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Stoneridge Optimo Manual

Tachograph workshop tool
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Stoneridge Optimo Manual
Stoneridge Electronics Ltd
Copyright
The information contained in this document is the property of Stoneridge
Electronics Ltd. and should not be reproduced, revealed or appropriated,
either in whole or in part, without the written authority of Stoneridge, Inc.
DD 56065 Rev 01
1
© Stoneridge Electronics Ltd

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Summary of Contents for Stoneridge Optimo

  • Page 1 The information contained in this document is the property of Stoneridge Electronics Ltd. and should not be reproduced, revealed or appropriated, either in whole or in part, without the written authority of Stoneridge, Inc. DD 56065 Rev 01 © Stoneridge Electronics Ltd...

  • Page 2: Table Of Contents

    Optim o Kit ..............................3 1.1. Optimo Light Kit ............................ 3 1.2. Optimo Kit ............................4 Power – Optimo and Optimo Light ........................ 4 2.1. Power – Optimo ........................... 5 Optimo Main Screen ............................. 5 Optimo, Optimo Light and Optimo Features ....................

  • Page 3: Optimo Kit

    1. Optimo Kit Power C2 Cable Power Supply Tester Cable Mouse Digital Dongle A4, A6 & A8 Tachograph In Vehicle Adaptors Charger B Adaptor Optimo For Stoneridge Rolling Road & Flexi Switch Bluetooth 1324 C1 Cable 2400 Dongle Dongle Dongle...

  • Page 4: Optimo 2 Kit

    Lithium Ion 14.4V battery, life typically 4 hours.  Charging – 230V ac supply or vehicle power connector.  Charging time – typically one hour, overnight on first use.  Charging time for Optimo Light – typically up to 4 hours.

  • Page 5: Power - Optimo

    2.1. Power on/off USB ports DIN sockets 3. Optimo Main Screen  Optimo supports all digital and analogue tachographs. Extra cables may be required when using Optimo Light. See table below. Page 46 Page 39 Page 36 Page 38 Page 22...

  • Page 6: Optimo, Optimo Light And Optimo Features

    4. Optimo, Optimo Light and Optimo Features Component Optimo Optimo Light Optimo External USB ports Bluetooth WiFi External Mouse Camera Smart card reader Dongles Digital, 2400, 1324 Digital Digital I/O connectors A,B,C,D,E,F,G A,B,C None, DIN connectors only Adaptor cables A4, A6, A8 B, C1 and C2...

  • Page 7: Getting Started

    6.1. Task Bar Icons 6.1.1. Workshop Settings  On first power up of Optimo a number of details must be entered into a series of settings screens.  Settings screens can also be accessed at any time by tapping here.
  • Page 8 The next screen sets Fixed distance length and number of runs, plus options for “Standard” or “Custom” bench tests. For Custom Bench test see Chapter 8, page 28 DETAILS ON ALL THESE SCREENS MUST BE COMPLETED BEFORE FIRST USE OF OPTIMO.

  • Page 9: Connecting To Wifi

    Insert Bluetooth dongle to USB port, press white arrow and a Bluetooth icon appears.  On pop up screen tap “Add a Device”, a new screen appears showing other Bluetooth devices in the area. Tap on selected device and follow prompts to pair it with Optimo. 6.1.4. Wireless Connections ...

  • Page 10: Connecting To Tachographs

    This is the only way to connect to round tachographs.  Optimo Light and Optimo are supplied with the Digital dongle only. 6.3. Calibrating and Programming  On tapping Optimo identifies the connected tachograph. If the tachograph cannot be determined the screen below is displayed. Select tachograph type.

  • Page 11: Optimo - Mkiii Programmer - Main Screens

    7. Optimo – MKIII Programmer – Main screens  When a tachograph is detected or selected, the screen below is displayed.  On these screens highlighted icons can be selected, those dimmed out cannot.  The following sub-chapters briefly explain the function for each icon selection.

  • Page 12: Read And Modify Data

    Read and modify data 7.1.  Select on the tachograph programming screen.  Parameters are changed by tapping values in the “Setting” column, or for some parameters by selecting appropriate buttons. A new screen is then displayed along with the necessary keyboard.

  • Page 13: Tachograph Information

    Tachograph Information 7.2.   Available on all Digital tachographs. Require dongles, or cables plus adaptors for 1324 and 2400 tachographs.

  • Page 14: Bench Test

    Bench test 7.3.   For radio sized tachographs these tests are carried out semi automatically, with a countdown timer displaying time remaining for each phase of the test.  For round tachographs a speed scale first must be selected first. Note: for calibration a Clock Test must be carried out either before or after an analogue bench test.

  • Page 15: Fixed Distance 1

    Fixed distance 1 7.4.  Tapping enables the “w” factor to be determined using a physical method with a fixed pointer over a fixed distance.  The “w” value for each run is displayed. Carry out the appropriate runs as prompted. ...

  • Page 16: Speed Simulator

    Speed simulator 7.5.  then tap “Speed” box and enter speed, then tap the tick button. Increment Speed Decrement Stop Speed Test C3 RPM test 7.6.  Connect cable E via adaptor A6 for Optimo only. Tap...

  • Page 17: Dtcs

    Current faults must be rectified before the vehicle leaves the workshop. k factor test 7.8.  and using cable G via adaptor A6, Optimo only, on a 8400, 1318 or 1314 it will provide a reading of the k factor.

  • Page 18: Dil Calculate

    DIL calculate 7.9.  enter w factor. DIL switch settings, w factor and k exact are displayed on left. This function does not require connection to a tachograph.

  • Page 19: Fixed Distance 2

    Fixed distance 2 7.10.  Tapping enables the “w” factor to be determined using a physical method with an external device such as a flexi switch or light barriers over a fixed distance. Connect the flexi switch or light barrier device via adaptor B. ...

  • Page 20: Rolling Road

    Rolling road 7.11.  Tapping enables selection of Rolling Road test or Speed Verification.  With vehicle in motion, tap “Speed Verification”, check speed of Rolling Road and compare with tachograph speed i.e. speed for speed check.
  • Page 21  For a Stoneridge rolling road, when you tap “Rolling Road” Optimo determines the w and l factors. When test complete results can be sent directly to radio sized tachographs, followed by a confirmation screen.  For round tachographs w, k and l factors are displayed, plus the DIL switch settings which must...

  • Page 22: Clock Test

    UTC and local time if necessary. For round tachographs a clock tester module is required and only tests the accuracy of the clock.  Optimo is factory set to UTC time.  On Digital tachographs all time adjustments should be done from this menu. 7.13.

  • Page 23: Serial Data Test

    Serial data test 7.14.  Tapping displays serial data from the tachograph via cables F & H plus adaptor A4 for a SE5000, or cables X & H and A4 for a 2400, Optimo only. CANbus data test 7.15.  Tapping...

  • Page 24: 1000M Test

    1000m test 7.16.  the k factor is displayed, tap the green tick button, the test starts and a countdown timer appears in a red circle.  Test complete.

  • Page 25: Sensor Settings

    Sensor settings 7.17.  Tapping enables selection of a sensor type on some tachographs.  The following screen is for a VR2400.  To pair an Encrypted sensor tap “Pair”.  Test complete.
  • Page 26  For 3 generation digital tachographs activated after 1 October 2012, the following screen is displayed. 2 source of motion is enabled by selecting the appropriate CANbus or the C3 option. For CANbus “Heavy” or “Light” vehicle also has to be selected as data is transferred at different bit rates.

  • Page 27: Tachograph Reset

    The difference between speed 1 and speed 2 must not exceed 10km/h. Tachograph reset 7.18.  Tapping sends a reset pulse by simulating an Off/On condition which resets default in the tachograph. No screen displayed on Optimo, however there is an interruption on the tachograph display.

  • Page 28: Custom Bench Test

    8. Custom Bench Test  For analogue tachographs, a Custom bench test allows a technician to set unique duty and speed parameters in countries which allow this. To set a Custom bench test go to page 3 of “Workshop Settings” then tap on stars in the box adjacent to “Configure analogue bench test” in 3 “Workshop Settings”...
  • Page 29  Tap “Custom” to enter up to 15 Speed Test steps.  Tap an empty box adjacent to each Speed Test step then enter the speed and duration of step.
  • Page 30  To delete a step, tap the cross in the red box, then tap bin icon and step is deleted.  Once all Speeds entered, tap red arrow top right to enter up to 5 duty steps. Tap an empty box adjacent to a “Duty Test”...
  • Page 31  Tap the Duty required, then key in duration for test.  Once final Duty test is entered, tap red arrow top right, or Home Button, to exit setup procedure.  Now when running an Analogue Bench test the tachograph type will be prefixed with “Custom Bench Test”.

  • Page 32: Se5000Cs - Configuration System

    9. SE5000CS – Configuration System  and a message “Determining the Tacho Type” is displayed whilst Optimo confirms an SE5000 tachograph is connected. This enables configuration of KRM tachographs to parameters of different vehicle types.  A valid workshop card must be inserted and PIN authenticated to reconfigure all activated tachographs.
  • Page 33 To configure to another vehicle type, tap appropriate Manufacturer’s icon and a list of associated vehicle types is displayed.  Tap icon for correct vehicle type, and a screen shows Optimo communicating with the tachograph. After a short time the result is displayed.

  • Page 34: 81Cs - Configuration System

    Do not use this feature when in wireless operation.  Then a new message “Determining the Tacho Type” is displayed whilst Optimo confirms a 1381 tachograph is connected. This enables configuration of 1381 tachographs to parameters of different vehicle types.
  • Page 35 Select the 1381 Universal Model and then select your target vehicle type.  Tap icon for correct vehicle type, and a screen shows Optimo communicating with the tachograph. After a short time the result is displayed.

  • Page 36: Application Sheets

    11. Application Sheets  Tapping details how to fit tachographs and Electronic Road Speed Limiters, ERSLs, to different vehicle types.  Tap on type of application sheet required.  Tap appropriate manufacturer’s icon.
  • Page 37  Tap correct vehicle model icon.  The application sheet is displayed which details the kit required, and in some cases instructions for non-standard fits.

  • Page 38: Cross Reference Tables

    12. Cross Reference Tables  Tapping enables a user to cross reference tachographs or sensors with Stoneridge equivalents.  Type the appropriate text or number for the search.  A list of all items containing the search text or number is displayed.

  • Page 39: Tacho Swap

    Note: the new tachograph must be configured prior to performing the tacho swap operation. For digital tachographs this should be done before the unit is activated.  Tap “Read” and Optimo reads all data from the tachograph and gives an option to view stored data.
  • Page 40  Tap the tachograph button to display stored information. Note: You don’t have to view data before sending it.  Tapping “Send” displays which tachograph is connected, and options of which tachograph data to send. Tap the appropriate button and a tick is displayed on completion.

  • Page 41: Sensor Test

    Note: Not available on Optimo Light or Optimo  Tapping “Sensor test” displays instructions on which cables to use and how to connect to the...
  • Page 42  Connect as shown, press sensor into recess at bottom left of the device and the test begins. A slight vibration is felt at the sensor and results are displayed.
  • Page 43 Tapping “Cable test” gives instructions to test encrypted cables. Connect as shown with the yellow plug to Optimo via connector C1 and the other end terminated with plug C2. Tap the red arrow top right and the result is displayed.
  • Page 44  Tapping “Sensor Information” supplies information about the connected Sensor, such as Serial number etc. Available on Optimo with purchase of new cable.

  • Page 45: Rolling Road Brake

    15. Rolling Road Brake  If your Rolling Road is connected wirelessly to Optimo the new Rolling Road Brake icon will appear.  Tapping enables a user to Apply or Release the Rolling Road brake via Optimo.  Initially both buttons will be active as the system will not know what state the brakes are currently set to.

  • Page 46: Product Upgrade

    Tap the “upgrade” button and follow prompts.  “Error” is displayed if Optimo does not recognise the USB device, if no device present, or if it is the wrong update. If this occurs, check the USB device inserted correctly and correct upgrade present.

  • Page 47: Annex A - Cable Cross Reference Tables

    Annex A – Cable cross reference tables This table shows a list of existing cables that can be used with Optimo when used in conjunction with the appropriate adaptor cables supplied. Note: only A8 for Optimo Light Part Number Description...
  • Page 48 Available functions and required harnesses Tachograph VR2400 VR8400 VR8300 VR1400 K1324 K1319 K1318 K1314 Moto- SE5000 DTCO Smar- Meter tach Function EGK100 Rolling U or D G+J or G+J or W or G+O+J G+J or G+J or Z or D Z or Z or D Road...

  • Page 49: Annex B - Programmable Parameters

    Annex B – Programmable Parameters Programmable Parameters Access DTCO Kienzle Text displayed Description Read/Write SE5000 2400 1381 1324 Actia Efkon System Supplier Identifier ECU Manufacturing Date ECU Serial Number System Supplier ECU Hardware Number System Supplier ECU Hardware Version Number System Supplier ECU Software Number System Supplier ECU Software...
  • Page 50 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Text displayed Description Read/Write 2400 1381 1324 D6 pin function D6 Pin Functions, (Speed Pulse Output) D6 pin function Pin D6 Filter pin B3 Filter - speed sensor signal pin (B3) D5 pin function D5 Pin Enabled, (Over Speed Output) D4 pin function...
  • Page 51 Programmable Parameters Access DTCO Kienzle SE5000 Actia Efkon Text displayed Description Read/Write 2400 1381 1324 Warranty Valid Warranty Validity Time Time Warranty Time Warranty Time Number of Number of writings to Warranty writes Warranty Time Activation Time Time of activation Dimming Input Dim mode CAN Dimming...

  • Page 52: Annex C - Optimo Error Codes

    Annex C – Optimo Error Codes Application Codes APPLICATION Error Code MK3 Programmer 0x00** Codes 01 to 10 / 1F / 20 to 29 / D0 to FF are valid SE5000 Configuration System 0x01** Codes 01 to 10 / 1F / D0 to FF are valid...
  • Page 53 Specific Error Codes Error Category Error Category Code Code 0x**01 Comms Timeout 0x**20 Tacho Value Out Of Range 0x**02 Transfer Aborted Returned 0x**21 Upload Not Accepted 0x**03 General Reject 0x**22 Requested Data Unavailable 0x**04 Security Access Denied 0x**24 Tacho Not In Correct Mode 0x**05 Request Out Of Range Returned 0x**25...

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