Replacement Of Compressors - Toshiba MMY-MAP0806HT8(J)P Service Manual

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11-2. Replacement of Compressors

<Checking color of oil in faulty compressor>
• Lay the faulty compressor down, draw a small amount of oil via the oil equalization pipe, and check its color
against color samples.
• Determine the number of compressors to be replaced according to the color checking result.
ASTM grade: Below 4
ASTM grade: 4 or above
WARNING
When detaching a pipe by heating with a burner at brazed joint, take care as any oil left in the piping may burn in
a momentary flash of fire when the brazing filler metal melts.
[When replacing faulty compressor only]
<Measuring amount of oil in faulty compressor>
Amount of oil in faulty compressor: A [cc] = (Weight of compressor as it was dismantled (kg) - D) x 1042
(Specific volume of oil: 1042 [cc/kg])
Compressor model
RA641A3TB-20M
RA421A3TB-20MD
Please check the type name of the compressor as it was dismantled.
<Adjusting amount of oil in new compressor> (1900cc at shipment)
• Perform the adjustment on the basis of how much oil the faulty compressor contained, A [cc], by following the
steps below.
Amount of oil in faulty compressor A [cc]: 0 ≤ A < 1000
1
(1) Adjust the amount of oil in the new compressor to 1000cc.
(Lay the new compressor down and draw 900 [cc] of oil via the oil-equalization pipe.)
Notes:
• Do not draw more than 900 [cc] of oil as it may cause damage to the compressor.
• If the faulty compressor contained 500cc or less, there may have been a problem with the oil equalization circuit,
etc. Perform checks in accordance with "11-3. Check Procedure to Search Cause of Compressor Oil Shortage".
Replace the faulty compressor only.
Replace both the faulty compressor and the normal compressor(s).
Oil equalization
pipe
D:Weight
(not include oil)
24.5
22.0
Compressor
(kg)
− 230 −

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