V 105C PVC GRN/YEL UL1569 Figure 3-47: LVS Chassis Ground Cable Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 146: Main To Aux/Data & Power Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Main To Aux/Data & Power Cable Assembly 25.9667.1516.01 Rev - (Formerly 25.9661.1516.01 Rev B) Refer to Figure 3-48. Item Qty. Description 52.6484.0006 RECEPT, 6POS DUAL ROW MINI-FIT JR 52.8333.0001 CONTACT, FEMALE 18-20 AWG REEL HCS (PWR) 52.8333.2228...

  • Page 147: Pan/Tilt Control Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Pan/Tilt Control Cable Assembly 25.9661.1517.01 Rev E Refer to Figure 3-49. Item Qty. Description 52.6211.0008 COVER, BACK SHIELD/NON-SHIELD F/DBL ROW 20POS 52.6212.0008 COVER, FRONT LATCH F/DBL ROW 20POS 52.6524.0005 CONN, HOUSING 5POS RECEPTACLE 52.6588.0007 CONN, HOUSING 7CIR DISCONNECTABLE CRIMP STYLE XH 52.6610.0008 CONN, HOUSING 20POS DBL ROW UNLOADED 52.7007.0001...
  • Page 148 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Pan/Tilt Control Cable Assembly (cont.) 27.00 4 (2 pl) 6 (6 pl) 3 (2 pl) 7 (10 pl) 8 (16 pl) 28.00 9 (3 pl) 23.00 Figure 3-49: Pan/Tilt Control Cable Assembly 24-March-2004...

  • Page 149: Lamp Supply Control Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Lamp Supply Control Cable Assembly 25.9661.1518 Rev A Refer to Figure 3-50. Item Qty. Description 52.6396.2208 RECEPT, 8POS MTA100 W/POL TAB RED CLSD END 1.25 55.2197.0001 HEATSHRINK, 3/8" BLACK 1.67 73.7028.0001 CBL, 22AWG 8COND Figure 3-50: Lamp Supply Control Cable Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 150: Chassis To Yoke Ground Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Chassis To Yoke Ground Cable Assembly 25.9661.1520 Rev A Refer to Figure 3-51. Item Qty. Description 52.8250.0001 TERM, #8, RING, 10AWG 73.7089.0504 15.17 WIRE, 22AWG 300V 200C TEF GRN/YEL UL1180 1 (2 pl)

  • Page 151: Lamp Supply Ot/Not On Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Lamp Supply OT/Not On Cable Assembly 25.9661.1531 Rev A Refer to Figure 3-52. Item Qty. Description 52.6396.2202 RECEPT, 2POS MTA100 W/POL TAB RED CLSD END 52.6396.2203 RECEPT, 3POS MTA100 W/POL TAB RED CLSD END 52.6396.2204 RECEPT, 4POS MTA100 W/POL TAB RED CLSD END 1.33 73.3522.0002 WIRE, 22AWG 300V 105C PVC RED UL1569...

  • Page 152: Data I/O Link Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Data I/O Link Cable Assembly 25.9661.1532 Rev A Refer to Figure 3-53. Item Qty. Description 52.6524.0005 CONN, HOUSING 5POS RECEPTACLE 52.8346.0001 CONTACT, 24-30AWG FEMALE CRIMP 55.2199.0001 0.10 HEATSHRINK, 1/16" BLACK 55.2200.0001 0.08 HEATSHRINK, 3/16" BLACK 73.7039.0001...

  • Page 153: Dc Output Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES DC Output Cable Assembly 25.9661.1543 Rev 0 Refer to Figure 3-54. Item Qty. Description 52.6464.0002 CONN HOUSING, SL-156 2 POS 52.6484.0004 RECEPT, 4 POS DUAL ROW MINI-FIT JR 52.8298.0002 TERM, WIRE PIN 16-14AWG 52.8323.0001 CONTACT, CRIMP 18-22AWG SL-156 52.8333.0001 CONTACT, FEMALE 18-20 AWG REEL HCS 73.3518.0002...

  • Page 154: Lamp Supply Harness Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Lamp Supply Harness Cable Assembly 25.9661.1551.01 Rev 0 (Formerly 25.9661.1544.01) Refer to Figure 3-55. Item Qty. Description 25.9661.1518 CABLE ASSY, LAMP SUPPLY CONTROL 25.9661.1531 LAMP SUPPLY OT/ NOT ON 25.9661.1550 CABLE ASSY, DC OUTPUT-VLT130 55.2186.0001...

  • Page 155: Motor Harness Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Motor Harness Cable Assembly 25.9671.0007 Rev D Refer to Figure 3-56. Item Qty. Description 04.9671.0041.00 LABEL SET, MOTOR HARNESS-2402 52.6211.0017 COVER, BACK SHIELD/NON-SHIELD F/DBL ROW 50-POS 52.6212.0017 COVER, FRONT LATCH F/DBL ROW 50-POS 52.6396.2403 RECEPT, 3-POS MTA100 W/POL TAB 24AWG CLSD END 52.6467.0004 CONN, FEM PLUG 4-POS 30-24 AWG CRIMP PHR 52.6467.0011...
  • Page 156 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Motor Harness Cable Assembly (cont.) 14 (50pl) 14 (50pl) 7 (4 pl) 7 (4 pl) 13 (5 pl) FIX/ CLRW OTSW 4 (2 pl) MBA/CLRS 7 (4 pl) FIX/CLRS 15 (15 pl) 13 (4 pl)

  • Page 157: Yoke To Head Ground Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Yoke to Head Ground Cable Assembly 25.9667.0028 Rev 0 Refer to .Figure 3-57. Item Qty. Description 52.8250.0001 TERM, #8 RING, 10AWG 73.7089.0504 WIRE, 22AWG 300V 200C TER GRN/YEL UL1180 Figure 3-57: Yoke to Head Ground Cable Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 158: Lamp Supply To Relay Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Lamp Supply To Relay Cable Assembly 25.9667.0029 Rev D Refer to Figure 3-58. Item Qty. Description 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 55.2186.0001 CABLE TIE, .10" WD 4.00" LG SMALL 55.6699.0003 2.33...

  • Page 159: Ignitor To Relay Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES Ignitor To Relay Cable Assembly 25.9667.0030 Rev A Refer to Figure 3-59. Item Qty. Description 52.8231.0005 TERM, RING #6 BLUE 16-14 AWG PIDG 52.8312.0001 RECP, FASTON 1/4" 18-14 AWG INSULATED VO 73.7101.0009 WIRE, 14AWG 15KV 150C SILICONE 41/30 STRANDING Figure 3-59: Ignitor To Relay Cable Assembly 02.9 671.00 10 C 24-March-2004...

  • Page 160: Head Ot Switch #2 Cable Assembly

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Head OT Switch #2 Cable Assembly 25.9667.0146 Rev A Refer to Figure 3-60. Item Qty. Description 52.6523.0002 CONN, HOUSING 2POS PLUG SHROUDED WIRE TO WIRE 52.8347.0001 CONTACT, 24-30AWG MALE CRIMP 52.8371.0001 RECEPT, FASTON 24-20AWG UNISUL TIN PLT BRS .250 X .032 TAB 73.6224.0005...

  • Page 161: Dc Output Xpiq Cable Assembly

    LLUSTRATED ARTS REAKDOWN ABLES DC Output XPiQ Cable Assembly 25.9661.1550 Rev 0 Refer to Figure 3-61. Item Qty. Description 52.6434.1806 CONN, 6 POS 18 AWG MTA-156 WO/TABS ORG RECPT 52.6464.0002 CONN HOUSING, SL-156 2 POS 52.6484.0004 RECEPT, 4 POS DUAL ROW MINI-FIT JR 52.8323.0001 CONTACT, CRIMP 18-22 AWG SL-156 52.8333.0001...
  • Page 162 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL 24-March-2004 02. 9671.0 010 C...

  • Page 163: Appendix A. Technical Bulletins

    ECHNICAL ULLETIN PPENDIX Technical Bulletins VL2000 Wash Luminaire Technical Bulletin List The following table identifies the current technical bulletins associated with the VL2000 wash luminaire. These improvements have been incorporated into this manual. Technical Bulletin Description V24-008 Thermal switch upgrade.
  • Page 164 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL Notes 24-March-2004 02. 9671.0 010 C...

  • Page 165: Vl2000 Wash Luminaire Wire Diagram (Sheet 1)

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Chapter 3 Diagrams VL2000 Wash Luminaire Wire Diagram (Sheet 1) 02.9 671.00 10 C 24-March-2004...

  • Page 166: Vl2000 Wash Luminaire Wire Diagram (Sheet 2)

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE VL2000 Wash Luminaire Wire Diagram (Sheet 2) 02.9 671.00 10 C 24-March-2004...

  • Page 167: 400W/625W/700W Ballast Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE 400W/625W/700W Ballast Schematic 02.9 671.00 10 C 24-March-2004...
  • Page 168 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE 400W/625W/700W Ballast Schematic (cont.) 02.9 671.00 10 C 24-March-2004...

  • Page 169: Ballast Rider Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Ballast Rider Schematic 02.9 671.00 10 C 24-March-2004...

  • Page 170: Auxiliary Controller Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic 02.9 671.00 10 C 24-March-2004...
  • Page 171 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic (cont.) 02.9 671.00 10 C 24-March-2004...
  • Page 172 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Auxiliary Controller Schematic (cont.) 02.9 671.00 10 C 24-March-2004...

  • Page 173: Main Controller Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic 02.9 671.00 10 C 24-March-2004...
  • Page 174 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 671.00 10 C 24-March-2004...
  • Page 175 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 671.00 10 C 24-March-2004...
  • Page 176 VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Main Controller Schematic (cont.) 02.9 671.00 10 C 24-March-2004...

  • Page 177: Dmx Input Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE DMX Input Schematic 02.9 671.00 10 C 24-March-2004...

  • Page 178: Ignitor Schematic

    VARI❋LITE® - VL2000™ W UMINAIRE ERVICE ANUAL EFERENCE Ignitor Schematic 02.9 671.00 10 C 24-March-2004...
  • Page 180 E x p r e s s y o u r s e l f . Vari-Lite 10911 Petal Street Dallas, Texas 75238 1-877-VARI-LITE Fax 214.647.8038 www.vari-lite.com ©2001-2004 Genlyte Thomas Group LLC. All rights reserved. Printed in the U.S.A.

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