Related Manuals for gassero ALUBOX X-treme Series
Summary of Contents for gassero ALUBOX X-treme Series
- Page 1 ALUBOX X-treme FLOOR STANDING CONDENSING BOILERS INSTALLATION AND USER MANUAL ALUBOX X-treme 350 ALUBOX X-treme 430 ALUBOX X-treme 535 ALUBOX X-treme 640 ALUBOX X-treme 700LX ALUBOX X-treme 710...
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Page 2: Table Of Contents
THIS MANUAL IS AN INSEPARABLE PART OF THE BOILER AND HAS TO BE STORED TOGETHER WITH THE BOILER. IF THIS MANUAL DAMAGED OR LOST CONTACT GASSERO FOR A NEW COPY. THE INFORMATION AND INSTRUCTIONS THAT ARE SPECIFIED IN THIS USER'S MANUAL APPLY ONLY FOR THE BOILER MODELS SPECIFIED IN PAGE 3. -
Page 3: Meanings Of The Symbols And Safety
MEANINGS OF THE SYMBOLS AND SAFETY MEANINGS OF THE SYMBOLS The symbols which are used in this document and their meanings are as follows: DANGER : Actions that are certainly not to be done. Material damage and severe personal damage may occur. -
Page 4: Standards And Regulations
IF WATER LEAKAGE OCCURS IN THE BOILER: Switch off the electrical and water connections of the boiler and notify the authorized service. Condensation water formed after combustion is corrosive and corrosive. In case of leakage or leakage of this water, inform the authorized service. IF ELECTRICAL LEAK OCCURS IN THE BOILER: ... -
Page 5: General
One of the rights can be used. GENERAL PURPOSE OF DESIGN Gassero ALUBOX X-treme Floor Standing Condensing Boilers with Premix Burners are designed for heating purposes only. For hot water use, the boiler must also be connected to the DHW tank. -
Page 6: Boiler Room And Ventilation
Through intelligent electronic control panel, it has 13 safety systems and 3 separate zone control options Room thermostat and outside temperature sensor provide comfortable economic heating Besides the ease of operation via smart digital panel, it provides fault and error detection ... -
Page 7: Warning Label
WARNINGS ! Read the technical instructions and user manual carefully before the commissioning. Commissioning must be made by an authorized Gassero service. The boiler must be located in a location that is separate from the living quarters only accordance with the ventilation legislation. -
Page 8: Technical Specifications
TECHNICAL SPECIFICATIONS ALUBOX X-treme DIMENSIONS ALUBOX X-treme 350 – 430 – 535 – 640 – 710 ALUBOX ALUBOX ALUBOX ALUBOX ALUBOX ALUBOX X-TREME 350 X-TREME 430 X-TREME 535 X-TREME 640 X-TREME 700 LX X-TREME 710 835mm 935mm 935mm 935mm 935mm 935mm 1220mm 1705mm... - Page 9 CONTENTS ALUBOX X-treme 350 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
- Page 10 ALUBOX X-treme 430 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
- Page 11 ALUBOX X-treme 535 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
- Page 12 ALUBOX X-treme 640 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
- Page 13 ALUBOX X-treme 700 LX 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
- Page 14 ALUBOX X-treme 710 1. Fan 2. Gas Valve 3. Control Panel 4. Heat Exchanger 5. İonization Electrode 6. Ignition Electrode 7. Ignition Transformer 8. Limit Thermostat 9. Pressure Sensor 10. Flow NTC Sensor 11. Return NTC Sensor 12. Automatic Air Vent 13.
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Page 15: Technical Table
TECHNICAL TABLE ALUBOX X-treme ALUBOX X-treme ALUBOX X-treme ALUBOX X-treme ALUBOX X-treme ALUBOX X-treme 700 LX Compatible Chimney Types: Type B23-C43-C53-C63-C83 Nominal Heat Input Qn 65,00 335,00 85,00 425,00 102,00 510,00 75,00 615,00 118,4 672,4 134,6 685,6 Nominal Heat Power Pn (80-60⁰C) 63,70 328,30 82,50... -
Page 16: Carrying
4.1.2 CARRYING The boiler can be moved with a fork-lift or pallet truck as shown. In such transports, the boiler must be properly fixed and secured. The boiler must not be shaken or laid on its side during transport. -
Page 17: Water Quality And Treatments
Neutral-based, non-acidic, non-alkaline registered products can be used to clean the installation or keep the water conditions at desired levels. You can get information from GASSERO for cleaner, preservative or inhibitor type (stopper, preventive) products or you can contact with SENTINEL or FERNOX... -
Page 18: Hydraulic Connections
HYDRAULIC CONNECTIONS According to the current legislation; total heating capacity of the boiler or cascade system must be calculated to meet the building's heat demand. All necessary components must be installed and supplied correctly in the installation in a manner to perform their duty. -
Page 19: Hydraulic Separator
4.2.4 HYDRAULIC SEPARATOR These are used to compensate the pressure differences in systems where multiple pumps and / or heating circuits are used, to eliminate excessive pressure differences between boiler’s inlet and outlet water temperatures and to prevent thermal stresses in the boiler. ... -
Page 20: Deposit And Dirt Separator
Pumps aren’t included in ALUBOX X-treme model boilers. The primary pumps, which are determined according to the hydraulic pressure losses of the boiler, are offered by Gassero as an option. If a different primary pump is to be used, pump must be selected in accordance with the values given in the table on the below. -
Page 21: Flue Connections
The use of an unsuitable primary pump can result uneconomic, uncomfortable operation damage to your boiler and your installation. The manufacturer is not liable for damages that may arise from such situations. The primary pump must be mounted on the return line (See INSTALLATION EXAMPLES). -
Page 22: Flue Types
4.3.1 FLUE TYPES B23 = It is a flue system that takes the combustion air from the environment and throws flue gas to the outside. C43 = It is a flue system that takes the combustion air from the outside and throws flue gas to the outside with seperate flue pipes. -
Page 23: Wiring Diagram
Boiler connections from the electrical panel will be made by BLUE authorized Gassero service. Using for system pump control via master BROWN boiler. 2 X 1,5 cable has to be connected to... -
Page 28: Outdoor Temperature Sensor
4.4.2 OUTSIDE TEMPERATURE SENSOR When an outside temperature sensor installed, boiler will adjust supply temperature according outside temperature in order to provide energy saving without compromise the comfort. Outside Temperature Sensor must be Installed; north or north-west direction of outside of the building, at a height of minimum 2,5m from the ground, not exposed to direct sunlight, straight side of the wall,... -
Page 29: Installation Examples
INSTALLATION EXAMPLES... -
Page 32: Operation
OPERATION GENERAL ALUBOX X-treme boilers; Controls 3 heating zones. It could be increase with placing additional zone modules. Calculates exact temperatures for each zone via sensors and outside temperature sensor. Saves and display the fault and error history. ... - Page 33 DISPLAY CANCEL BUTTON – ESC Backlight display automatically turn off without operation. Used for to cancel the settings and return to upper menu Push any button to turn it on again. section. Screen displays information / settings below: Operation modes MANUAL CONTROL BUTTON Temperatures Parameters...
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Page 34: Operating Mode Selection
ADJUSTING THE ROOM TEMPERATURE: The temperature (comfort value) of the room which is heated by the heating circuit-1 is set by the Navigation Button. The boiler will be activated and keep the room temperature constant to the set temperature. To adjust; Turn the Navigation Knob in any direction Set the desired room temperature and press OK. -
Page 35: Programming
FROST PROTECTION : It will be activated when the temperature of the water in the boiler falls below 4°C and activates the primary circulation pump. In order for the frost protection mode to be active, boiler's electrical switch must be switched on and the system water must be full. -
Page 36: Main Functions
MAIN FUNCTIONS Button Action Procedure Display / Function Zone 1 and zone 2 Actuate rotary knob left/right Comfort setpoint with blinking temperature Set room temperature Turn rotary knob Confirm with OK button Blinking temperature in 0,5 °C steps from 10 to 30 °C or wait 5 sec. -
Page 37: Bms - Boiler 0-10V Management
BMS – BOILER 0-10V MANAGEMENT 1) H3 output could use for 0-10V management. After cable connection, 5960 parameter should set ‘Consumer Request CC1 10V’ from configuration menu. 2) 5963-64-65-66 parameter should set for heat and value assignment. 3) Heating Circuit 5710 and 5715 parameter should set ‘OFF’ from configuration menu. -
Page 38: Parameters
PARAMETERS Parameters of ALUBOX X-treme boilers are divided into 4 groups according to their level: END USER PARAMETERS COMMISSIONING ENGINEER incorrect adjustments energy saving operation may not be observed and the whole system or some parts of the units may be damaged. Manufacturer cannot be held liable for malfunctions and damages resulting from incorrect settings made by unauthorized persons. -
Page 39: Error / Fault Codes
ERROR / FAULT CODES ALUBOX X-treme boilers are equipped with a fault diagnosis system. When a malfunction code is displayed on both the Master and Slave boilers, the red light on the bottom of the control panel flashes with the no flame sign. Malfunction codes are given below. -
Page 40: Combustion Adjustments
ALUBOX X-treme boilers are offer to sale after all required combusiton, efficiency and safety controls. Emission settings mustn’t be changed which are made by GASSERO. However, if there is a deviation in the values which are given below, emission settings should be changed by GASSERO authorized service. -
Page 41: Nominal Load Emission Settings
10.2 NOMINAL LOAD EMISSION SETTINGS Connect the Flue Gas Analyzer probe to the sampling point on the flue adapter. Make sure that the Flue Gas Analyzer which will be used to adjust the combustion settings is calibrated and functioning correctly. To run the boiler at nominal load;... -
Page 42: Gas Pressure Switch
This information should be added to the information provided by the consumer and the service history of the boiler should be established. Authorized Gassero service responsible should inform the consumer about the defects in the installation or location and advise on the solution of these defects. - Page 43 ( please contact with GASSERO for more information) External cleaning of the main heat exchanger can be done by removing the side cleaning covers. Heat Exchanger Cleaning Tool supplied by GASSERO as an optional can be used for this cleaning.
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Page 44: Energy Saving Recommendations
Siphon will be cleaned and the drain line will be checked. Once the condensate siphon has been cleaned, it must be filled with water again. If there is a congestion in the drainage line, the slope has to be checked. ... -
Page 45: Product Fiche
PRODUCT FICHE (ALUBOX X-treme 350) Product fiche / ERP Information Form Supplier name Model Name ALUBOX X-treme 250 Sea s ona l Spa ce hea ti ng effi ci ency cl a s s Ra ted hea t output 237,0 kW rated At ra ted hea t output a nd hi gh-tempera ture regi me, us eful hea t ca pa ci ty (*) 239,1 kW... -
Page 46: Troubleshooting
TROUBLESHOOTING... -
Page 47: Boiler Room Application Recommendations
Nitrite protection should not be used in boilers with aluminum heat exchangers As GASSERO, we recommend flushing in the system to prolong the life of system and boilers. No acid-based products should be used during flushing. The water used in the installation must be city-water. Never use well-water The boiler must be serviced annually. - Page 48 MANUFACTURER : Gassero Isi Teknolojileri Sanayi Limited Sirketi İstanbul Endüstri ve Ticaret Serbest Bolgesi 4.Sokak,No:8, 34957 Tuzla / Istanbul / TURKEY Phone : +90 216 394 09 85 -86 -87 : +90 216 394 24 91 www.gassero.com...
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