gassero Wallcon X-treme 150 Installation And User Manual
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gassero Wallcon X-treme 150 Installation And User Manual

Wall hung condensing boilers
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INSTALLATION AND USER
MANUAL
WALL HUNG
CONDENSING BOILERS

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Summary of Contents for gassero Wallcon X-treme 150

  • Page 1 INSTALLATION AND USER MANUAL WALL HUNG CONDENSING BOILERS...

  • Page 2: Table Of Contents

    4.2.5 Plate Heat Exchanger 4.2.6 Automatic Air Relief Valve 4.2.7 Deposit and Dirt Seperator 4.2.8 Air Inlet Filter 4.2.9 Pump Flue Connections 4.3.1 Flue Types 4.3.2 Flue Connection Lengths Electrical Connections 4.4.1 Wiring Diagram 4.4.2 Outdoor Temparature Sensor Installation Examples WALLCON X-treme 115-125-150...
  • Page 3 SPECIFIED GAS MUST BE SUPPLIED BY AUTHORIZED GAS ORGANIZATIONS BEFORE THE COMMISSIONING OF THE BOILER. COMMISSIONING OF THE BOILER MUST BE MADE BY GASSERO’S AUTHORIZED SERVICES. OTHERWISE BOILER WARRANTY WILL BE CANCELLED. THE MANUFACTURER IS NOT THE RESPONSIBLE OF THE DAMAGE DUE TO WRONG OR IMPROPER INSTALLATION OF THE BOILER.

  • Page 4: Meanings Of The Symbols And Safety

     Do not smoke  Do not use your phone  Close the gas valve immediately  Ventilate the space by opening the doors and windows.  Notify everyone in the building. WALLCON X-treme 115-125-150...
  • Page 5 (there may be a ground fault)  Do not cut, pull, or bend the cables even if the switch is lowered and the power cut off. DON’T TOUCH THE BOILER WHEN YOUR HANDS ARE WET OR STEPPING ON A WET AREA. WALLCON X-treme 115-125-150...

  • Page 6: Standarts And Regulations

    Boiler Efficiency Directive GENERAL These installation and maintenance instructions are prepared for the wall hung condensing boilers specified below: Wallcon X-treme 115 Wallcon X-treme 125 Wallcon X-treme 150 CE LABEL: This boiler complies with the essential requirements of the relevant European directives. The CE marking...

  • Page 7: Purpose Of Design

    One of the rights can be used. PURPOSE OF DESIGN Gassero Wallcon X-treme Wall Hung Condensing Boilers with Premix Burners are designed for heating purposes only. For hot water use, the boiler must also be connected to the DHW tank. Boiler can be used with in a cascade system or stand alone.

  • Page 8: Introduction Of The Product

    0°C against the risk of freezing. Read the FROST PROTECTION section.  Wallcon X-treme condensing boilers must be installed in spaces that have the necessary ventilation openings according current standards and applicable regulations WALLCON X-treme 115-125-150...

  • Page 9: Warning Label

    Commissioning must be made by an  authorized Gassero service. The boiler must be located in a location  that is separate from the living quarters and only in accordance with the ventilation legislation. WALLCON X-treme 115-125-150...

  • Page 10: Packaging Label

    PACKAGING LABEL INFORMATION LABEL 115,5 108,5 26,1 105,4 29,5 115,5 16,6 116,2 18,4 19,5 22,7 WALLCON X-treme 115-125-150...

  • Page 11: Technical Specifications

    1 1/4" 130mm 130mm 157mm 82mm 82mm 103mm 1 1/4" 1 1/4" 1 1/4" 130mm 130mm 157mm 130mm 130mm 195mm Ø100mm Ø100mm Ø100mm 112mm 112mm 112mm 330mm 330mm 330mm Ø110 Ø110 Ø110 Ø25mm Ø25mm Ø25mm HYDRAULIC DIAGRAM WALLCON X-treme 115-125-150...

  • Page 12: Contents

    CONTENTS 1 - Fan (SIT) Wallcon X-treme 115 – 125 – 150 (With SIT Gas Valve) 2 - Gas Valve (SIT) 3 - Control Panel 4 - Hat Exchanger 5 - Ionization Electrode 6 - Ignıtion Elektrode 7 - Ignıtion Transformer 8 - Limıt Thermostat...

  • Page 13: Technical Table

    TECHNICAL TABLE WALLCON X-treme 115 WALLCON X-treme 125 WALLCON X-treme 150 FLUE TYPE Type B23-C43-C53-C63-C83 NOMİNAL HEAT INPUT QN 27,0 108,5 17,0 121,0 21,0 143,0 NOMİNAL HEAT OUTPUT PN(80-60˚C) 26,10 105,40 16,60 116,20 19,50 138,00 NOMİNAL HEAT OUTPUT PN(50-30˚C) 29,30...

  • Page 14: Carrying

    If the carrying capacity of the wall is not sufficient, an external suspension device must be provided. For example; a footed device may be used. For ease of service oparation to the boiler, the necessary distances must be left around the boiler. WALLCON X-treme 115-125-150...

  • Page 15: Water Quality And Treatments

    Faults that may arise if the water conditions are not in accordance with the values specified in the table, boiler will be considered out of warranty. WALLCON X-treme 115-125-150...

  • Page 16: Hydraulic Connections

    The methods of flushing / flushing are described in detail in the manual GASSERO DYNAMIC AND CHEMICAL WASHING / FLUSHING. Neutral-based, non-acidic, non-alkaline registered products can be used to clean the installation or keep the water conditions at desired levels.

  • Page 17: Expansion Tank

    A neutralization tank should be used for condensate water occurring in systems with a total power of 200 kW and above.  It is mandatory to comply with the relevant local regulations for the discharge of condensate water. WALLCON X-treme 115-125-150...

  • Page 18: Hydraulic Seperator

    Heating systems which are consist of partly of fully floor heating, Used, older systems, Systems that are dirty, corrosive, bacterial and calcareous water. Periodic inspection and maintenance of the plate heat exchanger is highly important for the efficiency of the system. WALLCON X-treme 115-125-150...

  • Page 19: Automatic Air Relief Valve

    Loud ignition and combustion occurs.  Overheating, leakage and deformation would be observed in the flue system. Manufacturer cannot be held liable for damages caused by dirty combustion air. Don’t block the air filter partially or totally. WALLCON X-treme 115-125-150...

  • Page 20: Pump

    Wallcon X-treme boilers equipped with modulated pumps according to the last ErP regulation. Wallcon X-treme 115 Wallcon X-treme 150 Wallcon X-treme 125 FLUE CONNECTIONS Flue and chimney connections must be carried out in accordance with applicable regulations and relevant standards. Materials which are used for the flue and...

  • Page 21: Flue Types

    CE certified flue pipes. C83 = It is a flue system which takes the combustion air from the outside with horizontal flue pipes and throws flue gas to the self contained (negative pressure) chimney. WALLCON X-treme 115-125-150...

  • Page 22: Flue Connection Lengths

    4.3.2 FLUE CONNCETIONS LENGTHS C43,C53 Wallcon X-Treme 115 C63,C83 Air inlet 150 mm 150 mm 150 mm Flue 100 mm 100 mm 100 mm Max. length 17 m 17 m 17 m Δ 100 Pa 100 Pa 100 Pa Max. output (...

  • Page 23: Wiring Diagram

    Electrical panel connections CABLE will be made by the installation services. Boiler connections from the electrical panel will be BLUE made by authorized Gassero service. YELLOW Room comfort setting and operation mode 2 X 0,75 Room Thermostat: can be adjusted.
  • Page 24 Supply 2 x 1,5 Pump control 2 x 1,5 ELECTRICAL Supply 2 x 1,5 PANEL Supply 3 x 1,5 Supply 3 x 1,5 Sensor 2 x 0,75 Communcation 2 x 0,75 Outdoor Sensor 2 x 0,75 Sensor 2 x 0,75 WALLCON X-treme 115-125-150...
  • Page 25 WALLCON X-treme 115-125-150...

  • Page 26: Outdoor Temparature Sensor

     Maximum length between the control panel and the outside temperature sensor is 50 meters.  Sensor cable has to be used as a single cable as possible. Aware of multiple additions as far as possible. WALLCON X-treme 115-125-150...

  • Page 27: Installation Examples

    4. Check-Valve 5. Strainer 6. Thermometer 7. Manometer 8. Air seperator 9. Deposit and dirt seperator 10.Hydraulic seperator or plated heat exchanger 11.Expansion tank 12.Pumps (seconder system) 13.DHW sensor Condensation drain Water filling unit Water softener unit WALLCON X-treme 115-125-150...
  • Page 28 4. Check-Valve 5. Strainer 6. Thermometer 7. Manometer 8. Air seperator 9. Deposit and dirt seperator 10.Hydraulic seperator or plated heat exchanger 11.Expansion tank 12.Pumps (seconder system) 13.DHW sensor Condensation drain Water filling unit Water softener unit WALLCON X-treme 115-125-150...
  • Page 29 WALLCON X-treme 115-125-150...
  • Page 30 Programming menu activated Reduced heating setting for heating ECO funtion activated Frost protection setting for heating Holiday function activated In progress – Please wait Heating referance Change the battery Maintenance mode Burner on Error Info menü activated WALLCON X-treme 115-125-150...

  • Page 31: Operation

    / decrease temperatures, choose and select sub menus, Change the settings. OK BUTTON (C) Used for to apply selected value or setting. In the parameters section this button is used for the further menu options. WALLCON X-treme 115-125-150...
  • Page 32 Then this function will be turned off automatically. INFO BUTTON (F) Used for the display boiler information such as temperatures, operating modes, error codes etc. RESET BUTTON (J) Used for to reset any fault and error which caused to stop the boiler. WALLCON X-treme 115-125-150...

  • Page 33: Operating Mode Selection

    OK button to set the temperature. REDUCED TEMPERATURE : It is a defined lower temperature limit so that the room temperature does not fall below a certain degree. Adjusting this value too high can cause unnecessary operation of the boiler. WALLCON X-treme 115-125-150...

  • Page 34: Programming

    Turn the adjusment knob one click and set mounth and day with pushing OK button. Push OK button to adjust the year as a final step. Push ESC button to return the home secreen. WALLCON X-treme 115-125-150...

  • Page 35: Main Functions

    Boiler manually blocked, no release RESET Press button again > 3 sec. Boiler released, Alarm symbol disappears PARAMETERS Parameters of Wallcon X-treme boilers are divided into 4 groups according to their level:  END USER PARAMETERS  COMMISSIONING  ENGINEER  WALLCON X-treme 115-125-150...

  • Page 36: Parameters

    Bakınız : 1610 Swimming pool 2055 Pool setpoint solar heating °C 2056 Pool sepoint boiler heating °C Boiler 2214 Setpoint manual control °C Fault 6705 SW Diagnose Code Indication only 6706 Burner ctrl phase lockout pos Indication only WALLCON X-treme 115-125-150...

  • Page 37: Error / Fault Codes

    BX / extension module same sensors Sensor primary heat exchanger Loss of flame during operation BX / mixing group same sensors Functional earth not connected Fan error or LP error Extension module same function Temperature primary heat exchanger to high WALLCON X-treme 115-125-150...

  • Page 38: Cascade

    The communication between the MASTER boiler and the other boilers is carried out with the cascade module which is standard in all boilers. For detailed information about the installation of the cascade system please contact nearest authorized service center or GASSERO. SLAVE WALLCON X-treme 115-125-150...

  • Page 39: Emission Setpoints

    Wallcon X-treme boilers are offer to sale after all required combusiton, efficiecny and safety controls. Emission settings mustn’t be changed which are made by GASSERO. However, if there is a deviation in the values which are given below, emission settings should be changed by GASSERO authorized service.

  • Page 40: Nominal Load Emission Settings

    Due to the danger of burning and scalding, be careful of the boiler and plumbing pipes which will become very hot. WALLCON X-treme 115-125-150...

  • Page 41: Minimum Load Emission Settings

    CO2 value will decrease. LPG CONVERSION Gas conversioned process which is mentioned below must be issued by authorized GASSERO services only on Wallcon X-treme 125 and Wallcon X-treme 150 boilers. Wallcon X-treme boilers are manufactured to work with natural gas.
  • Page 42 LPG. Before the commissioning of the boiler, all parameters must be regenerated according to the LPG. This process must 1) Remove 8 screws and seperate the made authorized Gassero gas valve from the flange. services. WALLCON X-treme 115-125-150...

  • Page 43: Lpg Conversion

    1) Seperate the gas valve and gas 3) Remove the group of fan, venturi supply pipe. and gas valve 4) Remove the 3 screws on the gas valve 2) Seperate the air inlet pipe and the venturi WALLCON X-treme 115-125-150...
  • Page 44 Replace the disassembled companents after the nozzles installed with the care of tightness. Use the flue gas analyzer to provide the values which are given in the table of values for LPG. WALLCON X-treme 115-125-150...

  • Page 45: Maintenance

    This information should be added to the information provided by the consumer and the service history of the boiler should be established. Authorized Gassero service responsible should inform the consumer about the defects in the installation or location and advise on the solution of these defects.

  • Page 46: Maintenance Process

     Ignition and ionization electrodes of the boiler will be removed and cleaned if necessary, replaced. Distances between the electrodes and the burner are very important in terms of ignition and flame detection. WALLCON X-treme 115-125-150...
  • Page 47 Time / holiday settings which are made according to the requests of the consumer will be checked.  Emission values ​ ​ ( CO2 and O2) will be written to the service document by operating the boiler at nominal, minimum and partial load. WALLCON X-treme 115-125-150...

  • Page 48: Energy Saving Recommendations

     WATER QUALITY: Water treatment will keep the water conditions under constant control and saves energy.  REGULAR MAINTENANCE: Maintenance of the boiler once a year and reviewing the system periodically is also important for energy saving. WALLCON X-treme 115-125-150...

  • Page 49: Disposal

    Such wastes must be treated in accordance with the applicable regulations. Ignoring this warining may harm, people, animals and may cause property damage. Manufacturer is not liable for damages that may arise in such cases. WALLCON X-treme 115-125-150...

  • Page 50: Product / Energy Labels

    PRODUCT / ENERGY LABELS Product fiche / Product informaton Supplier name Model Name WALLCON X-treme 115 WALLCON X-treme 125 WALLCON X-treme 150 Seasonal Space heating efficiency class Rated heat output 105,4 kW 116,2 kW 138,0 kW rated Useful heat output at 100% of rated heat output...

  • Page 51: Troubleshooting

    TROUBLESHOOTING WALLCON X-treme 115-125-150 WALLCON X-treme 115-125-150...
  • Page 52 WALLCON X-treme 115-125-150...
  • Page 53 MANUFACTURER : Gassero Isı Teknolojileri Sanayi Limited Şirketi İstanbul Endüstri ve Ticaret Serbest Bölgesi 4.Sokak,No:8, 34957 Tuzla / Istanbul / TÜRKİYE Telefon : +90 216 394 09 85 -86 -87 Faks : +90 216 394 24 91 www.gassero.com...

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