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JVC KD-A605J Service Manual

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SERVICE MANUAL
2009
8 S ERVICE MANUAL
MA442<Rev.002>
KD-A605J, KD-R600J, KD-R601E, KD-R601EX,
KD-R601EY, KD-R601EU, KD-R604UI, KD-R605U,
KD-R605UN, KD-R605UT, KD-R605UH, KD-R606U,
KD-R606UN, KD-R606UT, KD-R606UH, KD-S36J
COPYRIGHT © 2009 Victor Company of Japan, Limited
Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)
1
PRECAUTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
2
SPECIFIC SERVICE INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
3
DISASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-19
5
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-25
CD RECEIVER
(KD-A605/KD-R600/KD-S36)

TABLE OF CONTENTS

COPYRIGHT © 2009 Victor Company of Japan, Limited
(KD-R601)
No.MA442<Rev.002>
2009/8

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  • Page 1: Table Of Contents

    SERVICE MANUAL CD RECEIVER MA442<Rev.002> 2009 8 S ERVICE MANUAL KD-A605J, KD-R600J, KD-R601E, KD-R601EX, KD-R601EY, KD-R601EU, KD-R604UI, KD-R605U, KD-R605UN, KD-R605UT, KD-R605UH, KD-R606U, KD-R606UN, KD-R606UT, KD-R606UH, KD-S36J (KD-A605/KD-R600/KD-S36) (KD-R601) COPYRIGHT © 2009 Victor Company of Japan, Limited Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)
  • Page 2 SPECIFICATION KD-A605/KD-R600/KD-S36 AUDIO AMPLIFIER SECTION 20 W RMS × 4 Channels at 4 Ω and < 1% THD+N Power Output 80 dBA (reference: 1 W into 4 Ω) Signal-to-Noise Ratio 4 Ω (4 Ω to 8 Ω allowance) Load Impedance Tone Control Range Bass ±12 dB (60 Hz, 80 Hz, 100 Hz, 200 Hz) Q1.0,...
  • Page 3 Compatible File System FAT 32/16/12 Playable Audio Format MP3/WMA Max. Current DC 5 V 500 mA GENERAL Power Requirement Operating Voltage DC 14.4 V (11 V to 16 V allowance) Grounding System Negative ground Allowable Operating Temperature 0°C to +40°C (32°F to 104°F) Dimensions (W ×...
  • Page 4 Frequency Response 5 Hz to 20 000 Hz Dynamic Range 96 dB Signal-to-Noise Ratio 98 dB Wow and Flutter Less than measurable limit MP3 Decoding Format: (MPEG1/2 Audio Layer 3) Max. Bit Rate: 320 kbps ® WMA (Windows Media Audio) Decoding Format Max.
  • Page 5 9.3 dBf (0.8 µV/75 Ω) FM Tuner Usable Sensitivity 16.3 dBf (1.8µV/75 Ω) 50 dB Quieting Sensitivity Alternate Channel Selectivity (400 kHz) 65 dB Frequency Response 40 Hz to 15 000 Hz Stereo Separation 40 dB 20 µV AM Tuner Sensitivity Selectivity 40 dB...
  • Page 6 Subwoofer-Out Level/Impedance 2.5 V/20 kΩ load (full scale) Output Impedance 1 kΩ Other Terminal USB input jack, AUX (auxiliary) input jack, CD changer jack TUNER SECTION Frequency Range 87.5 MHz to 108.0 MHz 531 kHz to 1 602 kHz 9.3 dBf (0.8 µV/75 Ω) FM Tuner Usable Sensitivity 16.3 dBf (1.8 µþV/75 Ω)

  • Page 7: Precaution

    SECTION 1 PRECAUTION Safety Precautions Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.
  • Page 8 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as laser products.
  • Page 9 Important for laser products 1.CLASS 1 LASER PRODUCT 5.CAUTION : If safety switches malfunction, the laser is able to function. 2.CAUTION : (For U.S.A.) Visible and/or invisible class II laser radiation 6.CAUTION : Use of controls, adjustments or performance of when open.

  • Page 10: Specific Service Instructions

    SECTION 2 SPECIFIC SERVICE INSTRUCTIONS Identification method Supported reduction in cost, and board contents was changed. A set put the following label on is an object. Front side Top view Label position Change pwb parts SECTION 3 DISASSEMBLY Main body (Used figure are KD-A605) 3.1.2 Removing the Front chassis (See Fig.3) (1) Disengage four hooks a engaged both side of the Front 3.1.1 Removing the Bottom chassis (See Fig.1, 2)
  • Page 11 (2) Remove the one screw F attaching the Power IC. (See 3.1.5 Removing the Switch board (See Fig.8) Fig.5) (1) Remove the volume knob. (3) Remove the one screw G attaching the OE holder. (See (2) Remove the four screws K attaching the Rear cover. Fig.5) (3) Disengage eleven hooks b engaged Rear cover.
  • Page 12 CD MECHANISM assembly section Mechanism • Remove the CD MECHANISM assembly from the main body. control board CN102 3.2.1 Removing the MECHANISM CONTROL BOARD assembly (See Fig.1 and 2) (1) From the bottom side of CD MECHANISM assembly, remove the solders from the soldered sections (a, b and c) on the MECHANISM CONTROL BOARD assembly.
  • Page 13 3.2.2 Removing the top cover (See Fig.3 to 5) • Remove the MECHANISM CONTROL BOARD assembly. Top cover (1) From the front side of the CD MECHANISM assembly, change the hook position of the two roller springs. (See Fig.3.) (2) From the side of the CD MECHANISM assembly, remove the six screws B attaching the top cover.
  • Page 14 3.2.4 Removing the PHOTO BOARD assembly (See Fig.7 and 8) Mechanism section • Remove the MECHANISM CONTROL BOARD assembly and top cover. Mecha frame spring spring (1) From the bottom side of the top cover, release the projection e from the notch of the disc plate. (See Fig.7.) (2) Take out the disc plate in the direction of the arrow.
  • Page 15 3.2.6 Removing the slide cam (L) (See Fig.11 to 13) Slide cam(L) • Remove the MECHANISM CONTROL BOARD assembly, top cover and mechanism section. (1) From the top side of the mecha frame, remove the screw F attaching the cam cover. (See Fig.11.) (2) Take out the cam cover from mecha frame in an upward direction.
  • Page 16 3.2.7 Removing the F.lock lever and slide cam (R) (See 3.2.8 Removing the damper (See Fig.16) Fig.14 and 15) • Remove the MECHANISM CONTROL BOARD assembly, top • Remove the MECHANISM CONTROL BOARD assembly, top cover and mechanism section. cover and mechanism section. From the mechanism section, pull out the three dampers in the (1) From the top side of the mecha frame, take out the slide direction of the arrow.
  • Page 17 3.2.10 Removing the feed motor (See Fig.18 and 19) • Remove the MECHANISM CONTROL BOARD assembly, top Feed motor cover, mechanism section and clamper assembly. (1) From the bottom side of the T.M chassis assembly, remove Comp. spring F.worm gear the two screws G attaching the feed motor assembly.
  • Page 18 3.2.13 Removing the pickup assembly (See Fig.21 to 22) 3.2.14 Removing the spindle motor (See Fig.23 and 24) • Remove the MECHANISM CONTROL BOARD assembly, top • Remove the MECHANISM CONTROL BOARD assembly, cover, mechanism section, clamper assembly and feed motor top cover, mechanism section, clamper assembly, feed motor assembly.

  • Page 19: Adjustment

    SECTION 4 ADJUSTMENT Test instruments required for adjustment Standard volume position (1) Digital oscilloscope (100MHz) Balance and Bass &Treble volume : lndication"0" (2) Digital tester Loudness : OFF (3) Test Disc Dummy load (4) Extension cable : EXTCD004-28P Exclusive dummy load should be used for AM,and FM. Standard measuring conditions For FM dummy load, there is a loss of 6dB between SSG out- Power supply voltage DC14.4V(10.5 to 16V)
  • Page 20 Service mode Operating key: [MENU] [DOWN] (3 sec) Navigation key : Press [SEL] in any main display item to select that option. Volume Knob Turn: forward and backward selection INIT ALL Initialize all data to factory shipment state. SIRIUS RST SIRIUS Soft Reset (It clears all the contents of built-in RAM and EEPROM, and performs software reset.) * Active at the time of SIRIUS connection.
  • Page 21 Tuner service mode Key operation (FM, AM and DAB mode) Enter service mode: [SEL] [MENU] (3 sec) Exit service mode: press [ENTER] (SEL) key. Go to next item: press [DISP] key Back to previous item: press [BACK] key VER=#*** MICON version display # indicates destination: J=USA, U=OTHERS (eg.

  • Page 22: No.ma442)1

    Error code 4.8.1 Mechanical Error Detail Codes Condition Details Error Code Detail Code LOADING Error Error without SW change in LOAD when time-out is done When there is no change in the state of the switch from the state with B1 time out 0011 DISC forward.
  • Page 23 4.8.3 CD changer mechanism error code Condition Details Error Code Detail Code Tray eject error Tray motor time over 1.TRAYINSW time over Tray motor does not operate 0011 (TRAYINSW:L, TRAYOUTSW:H) 2.TRAYOUTSW time over Tray stops 0012 (TRAYINSW:H, TRAYOUTSW:H) 3.TRAYIN/OUTSW time over TRAYINSW NG etc 0013 (TRAYINSW:L, TRAYOUTSW:L)
  • Page 24 4.8.4 CD changer disc error code Condition Details Error code Detail code Pickup movement error Time over at PUBWD and PUFWD by monitoring RESET SW 1.Time over of pickup movement in Pickup cannot move in an inner direction 0051 an inner direction (10s) RESET SW is not on 2.Time over of pickup movement in Pickup cannot move in an outer direction...

  • Page 25: Troubleshooting

    SECTION 5 TROUBLESHOOTING 16 PIN CORD DIAGRAM (for KD-A605, KD-R600,KD-S36) Black GN Green GN/BK WH/BK Gray VI/BK GY/BK Blue Orange White Yellow Violet BL/WH OR/WH OR/WH GN/BK VI/BK WH/BK GY/BK BL/WH (No.MA442<Rev.002>)1-25...
  • Page 26 16 PIN CORD DIAGRAM (for KD-R601) Black Green GN/BK WH/BK Gray VI/BK GY/BK Blue Brown White Orange Violet Yellow BL/WH OR/WH BL/WH OR/WH RD3 BK OR/WH BL/WH GN/BK VI/BK WH/BK GY/BK VI/BK GY/BK WH/BK GN/BK 1-26 (No.MA442<Rev.002>)
  • Page 27 16 PIN CORD DIAGRAM (for KD-R604, KD-R605, KD-R606) Black Green GN/BK WH/BK Gray VI/BK GY/BK Blue Orange White Yellow Violet BL/WH OR/WH 4 BL BL/WH 2 RD OR/WH GN/BK VI/BK WH/BK GY/BK (No.MA442<Rev.002>)1-27...
  • Page 28 Victor Company of Japan, Limited Mobile Entertainment Division 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (No.MA442<Rev.002>) Printed in Japan...
  • Page 29 REVISION INFORMATION CD RECEIVER KD-A605J, KD-R600J, KD-R601E, KD-R601EX, KD-R601EY, KD-R601EU, KD-R604UI, KD-R605U, KD-R605UN, KD-R605UT, KD-R605UH, KD-R606U, KD-R606UN, KD-R606UT, KD-R606UH, KD-S36J ■ OVERVIEW Add KD-S36J, supported reduction in cost, and board contents were changed. ■ DETAILS COVER SECTION Title Line No.MA442<Rev.001>...
  • Page 30 SECTION 2 SPECIFIC SERVICE INSTRUCTIONS Title Line No.MA442<Rev.001> No.MA442<Rev.002> Description 2 SPECIFIC SERVICE This service manual does not describe INSTRUCTIONS SPECIFIC SERVICE INSTRUCTIONS. 2.1 Identification method 2.1 Identification method Supported reduction in cost, and board contents was changed.A set put the following label on is an object.
  • Page 31 PARTS LIST MODEL No. LIST Model No. No.MA442<Rev.002> Model No. No.MA442<Rev.002> Model No. No.MA442<Rev.002> KD-A605J KD-R604UI KD-R606UH KD-R600J KD-R605U KD-R606UN KD-R601E KD-R605UH KD-R606UT KD-R601EU KD-R605UN KD-S36J KD-R601EX KD-R605UT KD-R601EY KD-R606U General assembly [M1MM] Part No. ! Symbol or Part Name...
  • Page 32 Part No. ! Symbol or Part Name Description Models <Rev.001> <Rev.002> MBMM 57 LV22325-002A LV22744-001A R HOLDER ASSY 2 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 MBMM 59 LV44590-001A LV44590-001A WASHER > 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 MBMM 60 LV44561-001A LV45268-001A ROLLER COLLAR 2 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 MBMM 65 LV34916-001A LV34916-002A...
  • Page 33 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 Q978 ------------ 2SC1623A/5-6/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 Q978 or ------------ 2SC3928A/QR/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 D331 ------------ MC2836-X DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 D331 or ------------ MA152WA-X DIODE (Addition)
  • Page 34 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 C1 ------------ NCB31HK-102X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C2 ------------ NDC31HJ-5R6X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C3 ------------ NCB31HK-102X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C4 ------------ NCB31AK-224X...
  • Page 35 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 C177 ------------ NDC31HJ-560X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C178 ------------ QTE1C57-106Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C183 ------------ QEKJ1AM-227Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C184 ------------ NCB31AK-105X...
  • Page 36 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 C585 ------------ QTE1H64-225Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C586 ------------ QTE1H64-225Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C587 ------------ NDC31HJ-331X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C588 ------------ NDC31HJ-331X...
  • Page 37 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 C906 ------------ NCB31HK-103X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C907 ------------ QEKJ1AM-107Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C908 ------------ QEKJ1EM-475Z E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 C909 ------------ QEKJ0JM-227Z...
  • Page 38 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 R92 ------------ NRSA63J-682X MG RESISTOR (Addition) 1 03,04,05,06,07,08,09,0A,0B,0C,0D,0E, 04 R161 ------------ NRSA63J-472X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R162 ------------ NRSA63J-472X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R171 ------------ NRSA63J-101X MG RESISTOR (Addition)
  • Page 39 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 R712 ------------ NRSA63J-331X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R714 ------------ NRSA63J-0R0X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R717 ------------ NRSA63J-102X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R718 ------------ NRSA63J-102X...
  • Page 40 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 R755 ------------ NRSA63J-472X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R756 ------------ NRSA63J-472X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R757 ------------ NRSA63J-122X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R758 ------------ NRSA63J-473X...
  • Page 41 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 R812 ------------ NRSA63J-104X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R813 ------------ NRSA63J-102X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R814 ------------ NRSA63J-101X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 R819 ------------ NRSA63J-473X...
  • Page 42 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 04 CN701 ------------ QGZ1101J1-24 CONNECTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, 0D,0E,0F,10 04 CN703 ------------ QNS0283-001 STEERING (Addition) 1 01,03,04,05,06 REMOTE 04 CN901 ------------ QNZ0607-001 (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C, CONNECTOR 0D,0E,0F,10 04 J1 ------------ QNB0190-001 (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,0C,...
  • Page 43 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 05 D604 ------------ NSSM065T-X (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 D605 ------------ NSSM065T-X (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 D616 ------------ UDZW5.1B-X SB DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 D616 or ------------ MA8051/M/-X Z DIODE (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B,...
  • Page 44 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 05 R611 ------------ NRSA63J-182X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R612 ------------ NRSA63J-272X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R613 ------------ NRSA63J-103X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R614 ------------ NRSA63F-154X...
  • Page 45 Part No. ! Symbol Part Name Description Qty Models <Rev.001> <Rev.002> 05 R673 ------------ NRSA63J-101X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R681 ------------ NRSA63J-471X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R682 ------------ NRSA63J-102X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,0B, 0C,0D,0E,0F,10 05 R6043 ------------ NRSA63J-0R0X...
  • Page 46 Part No. Symbol Part Name Description Qty Models <Rev.001> <Rev.002> Q201 ------------ 2SC3928A/R/-X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 Q211 ------------ PS1191RB22/BC/X PHOTO (Addition) 1 01,02,03,04,05,06,07,08,09,0A, TRANSISTOR 0B,0C,0D,0E,0F,10 Q212 ------------ PS1191RB22/BC/X PHOTO (Addition) 1 01,02,03,04,05,06,07,08,09,0A, TRANSISTOR 0B,0C,0D,0E,0F,10 Q301 ------------ ISA1530AC1/RS/X TRANSISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10...
  • Page 47 Part No. Symbol Part Name Description Qty Models <Rev.001> <Rev.002> C321 ------------ NCB31HK-272X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C322 ------------ NCB31CK-154X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C323 ------------ NEAF0JM-476X E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C324 ------------ NCB31CK-104X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,...
  • Page 48 Part No. Symbol Part Name Description Qty Models <Rev.001> <Rev.002> C514 ------------ NCB31HK-122X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C531 ------------ NEHL0JM-107X E CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C532 ------------ NCB31CK-104X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 C534 ------------ NCB31HK-102X C CAPACITOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,...
  • Page 49 Part No. Symbol Part Name Description Qty Models <Rev.001> <Rev.002> R316 ------------ NRSA63J-823X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R317 ------------ NRSA63J-473X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R318 ------------ NRSA63J-473X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R319 ------------ NRSA63J-0R0X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,...
  • Page 50 Part No. Symbol Part Name Description Qty Models <Rev.001> <Rev.002> R512 ------------ NRSA63J-153X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R513 ------------ NRSA63J-822X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R514 ------------ NRSA63J-133X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A, 0B,0C,0D,0E,0F,10 R515 ------------ NRSA63J-562X MG RESISTOR (Addition) 1 01,02,03,04,05,06,07,08,09,0A,...
  • Page 51 Part No. ! Symbol or Part Name Description Qty Models <Rev.001> <Rev.002> M3MM A16 QAM1150-001 QAM1150-002 POWER CORD 1 03,04,05,06 M3MM A17 ------------ GE20137-003A MOUNTING (Addition) 1 01 SLEEVE M3MM A17 GE20137-003A ------------ MOUNTING (Deletion) 1 01,02,03,04,05,06,07,08,09,0A,0B, SLEEVE 0C,0D,0E,0F M3MM A17 ------------ GE20137-008A MOUNTING...
  • Page 52 Victor Company of Japan, Limited Mobile Entertainment Division 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan (MA442-R002) Printed in Japan No.MA442<Rev.001>...
  • Page 53 PARTS LIST KD-A605J,KD-R600J,KD-R601E KD-R601EX,KD-R601EY,KD-R601EU KD-R604UI,KD-R605U,KD-R605UN KD-R605UT,KD-R605UH,KD-R606U KD-R606UN,KD-R606UT,KD-R606UH KD-S36J MODEL MARK MODEL MARK MODEL MARK KD-A605J KD-R600J KD-R601E KD-R601EX KD-R601EY KD-R601EU KD-R604UI KD-R605U KD-R605UN KD-R605UT KD-R605UH KD-R606U KD-R606UN KD-R606UT KD-R606UH KD-S36J * All printed circuit boards and its assemblies are not available as service parts.
  • Page 54 Exploded view of general assembly and parts list Block No. 605J,601E,601EX 605J,600J,36J 601EY,601EU Switch board...
  • Page 55 E,601EX 01EU Main board 605J,601E,601EX,601EY 601EU 605J,600J 601E,601EX,601EY 601EU,36J The parts without symbol number are not service.
  • Page 56 GE33435-028A FINDER ASSY C,D,E,F GE33435-029A FINDER ASSY GE33435-030A FINDER ASSY H,I,J,K GE33435-031A FINDER ASSY L,M,N,O GE33435-047A FINDER ASSY GE40403-001A JVC BADGE GE33433-001A POWER BTN GE33529-001A EJECT BTN GE33416-001A SRC BUTTON A,B,L,M,N,O GE33416-003A SRC BUTTON C,D,E,F,P GE33416-002A SRC BUTTON G,H,I,J,K GE33417-001A...
  • Page 57  Symbol No. Part No. Part Name Description Local GE40442-001A FCC RULE LABEL A,B,P QLD0578-001 LCD MODULE QNZ1002-001 RUBBER CONNECTO QNZ1003-001 RUBBER CONNECTO QMFZ064-150-J1 FUSE  GE40439-001A POWER IC BKT GE40396-002A REG BRACKET LV45386-001A R2 INDICATION GE40225-001A CAR STEREO TAG QYSDSP4014ZA SCREW M4 x 14mm...
  • Page 58 CD mechanism assembly and parts list Block No. Grease JVG-31N FG-87HS JVS-1003 Photo board Rest switch board Back side 11.1mm 0.1mm Mecha control board 11.1mm 0.1mm 17 18 The parts without symbol number are not service.
  • Page 59 CD mechanism Block No. [M][B][M][M] Symbol No. Part No. Part Name Description Local  LV11598-001A MECHA FRAME LV36800-002A LINK ARM LV22300-002A SLIDE CAM (L) LV22298-002A SLIDE CAM(R) LV36802-001A LOAD RACK LV44552-001A RETURN SPRING LV36803-002A F LOCK LEVER LV36804-002A CAM COVER VKZ4539-054 MINI SCREW LV11260-003A...

  • Page 60: Electrical Parts List

    Electrical parts list Old Main board  Symbol No. Part No. Part Name Description Local Block No. [0][1] D891 or MA152WA-X DIODE C,D,E,F  Symbol No. Part No. Part Name Description Local D901 1N5401-F64 SI DIODE D901 or 1N5401-TU-15 SI DIODE D902 GS1J-X DIODE...
  • Page 61  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C389 QEKJ1CM-107Z E CAPACITOR 100uF 16V M NRSA63J-472X MG RESISTOR 4.7kΩ 1/16W J C390 QEKJ1CM-107Z E CAPACITOR 100uF 16V M NRSA63J-0R0X MG RESISTOR 0Ω...
  • Page 62  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R738 NRSA63J-561X MG RESISTOR 560Ω 1/16W J QQL244J-561Z COIL 560uH J R739 NRSA63J-101X MG RESISTOR 100Ω 1/16W J QQL244J-4R7Z P COIL 4.7uH J R740 NRSA63J-561X MG RESISTOR...
  • Page 63  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C655 NCJ11EK-106X-R C CAPACITOR 10uF 25V S608 NSW0316-001X TACT SWITCH C661 NCB31CK-105X C CAPACITOR 1uF 16V K S609 NSW0316-001X TACT SWITCH C662 NDC31HJ-151X C CAPACITOR 150pF 50V J...
  • Page 64  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C341 NDC31HJ-270X C CAPACITOR 27pF 50V J R342 NRSA63J-0R0X MG RESISTOR 0Ω 1/16W J C342 NDC31HJ-270X C CAPACITOR 27pF 50V J R343 NRSA63J-472X MG RESISTOR 4.7kΩ...
  • Page 65  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local Q977 or ISA1530AC1/QR/X TRANSISTOR NCB31HK-122X C CAPACITOR 1200pF 50V K C,D,E,F Q977 2SA812A/5-6/-X TRANSISTOR C161 NCB31AK-105X C CAPACITOR 1uF 10V K Q978 or 2SC3928A/QR/-X TRANSISTOR C162...
  • Page 66  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local C771 NCB31CK-473X C CAPACITOR 0.047uF 16V K R383 NRSA63J-104X MG RESISTOR 100kΩ 1/16W J A C781 QEKJ0JM-107Z E CAPACITOR 100uF 6.3V M R384 NRSA63J-104X MG RESISTOR...
  • Page 67 Switch board  Symbol No. Part No. Part Name Description Local Block No. [0][5] R774 NRSA63J-473X MG RESISTOR 47kΩ 1/16W J R775 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J  Symbol No. Part No. Part Name Description Local R777 NRSA63J-103X MG RESISTOR 10kΩ...
  • Page 68  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R637 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J Q211 PS1191RB22/BC/X PHOTO TRANSISTOR R638 NRSA63J-222X MG RESISTOR 2.2kΩ 1/16W J Q212 PS1191RB22/BC/X PHOTO R644 NRSA63J-122X MG RESISTOR 1.2kΩ...
  • Page 69  Symbol No. Part No. Part Name Description Local  Symbol No. Part No. Part Name Description Local R101 NRSA63J-391X MG RESISTOR 390Ω 1/16W J CN101 QGB2027L5-28X CONNECTOR B-B (1-28) R102 NRSA63J-822X MG RESISTOR 8.2kΩ 1/16W J CN102 QGF0522F3-15W CONNECTOR FFC/FPC (1-15) R103 NRSA63J-184X...
  • Page 70 Packing materials and accessories parts list Block No. No additional / supplemental order of WARRANTY CARDs are available. 605J KIT :A8,A9,A10 A11,A12 605J,600J,36J A1,A2,A3,A4,A5 A6,A22(36J) 601E,EX,EY,EU 605U,606U A1,A2,A3,A6,A19,A20 604UI,605UN,UT,UH 606UN,UT,UH A1,A2,A6 605U,606U A1,A2,A6,A19,A20,A21 The parts without symbol number are not service. 3-18...
  • Page 71 Packing and Accessories Block No. [M][3][M][M] Symbol No. Part No. Part Name Description Local  GET0580-001A INST BOOK ENG FRE SPA GET0581-001A INST BOOK GER FRE ITA GET0581-003A INST BOOK ENG FRE GET0581-006A INST BOOK ENG GER RUS GRE GET0578-001A INST BOOK GET0577-001A INST BOOK...
  • Page 72 SCHEMATIC DIAGRAMS CD RECEIVER KD-A605J,KD-R600J,KD-R601E, KD-R601EX,KD-R601EY,KD-R601EU, KD-R604UI,KD-R605U,KD-R605UN, KD-R605UT,KD-R605UH,KD-R606U, KD-R606UN,KD-R606UT, KD-R606UH,KD-S36J DVD-ROM No.SML2009Q1 (KD-A605/KD-R600/KD-S36) (KD-R601) Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade) Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)

  • Page 73: Safety Precaution

    Safety precaution Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system. Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

  • Page 74: Block Diagram

    BUSSI, BUSSO, BUSINT SI/SO TU.L IC801 PICK UP SERVO Q302 Q976 Q978 BUSIO, /BUSIO, BUSCLK JBUS-SCK PS2A VF1, VF2, VT1, VT2, MD TU.R JVC BUS /DSP 4MHz EEPROMCK J-BUS JACK EEPROMDA IC401 ,IC931 EEPROMCS IC302 CH.L/R USB5V MEMORY REST SW...
  • Page 75 VREF+ KEY1 SWREG R755 4.7k BUSIO R806 R756 4.7k R805 BUSINT REMARKS BUSCLK KD-R604UI KD-601E KD-R600J KD-A605J KD-R605U KD-R606U 6.8k R801 /BUSIO CH.R R803 1. RDS: IC71, X71 USED NOT USED NOT USED CH.L UN2211 R12, R743, R745 QNZ0095-001 R802 5.1V...
  • Page 76 Old LCD & Key control sectionion PWB: GEB10261A1 LCD1 LCD DISPLAY LCD1 QLD0578-001 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 CLASSIC HIPHOP JAZZ ROCK POPS USER LOUD J601 DISC HOLD QNS0215-001 REMOCON STMO AUX JACK R670...
  • Page 77 Old CD section D503 D502 1SR154-400-X 1SR154-400-X CN101 QGB2027L5-28X 7.8V CD5V Q501 7.9V 2SB1424/R/-W CD8V D501 0.0V 1SR154-400-X 0.0V M.GND 0.0V SL001 5.0V 1.7V OUTL R340 3.3V 0.0V AGND 1.7V OUTR 0.0V 4.3V 3.3V 3.2V 3.2V 3.1V 0.0V BCLK 0.0V LRCK R507 R511 10k...
  • Page 78 4.7k R805 BUSINT KD-R604UI REMARKS ** Regulator Pin Voltage ( MODE 1 and MODE 2 ) BUSCLK KD-601E KD-R600J KD-A605J KD-R605U KD-R606U 6.8k /BUSIO *** POWER, CD_ON, ILLUMINATION and AUTO ANTENNA CH.R R801 1. RDS: IC71, X71 R803 R12, R743, R745...
  • Page 79 LCD & Key control sectionion PWB: GEB10261A1 LCD1 LCD DISPLAY LCD1 QLD0578-001 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 CLASSIC HIPHOP JAZZ ROCK POPS USER LOUD J601 DISC HOLD QNS0215-001 REMOCON STMO AUX JACK R670 R671...
  • Page 80 CD section D503 D502 1SR154-400-X 1SR154-400-X CN101 QGB2027L5-28X 7.8V CD5V Q501 7.9V 2SB1424/R/-W CD8V D501 0.0V 1SR154-400-X 0.0V M.GND 0.0V SL001 5.0V 1.7V OUTL R340 3.3V 0.0V AGND 1.7V OUTR 0.0V 4.3V 3.3V 3.2V 3.2V 3.1V 0.0V BCLK 0.0V R507 R511 10k LRCK SPOUT...
  • Page 81 Old Switch board Printed circuit boards (Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)) (Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)) Old Main board S610 D630 S611 (Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade))
  • Page 82 Main board (Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)) (Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)) C319 IC301 J801 C325 C322 CN901 C328 J321 D342 D352 C303...
  • Page 83 Switch board (Lead free solder used in the board (material : Sn-Ag-Cu, melting point : 219 Centigrade)) (Lead free solder used in the board (material : Sn-Cu, melting point : 230 Centigrade)) S610 S611 D630 D632 forward side D631 S601 S606 R608 S607...
  • Page 84 < M E M O >...
  • Page 85 Victor Company of Japan, Limited Mobile Entertainment Division 10-1,1chome,Ohwatari-machi,Maebashi-city,Gumma-ken,371-8543,Japan Printed in Japan (No.MA442SCH<Rev.002>)

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