Mechanical Fuel Pump; Electric Fuel Pump; Oil Bath - Ford 1961 TRUCK 100 SERIES Shop Manual

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FIG.
13-Adjusling New Breaker
Poinl Gap
the
low
setting.
New points
should
be
set to
the
low
contact
because
the
rubbing
block will
wear down
sl
ight-
ly
whi le seating to
the
cam.
Leave the distributor
on
the test
set
until
after
Operation
No. 21
has
been performed.
21.
C heck
and
Adjust
Distributor
Spark Advance. Refer to the
pro·
cedure for the
applicable eng ine
in
Part 2-1.
After
the spark
advance
has been
checked and adjusted,
install
the
du st
cover
if applicable
and
the rotor
and
install the distributor
in
the
block.
Install the distributor
cap.
In
-
sert
each
distributor
wire
in the
proper d
istribut or
cap socket.
Be
sure
the
wires are
forced
all the way
down into their
sockets.
The
No.
I
socket
is
identified
on the
cap. Start-
ing at the
No. 1
socket, install
the
wires in the
direction
of distributor
rotation (clockwise on
the
223 Six
and counterclockwise on
V-S en-
gi nes)
in the firing
order (1-5-3-6-2-4
on the 223
Six
and
1-5-4-S·6·3-7-2
on
all
V-S
engines).
Push
all weather
seals
into
position
.
22.
Perform
a Spark
Intensity
Test of
Each
Spark
Plug Wire.
C
heck
the
spark
intensity
of
one wire
at a
time. Install
a
terminal
adapter
in the terminal of
the wire
to be
checked.
Hold the
adapter
approxi-
mately
%0
inch
from
the exhaust
manifo ld and
c
rank
the
engine wi
th
a remote starter switch.
The spark
shou ld
jump the
gap
regularly.
23.
C
heck Fuel
Pump
Pressure
and
Capaci ty
PART
1-1-
GENERAL
ENGINE
SERVICE
1-13
TABLE
3-fuel Pump Pressure and (apacily
Engine
Pressure-
psi
Capacity
223 Six and
3.5·5.5
@
500 rpm
I
pint within
292 MD V-S
30 seconds
292
and 302'
3.5·6.5
@
500
rpm
I
pint
within
HD V-S
30 seconds
302** and
2
psi
@
II.S-12.3
vo
lts'"
I quart
within
332
HD V-S
·with
mechanical fuel pump
**with
electric
fuel pump
40 seconds·*·
*"3
psi
and
1
pin
t
in 15
seconds
or less
at fuel tank
outlet
MECHANICAL FUEL
PUMP.
Disconnect the fue
l
line
at
the
car-
buretor. Install
a
pressure
gauge (0-
15 psi)
and a
petcock
between the
gauge
and
the carburetor
fue
l
inlet
line.
Vent the
system,
by
opening
the
petcock momentarily, prior to
taking
a
pressure
reading. Operate the
en-
gine at
the
specified
rpm.
After
the
pressure
has
stabilized
it
sho
uld
be
with
in
specifications
(Tab
le
3).
Operate
the
engine at 500
rpm.
Open
the petcock
and expel
the
fue
l
inlo
a suitable container. Observe the
time required to
expe
l
one pint.
It
shou
ld be
within
specifications
(Table
3).
ELECTRIC FUEL
PUMP.
Disconnect
the fue
l
line at
the
car-
buretor.
Using
1,.4
-inch
pipe
fillings,
install
a
pressure
ga uge (0-15 ps i),
then
a
!.4
-inch gate valve
to
the carburetor
fuel
in let line.
lnstall
a
flexible hose in the
gate
valve
so
that the fuel
can be
expell
ed
into
a
suitable
co ntainer. Use of
smaller
than
lA
-inch fittin
gs
will re-
slri
ct
the fue
l
flow.
Operate
the
fue
l
pump with
the
primer
switch. Ad
just
the gate va lve
to
obtain
the
specified pressure
(Table
3).
Expel
the
fue
l
into a suitab
le
con-
tainer.
Engage
the primer
switch
and
observe
the
time required
to
expel
o ne
pint. Refer to T
ab
le
3 for
the
correc
t
spec ifications.
If the
fuel
flow
is be low spec ified
requirements, check
the
fue
l
pump
at the
outlet
in the tank
.
This
check
w
ill
establ
ish
whether
there
is
a re-
str iction
in
the
fuel line or
the fuel
pump is defect ive. At the fue
l
tank
outlel, the fuel
pump pressure
and
capacity shou
ld
be
within
specifica-
tions (Table
3).
WHILE ENGINE IS
WARMING UP
Place
the
transmiss
ion selector
lever
in neutral position
and
set
the
parking brake. Start
the
engine and
opera te
it at
1200
rpm
for
30
rnin~
utes
to stab ilize engine
temperatures.
Whi
le
the
eng ine
is
warming
up,
per-
form
the
following operations:
24.
Clean
Carburetor Air
C leaner
DRY TYPE. Direct
compressed
air against
the
element in
the
oppo-
site direction of
normal air flow, that
is,
from th
e inside
of
the
fi lter
out.
Clean
the
air cleaner
body
and
cover in
c
leaning
solvent,
then
wipe
dry.
Do not install the air
clea
ner
at
this time.
OIL
BATH. Remove the
air
cleaner
from
the
carbu retor.
Remove
the
cover
a
nd
dra
in
the
oil
from the
reservoir.
Wash
all
the air
cleaner
parts in a suitable
cleaning
solvent.
Dry them
with compressed air.
Inspect the
gasket
between the oil
reservoir
chamber
and cleaner
body
and
replace
it if
necessary.
Saturate the filter
element and
fill
the
oil reservo ir
to the indicated level
with
the
recommended viscosity
en-
gine oi
l
(Group 16).
Do not
install
the
a
ir
cleaner
at
this
time.
25.
Replace
Dry
- Ty
p
e
Ai
r
C leaner E lement. Remove the
air
cleaner from
the
carburetor
and
re-
move the
element from
the
air
cleaner
body.
W ash the
air cleaner
body and cover
in
so
lvent
and wipe
them
dry.
I nsert
a
new filter
element
in
the
air cleaner
body. Do
not
in-
stall
the
air cleaner at
this
tim
e.
26_
C heck
and
Adj ust
Ignition
Timing. On
a
Loadomat
ic
or a
dual
advance
distributor, disconnect
the
distributor
vacuu
m
line.
Connect the tim ing
light hi
gh
ten-
sion lead
to the
No.
I
spark plug
and
the other two
leads of
the timing
light to the
battery
terminals. Do
not

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1961 truck 800 series

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