gassero wallcon 115 Installation, User & Service Manual

gassero wallcon 115 Installation, User & Service Manual

Wall hug gas fired condensing boiler

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INSTALLATION, USER AND SERVICE MANUAL
115
125B
WALL HUNG GAS FIRED CONDENSING BOILER
160B
RESET

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Summary of Contents for gassero wallcon 115

  • Page 1 INSTALLATION, USER AND SERVICE MANUAL 125B WALL HUNG GAS FIRED CONDENSING BOILER 160B RESET...
  • Page 3: Table Of Contents

    4.6 Electr cal nstallat on ....22 Wallcon 115-125B-160B d mens ons ..7 4.6.1 W r ng d agram .
  • Page 4: Mean Ng Of The Symbols And Safety Nstruct Ons

    fied for the appl ance. If th s s no r sk of njury mater al losses s s not the case, contact w th Gassero or other aut - dent fied by the symbol shown on the left.
  • Page 5: Safety Nstruct Ons

    Ind cat ons for appl ances operat ng w th propane gas - close the fuel stopcock; ensure yourself that before nstall ng the appl ance the - pr omptly contact Gassero, your gas suppl er or gas tank has been purged. other profess onally qual fied personnel.
  • Page 6: General

    The ma n features of the WALLCON Bo lers are: - fiber coated prem x burner The Wallcon 115-125B-160B s su table for use as a s ngle - output from 29.3 to 116.1 kW (models 115 M and 115 S) bo ler or as part of a cascade system.
  • Page 7: Packag Ng Label

    1 2 3 4 5 6 7 8 9 0 1 2 3 Pressure of G20 - 20 mbar . Istanbul Endustr ve T caret Serbest Bolges ( FREE ZONE ) , 4. Sok. Parsel 110 34957 , Tuzla, Istanbul, TURKEY www.gassero.com Ĥ 116,1 300 W B23,C13,C33,C43,C53,C63,C83 108,5...
  • Page 8: Techn Cal Features

    Techn cal features TECHNICAL FEATURES WALLCON 115-125B-160B DIMENSIONS WALLCON 115-125B-160B CONNECTIONS DIMENSIONS M: System flow - 1 1/4" R: System return - 1 1/4" 115 - W:557 mm L:580 mm H:865 mm G: Gas supply - 1" Fd: Flue outlet - Ø100 mm 125B - W:557 mm L:580 mm H:865 mm Ad: A r ntake - Ø100 mm...
  • Page 9: Wallcon 115-125B-160B Hydraul C D Agram

    Techn cal features WALLCON 115-125B-160B HYDRAULIC DIAGRAM 1 - Pump (★ 160 kW Opt onal) 2 - Safety rel ef valve 3 - Syphon 4 - L m t thermostat 5 - Flow temperature sensor 6 - Return temperature sensor...
  • Page 10 Techn cal features WALLCON 115-125B-160B MAIN COMPONENTS 1★ 1 - Pump (★ 160 kW Opt onal) 2 - Syphon 3 - Thermalfuse 4 - Return water NTC sensor 5 - Supply water NTC sensor 6 - A r ntake term nal 7 - Condensate d scharge 8 - System flow...
  • Page 11: Techn Cal Data

    Techn cal features TECHNICAL DATA 125B 160B Model m n. max. m n. max. m n. max. B23,C13,C33,C53 Type Of Flue Installat on B23,C43,C53,C63,C83 C43,C63,C83 2H,2E,2LL,3+ ,3B/P Gas category Fuel type Doğalgaz / LPG 108,5 21,5 Nom nal Heat Input Qn 26,1 105,4 16,4...
  • Page 12: Instruct Ons For The Nstaller

    .) out of the reach of ch ldren as they can be dangerous. GASSERO refuses all l ab l ty for njury to persons, an mals or damage to property der v ng from not hav ng respected the above ment oned recommendat ons.
  • Page 13: Clearances

    For the correct dosage and the su tab l ty of nh b tors for use w th our bo lers and for further nformat on on water treatment or system clean ng we adv se d rect contact w th Gassero serv ce.
  • Page 14: Water S De Connect Ons

    Do not use the water system p pes to earth electr cal appl ances. The WALLCON 115 bo lers are suppl ed w th a bu lt- n c rculat on pump w th 3-pos t on electr c speed control. The pump s the s ngle-phase type (230 V - 50 Hz).
  • Page 15: Installat On Examples

    Instruct ons for the nstaller BOILER INSTALLATION SYSTEM EXAMPLES 4.2.1 SINGLE BOILER INSTALLATIONS RESET RESET...
  • Page 16: Cascade Nstallat On

    Instruct ons for the nstaller 4.2.2 CASCADE INSTALLATIONS Fume d scharge A r Intake SLAVE RESET RESET Fume d scharge A r Intake SLAVE SLAVE SLAVE RESET RESET RESET 1 - Wallcon condens ng bo ler 10 - Heat ng system(rad ator/underfloor) 2 - Room thermostat (QAA55) 11 - DHW tank pump 3 - Outs de probe (QAC34)
  • Page 17: Adjustment Of The Gas Rate

    Adjustments are only be made w th spec al tools. Adjustments must be done by Gassero author zed serv ces. 4.3.1 Descr pt on of the adjustment po nts - For operat ng n the max. output, press at least 3 seconds to heat ng mode when the bo ler n mode.Controller funct on stop...
  • Page 18: M N Mum Output Adjustment

    Instruct ons for the nstaller 3 - Connect the pressure gauge connect on tube to the pos t ve 4.3.4 M n mum output adjustment port of the test ng n pple and check the gas supply pressure. 1 - For operat ng n the m n. output, press at least 3 seconds to heat ng mode when the bo ler n mode.Controller funct on stop w ll appear on the screen.Than press nformat on button, t w ll...
  • Page 19: Gas Convers On Nstruct Ons

    Instruct ons for the nstaller GAS CONVERSION INSTRUCTIONS 4 - Remove the a r ntake p pe from ventur . All the nstruct ons wr tten below are for the exclus ve use of qual fied serv ce techn c ans or nstallers. The un t can operate on natural gas or LPG and s factory-set for use w th one of these two gases, as clearly shown on the pack ng and on the dataplate.
  • Page 20: Flue Nstallat On Nstruct Ons

    WARNING: bo ler s nstalled. Please contact w th Gassero serv ces for nozzle types. Concentr c and closely placed ducts connected to Gas convers ons must done by author zed qual fied a hor zontal term nal for fresh a r ntake and fume serv ce techn c ans.
  • Page 21: Flue Nstallat On Types

    ficates. Note: The bo ler shall only be nstalled w th a term nal Only use or g nal GASSERO flue gas d scharg ng that compl es w th the requ rements of EN 1856-1 systems.
  • Page 22: Flue K T Accesor Es

    Descr pt on Code : 746600977 (*) Accesory Descr pt on Cascade flue k t Code : 746600969 Hor zontal flue term nal (*) Th s flue k t s for two-bo ler cascade system.For larger cascades please contact your Gassero dealer.
  • Page 23: Electr Cal Nstallat On

    Instruct ons for the nstaller ELECTRICAL INSTALLATION All the w r ng s connected to connectors that s fitted n a socket. The connectors can be taken from the sockets on the PCB w thout loosen ng the w r ng. The connect ons are placed n the back of the d splay, and can be reach by remov ng the front panel of the bo ler and the connector protect on cover.
  • Page 24: External Probe Nstallat On

    Instruct ons for the nstaller The connect on cable between the probe and con- 4.6.2 EXTERNAL PROBE INSTALLATION trol panel must not have junct ons; f requ red, these must be sealed and adequately protected. The correct pos t on ng of the outs de probe s fundamental for the correct operat on of the cl mate control funct on.The probe must be nstalled outs de of the bu ld ng be ng heated, at a he ght of around 1/2 of the wall fac ng NORTH or NORTH-WEST...
  • Page 25: Outdoor Temperature Control

    Instruct ons for the nstaller 4.6.3 OUTDOOR TEMPERATURE CONTROL ( OTC ) The heat ng curve generates the flow temperature setpo nt, The funct on s act vated w th parameter, prov ded a room sensor wh ch s used to ma nta n a certa n flow temperature level s used and the compensat on var ant s weather compensat on depend ng on the preva l ng weather cond t ons.
  • Page 26: Operat On

    Operat on OPERATION Select on of space heat ng mode GENERAL Press the button to sw tch between the d fferent operat ng The WALLCON bo lers are fitted w th SIEMENS control un t as standart. Th s controller can be used to control of heat ng system, The cho ce made s nd cated by a bar wh ch appears below the w th 3 d fferent zones and bu ld ng automat zat on.
  • Page 27 Operat on Ava lable nformat on Select ng DHW heat ng Certa n nformat on l nes are h dden, depend ng on the type of The button s used to sw tch DHW heat ng mode on and off. un t, un t configurat on and operat ng state.
  • Page 28: Programm Ng

    Operat on Reset funct on Example “Sett ng the t me of day“ The reset funct on for meters and the resettable parameters When press ng the ESC button, you go back one step; appears on the bottom l ne of the d splay, prov ded a reset s adjusted values w ll not be adopted perm tted on the current operat ng l ne (enduser/comm ss on ng / heat ng eng neer).
  • Page 29: User Levels

    Operat on USER LEVELS ERROR CODES Certa n user levels only allow certa n user groups to make The bo ler control un t supports a 16-b t error code. Older sett ngs. To reach the requ red user level, proceed as follows: types of operator un ts m ght d splay 8-b t error codes.
  • Page 30: Ma Ntenance Codes

    Operat on Ma ntenance code Alarm contact 3 act ve Alarm contact 4 act ve Ma ntenance Descr pt on of ma ntenance Pr or ty Water pressure 2 too h gh code Water pressure 2 too low Number of burner hours run exceeded Temperature l m ter heat ng c rcu t 1 Number of burner starts exceeded Temperature l m ter heat ng c rcu t 2...
  • Page 31: Ma Ntenance

    Inspect on, ma ntenance and the replacement of parts should be manufacturer. done by Gassero techn cal serv ce. Bes des do ng The same procedure must be appl ed on the nsulat on and ma ntenance we adv se to create a log chart belong ng to each gaskets fitted on the burner door.
  • Page 32 Ma ntenance Ign t on / on sat on electrode If depos ts have been bu ld ng up on the fan blades, carefully clean the blades one by one w th a soft brush unt l the mater al Check f the d stances between the electrodes and between of the blades s v s ble aga n.
  • Page 33: Troubleshoot Ng

    Troubleshoot ng REASON SOLUTION PROBLEM Check the t ghtness of the jo nts Smell of gas Gas supply c rcu t and that the pressure test po nts are closed Check: Smell of unburned gas Flue gas c rcu t - The t ghtness of the jo nts - The absence of obstruct ons - The qual ty of combust on...
  • Page 34 Troubleshoot ng REASON SOLUTION PROBLEM The bo ler does not reach Bo ler body d rty Clean combust on chamber the operat ng temperature Insuffic ent burner flow-rate Check burner adjustment Bo ler controller Check correct operat on Check set temperature Thermal overload Bo ler controller Check correct operat on...
  • Page 35: Com Ss On Ng Checkl St

    GAS BOILER COMMISSIONING CHECKLIST BOILER SERIALNo: BOILER MODEL: CONTROLS To comply with the Building Regulations, each section must have a tick in one or other of the boxes TIME & TEMPERATURE CONTROLTO HEATING ROOM T/STAT& PROGRAMMER/TIMER PROGRAMMABLE ROOMSTAT TIME & TEMPERATURE CONTROLTO HOTWATER CYLINDER T/STAT&...
  • Page 37: Service Interval Record

    SERVICE INTERVAL RECORD It is recommended that your heating system is serviced regularly and that you complete the appropriate Service Interval Record Below. Service Provider. Before completing the appropriate Service Interval Record below, please ensure you have carried out the service as described in the boiler manufacturer’s instructions.
  • Page 40 Gassero Isı Teknoloj ler Sanay L m ted Istanbul Endüstr ve T caret Serbest Bölges (FREE ZONE) 4. Sok. Parsel 110, 34957 Tuzla, Istanbul, Turkey firstcontact@gassero.com T: +90 216 394 09 85 www.gassero.com...

This manual is also suitable for:

Wallcon 125bWallcon 160b

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