Lincoln Electric statiflex 200-m Operator's Manual
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Lincoln Electric statiflex 200-m Operator's Manual

Lincoln Electric statiflex 200-m Operator's Manual

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Operator's Manual
Statiflex
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM10348
| Issue D ate Dec-16
© Lincoln Global, Inc. All Rights Reserved.
®
200-M
For use with machines having Product Numbers:
K1654-4 - Single Arm Base Unit
K1654-5 - Dual Arm Base Unit
K1654-6 - High Efficiency Single Arm
Base Unit
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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  • Page 1 Operator’s Manual ® Statiflex 200-M For use with machines having Product Numbers: K1654-4 - Single Arm Base Unit K1654-5 - Dual Arm Base Unit K1654-6 - High Efficiency Single Arm Base Unit Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation:...
  • Page 2 THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
  • Page 3 MAGNETIC FIELDS MAY W117.2-1974. A Free copy of “Arc Welding Safety” booklet BE DANGEROUS E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. 2.a. Electric current flowing through any conductor BE SURE THAT ALL INSTALLATION, OPERATION, causes localized Electric and Magnetic Fields (EMF).

  • Page 4: Electric Shock Can Kill

    S FETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
  • Page 5 S FETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
  • Page 6 STATIFLEX 200-M SAFETY As a rule of thumb, for many mild steel electrode, if the air is (Permissible Exposure Limit), and the recommended guideline, the visibly clear and you are comfortable, then the ventilation is ACGIH TLV (Threshold Limit Value), for many compounds found in generally adequate for your work.
  • Page 7 TLV and PEL values are as of October 2013. Always check Safety and 313 of the Emergency Planning and Community Right- Data Sheet (SDS) with product or on the Lincoln Electric website at to-Know Act of 1986 and of 40CFR 370 and 372.

  • Page 8: Table Of Contents

    TABLE OF CONTENTS INSTALLATION ...........................SECTION A TECHNICAL SPECIFICATIONS ......................A-1 GENERAL DESCRIPTION ........................A-2 COMPONENTS ..........................A-3 UNPACKING .............................A-3 INSTALLATION ..........................A-4 STATIFLEX 200-M(/HE) SINGLE ARM....................A-4 STATIFLEX 200-M DUAL ARM ......................A-6 OPERATION ..........................SECTION B USERS ............................B-2 INTENDED USE ..........................B-2 MODIFICATIONS..........................B-2 OPERATION .............................B-2 PRODUCT COMBINATIONS .......................B-4 ............................B-4 FILTER MAINTENANCE INDICATOR ....................B-4...

  • Page 9: Installation

    113ºF (45ºC) STATIFLEX 200-M(/HE) MAX. 735 CFM (1,250 M SINGLE ARM MAXIMUM RELATIVE HUMIDITY MAX. 1,200 CFM (2,040 M /H) AT STATIFLEX 200-M DUAL ARM SIMULTANEOUS USE OF TWO SF2400 FILTER TYPE DISPOSABLE CELLULOSE STATIFLEX 200-M SINGLE/ LONGLIFE FILTER CARTRIDGE...

  • Page 10: General Description

    K1654-4 Statiflex 200-M Single Arm stationary filter unit with filter cartridge. disposable filter cartridge - filter class MERV 11 (untreated); The Statiflex 200-M/HE is used for filtering fume which is released MERV 14 (treated) during the most common welding processes, such as: •...

  • Page 11: Components

    INSTALLATION STATIFLEX 200-M ComPonents unPaCKing The Statiflex 200-M(/HE) Single and Dual Arm housing consists of Check that the product package is complete. The package should the following main components and features (See Figure A.1): contain: A. Outlet Opening (2) STATIFLEX 200-M(/HE) SINGLE ARM B.

  • Page 12: Installation

    For information on installation of fume extrac- tion arm(s) and extraction fan(s), refer to the corresponding manuals. NOTE: Mount the Statiflex 200-M, extraction fan(s) and fume ATTENTION extraction arm(s) as close as possible to the source of welding. Use adequate mounting hardware for...
  • Page 13 SF2400 fan, the SF2400 will be in reverse position, resulting in centerpoints of fan 8 in. HOSE CLAMP outlet and Statiflex 200-M(/HE) inlet not aligning. This will not affect system performance. REDUCER 6.4 in. - 8 in. NOTE: When installing in combination with the SF4200 fan, first mount flexible outlet with steel bushing (included with SF4200 fan package) on the fan housing.

  • Page 14: Statiflex 200-M Dual Arm

    INSTALLATION STATIFLEX 200-M ATTENTION statiFlex 200-m dual arm NOTE: The Statiflex 200-M Dual Arm should be mounted between The SF 2400 which is mounted right of the Installation Steps: two SF2400 extraction fans. Statiflex 200-M filter unit will be in reverse position, resulting in centerpoints of fan outlet and filter inlet not aligning.
  • Page 15 INSTALLATION STATIFLEX 200-M FIGURE A.14 3. Using a multi-purpose power saw, cut open both outlets of the FIGURE A.12 filter cover. See Figure A.12. OUTLET OPENING INLET HOSE CLAMP 8 in. DIAMETER CONNECTION HOSE 9. Fit the other ends of the 8 in. connection hoses over the 8 in.

  • Page 16: Operation

    • Avoid using the product for filtering dust • The Statiflex 200-M functions only if the welding fumes are particles which are released when welding blown directly through an extraction fan into the filter. surfaces treated with primer.

  • Page 17: Users

    Fifth, after passing through the LongLife filter, the filtered air • grinding aluminum and magnesium exits the Statiflex 200-M via the outlet opening(s) at top of unit. If • flame spraying desired, and local or federal regulations permit, filtered air can •...

  • Page 18: Product Combinations

    The indicator slowly moves from green to red as filter cartridge STATIFLEX 200-M DUAL ARM FIGURE B.1 becomes saturated or clogged. In order to operate the Statiflex 200-M Dual Arm system, selection of following products is required: K1656-9 (2) SF2400 extraction fan required •...
  • Page 19 ACCESSORIES STATIFLEX 200-M ACCESSORIES The following products can be obtained as an option: • K1656-4 SF4200 in place of SF2400 • K1669-4 Lamp + Arc Sensor Kit for SF2400 fan • K1669-10 Lamp + Arc Sensor Kit for SF4200 fan •...

  • Page 20: Maintenance

    STATIFLEX 200-M MAINTENANCE ATTENTION MAINTENANCE WARNING Do not use compressed air or high pressure water sprayer to clean LongLife filter cartridge, prefilter or optional Activated Have qualified personnel do the maintenance work. Turn Carbon Filter. the power off before working inside the machine. In...

  • Page 21: Filter Replacement

    STATIFLEX 200-M MAINTENANCE TABLE D.1 – PERIODIC MAINTENANCE EVERY EVERY 6 COMPONENT ACTION MONTH MONTHS Unless LongLife filter cartridge is clean, check if indicator moves upwards upon Filter Maintenance Indicator X [*] starting fan(s). If not, See Troubleshooting Section. Prefilter, LongLife filter cartridge Check for damage, clogging and saturation.
  • Page 22 STATIFLEX 200-M MAINTENANCE Replacement Steps: FIGURE D.1 See Figure D.1 for steps 1-9. 1. Disconnect the extraction fan(s) from the input power. 2. Loosen latches (A) and remove the filter cover (B). 3. Unscrew the knurled nut (C) and remove the filter cover plate (D).

  • Page 23: Troubleshooting

    TROUBLESHOOTING TROUBLESHOOTING GUIDE Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid ELECTRICAL SHOCK, please observe all safety notes and precautions detailed throughout this manual.
  • Page 24 LongLife filter cartridge. Poor suction. Outlet(s) blocked. Remove obstructions from the outlet opening(s) and/or Statiflex 200-M(/HE) does not connected ductwork. function properly. LongLife filter cartridge clogged (check filter Remove obstructions from the outlet opening(s) and/or maintenance indicator - See Figure B.1).
  • Page 25 STATIFLEX 200-M DIAGRAMS...
  • Page 26 STATIFLEX 200-M DIAGRAMS...
  • Page 27 STATIFLEX 200-M DIAGRAMS...
  • Page 28 STATIFLEX 200-M DIAGRAMS...
  • Page 29 STATIFLEX 200-M DIAGRAMS...
  • Page 30 STATIFLEX 200-M DIAGRAMS...
  • Page 31 STATIFLEX 200-M DIAGRAMS...
  • Page 32 STATIFLEX 200-M DIAGRAMS ONLY FOR DUAL ARM NRV HD Position air flow: air flow: top - down bottom - up flow flow flow Mounting mounting mounting flow mounting mounting INSTRUCTION SHEET 0519000260/251011/B...
  • Page 33 THIS PAGE INTENTIONALLY LEFT BLANK...
  • Page 34 Statiflex 200-M Single Arm Base Unit - K1654-4...
  • Page 35 Miscellaneous Items PART NUMBER DESCRIPTION 9SS10888-47 HOSE CLAMP 8" 9SS31256-7 FLEXIBLE DUCT 9SFC0711010460 BRACKET WALL MOUNTING 9SFC0401102050 SEALING RING 9SFC0717030180 REDUCER Statiflex 200-M Single Arm Base Unit - K1654-4...
  • Page 36 PLATE FILTER RETAINING 9SS31225-5 ROD THREADED FILTER RETAINING KP1673-1 FILTER 200-M 9SFC0704090030 PLATE REINFORCING 9ST14731-105 M6 X 60 9SS31223-5 DRAW LATCH 9SM22196-1 DECAL WARNING FRENCH 9SS31225-14 STATIFLEX ROTATIONAL MOLDED KIT 9ST10642-362 FLEX TUBE Statiflex 200-M Single Arm Base Unit - K1654-4...
  • Page 37 Statiflex 200-M Single Arm Base Unit - K1654-4 General Assembly P-948-C.jpg Statiflex 200-M Single Arm Base Unit - K1654-4...
  • Page 38 Statiflex 200-M Dual Arm, 8 In Hose Kit - K1654-5...
  • Page 39 Miscellaneous Items PART NUMBER DESCRIPTION 9SS10888-47 HOSE CLAMP 8" 9SS31256-7 FLEXIBLE DUCT 9SFC0711010460 BRACKET WALL MOUNTING 9SFC0401102050 SEALING RING 9SFC0042021060 NON-RETURN VALVE 9SFC0717030180 REDUCER Statiflex 200-M Dual Arm, 8 In Hose Kit - K1654-5...
  • Page 40 9SS31225-5 ROD THREADED FILTER RETAINING KP1673-1 FILTER 200-M 9SFC0704090030 PLATE REINFORCING 9ST14731-105 M6 X 60 9SS31223-5 DRAW LATCH 9SM22196-1 DECAL WARNING FRENCH 9ST10642-362 FLEX TUBE 9SS31225-14 STATIFLEX ROTATIONAL MOLDED KIT Statiflex 200-M Dual Arm, 8 In Hose Kit - K1654-5...
  • Page 41 Statiflex 200-M Dual Arm, 8 In Hose Kit - K1654-5 General Assembly P-949-C.jpg Statiflex 200-M Dual Arm, 8 In Hose Kit - K1654-5...
  • Page 42 Statiflex 200-M Hi Efficiency Single Arm - K1654-6...
  • Page 43 Miscellaneous Items PART NUMBER DESCRIPTION 9SS10888-47 HOSE CLAMP 8" 9SS31256-7 FLEXIBLE DUCT 9SFC0711010460 BRACKET WALL MOUNTING 9SFC0401102050 SEALING RING 9SFC0717030180 REDUCER Statiflex 200-M Hi Efficiency Single Arm - K1654-6...
  • Page 44 Statiflex 200-M Hi Efficiency Single Arm - K1654-6 General Assembly PART NUMBER DESCRIPTION 9SS31225-1 BASE 9SS31225-13 PLATE GAUGE MOUNT 9SS8025-91 SELF TAPPING SCREW 9SS31225-15 AIR PRESSURE GAUGE 9SS25930-10 #8-32 X .38 TORX BUTTON HEAD SCREW 9SS31225-10 GASKET KP1673-5 SPARK ARRESTER 200-M...
  • Page 45 Statiflex 200-M Hi Efficiency Single Arm - K1654-6 General Assembly P-950-C.jpg Statiflex 200-M Hi Efficiency Single Arm - K1654-6...
  • Page 46 WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
  • Page 47 WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
  • Page 48 TLV limits. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice. We expressly disclaim any warranty of any kind, including any warranty of fitness for any customer’s particular...

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