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Stoneridge SE5000 Workshop Manual

Digital tachograph
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Workshop Manual
SE5000 Digital Tachograph
STONERIDGE - EVERY ANGLE COVERED
www.stoneridge-electronics.com
www.SE5000Exakt.com

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  • Page 1 Workshop Manual SE5000 Digital Tachograph STONERIDGE - EVERY ANGLE COVERED www.stoneridge-electronics.com www.SE5000Exakt.com...

  • Page 2: Important

    Important Important Phone: +49 7041 9695-10 Fax: +49 (0)7041 9695-55 The Stoneridge tachograph SE5000 Rev 7.6 has full E-mail: infode@stoneridge.com type approval for use in the European union accord- ing with Commission Regulation (EC) No. 1360/2002 of 13 June 2002 and other related legis- Italy latives.

  • Page 3: Copyright

    Stoneridge Electronics AB. Changes Stoneridge Electronics reserves the right to intro- duce changes in design, equipment, and technical features at any time. You cannot, therefore, base any claims on the data, illustrations or descriptions in this Manual.

  • Page 4: Table Of Contents

    Table of Content Table of Content Daily Printout (VU) continued Important Workshop Card Overspeeding Contact Stoneridge Installation United Kingdom Checking before Installation France Fitting a Tachograph in a Vehicle Germany Motion Sensor Italy Sensor Cable Netherlands Power Connection Spain Tachograph Signal Connection...
  • Page 5 Table of Content Visible Differences The ADR Tachograph Fitting an ADR Tachograph Display Messages Event, Fault and Diagnostic Trouble Codes Frequently asked Questions, FAQ - 4 -...

  • Page 6: Introduction

    High-level transient voltage can cause per- forming installation, maintenance, periodic inspec- manent damage to tachograph electronic circuits. tion and repair of the SE5000. It is mainly Similarly, failure of other electrical components concerning the calibration mode of operation. on the vehicle, for example the alternator reg-...

  • Page 7: Workshop Functions And Equipment Requirements

    Requirements data and other parameters. A tachograph programmer A Stoneridge tachograph can be operated in one of will be necessary for programming a tachograph with four modes of operation: calibration data and tachograph specific parameters.

  • Page 8: Overview

    Enter the PIN code associated with the card. The PIN can be entered by using the buttons on the Manual. tachograph or a Stoneridge MKII Tachograph Pro- Display in Instrument Cluster (3) grammer. The display in the instrument cluster can be used to...

  • Page 9: Withdraw A Workshop Card

    Overview Note! Note! If the workshop card authentication failes, see head- If the wrong PIN is entered, a message will be dis- ing on page 42 and look for: played to indicate how many attempts there are left. Withdrawal of card after entering a wrong PIN Card 1auth.

  • Page 10: User Interface

    User Interface Settings User Interface You can change and use the following settings: The tachograph detailed within this manual com- prises two card tray mechanisms, a printer, an LCD Tachograph language display, a calibration/download interface (6-pin con- Local time nector located behind paper cassette) and user con- UTC time trols, located in an ISO standard radio enclosure.

  • Page 11: Available Languages

    User Interface Available Languages When you insert your driver card the Tachograph automatically changes to the language on the card. But you can select any of the following languages. Language Language in English Български Bulgarian Ceština Czech dansk Danish Deutsch German eesti Estonian...

  • Page 12: Change Parameters

    Change Parameters The parameters menu is accessible in calibration, company, and non-activated mode. Warning! Changes in the parameter settings affect the tachograph and the vehicle system. Make sure you know the configuration of the vehicle before any changes are made. To change a parameter: Press the OK button and select: SETTINGS Press the OK and select:...

  • Page 13: Symbols

    Symbols Symbol Combinations This is a list of the most frequently shown symbols The following combination of symbols are the most on the display and on the printouts. common. Symbol Description Symbols Description Function not available Location start of daily work period Driver or slot Location end of daily work period Co-driver or slot...

  • Page 14: Printouts

    Printouts Printouts Daily printout (card) 24h card (including local The information stored on the tachograph and on time). the driver cards can be printed. There are a number Event and faults (card) event card of different printouts available, see below. Event and faults (VU) event vu Drive Time Info...

  • Page 15: Technical Data

    S /00007001106910 0 0 Calibration date and purpose. 23/05/2015 ABCD1E2345678910 VRN and country of registration. NL /AA-BB-12 Characteristic coefficient of vehicle. Stoneridge Electronics Constant of the recording equipment. Adolfsbergsvägen 3 Effective circumference of wheel tyres. S70227 örebro Vehicle tyre size. 900208E7.3/01R01 SVN31309 Authorized speed setting.

  • Page 16: Events And Faults (Vu)

    2. Type of printout (events and faults, VU). 3. Workshop card identification. 30/05/2007 00:38 (UTC) 4. Vehicle Identification Number (VIN) Vehicle Registration Number (VRN) and country of registration. STONERIDGE ELECTRONICS UK / K 0 0 0 0 0 0 5. Card conflict (event). 11/07/2007 6.

  • Page 17: Details Of Events And Faults (Vu)

    3. Event or fault record purpose (All purposes are not 30/05/2007 00:38 (UTC) saved for each event): 00 - one of the 10 most recent (or last) events or faults. STONERIDGE ELECTRONICS NL / NL012345678910 01 - the longest event for one of the last 10 days of occur- 11/07/2007 rence.

  • Page 18: Events And Faults (Card)

    1234567890ABCDEFG /ABC 123 The display shows the following (on the tration Number, VRN. 9. Tachograph manufacturer. second line): Stoneridge Electronics 10. Tachograph part number. 900208R7.3/26R01 24h card 11. Responsible workshop for last calibration. Johansson and Sons S / 0 0 0 1 1 6 0 12.

  • Page 19: Daily Printout (Card) Continued

    19h12 /00007001106910 0 0 this printout doesn't comply with any regulation. /00007001106880 0 0 07 05/03/2011 15:20 19h12 /00007001106910 0 0 /00007001106880 0 0 Stoneridge 26/11/2007 08:41 ** OUT OF REGULATION ** UTC+01h00 Andersson Richard S /ABCD6789012345 1 1 31/12/2012...

  • Page 20: Daily Printout (Vu)

    1. Printout date and time. Daily Printout (VU) 2. Type of printout (24h, VU). Stoneridge This printout lists all activities stored in 3. Card holder’s surname (driver). the tachograph (VU) for the selected date 06/03/2009 10:39 (UTC) 4. Card holder’s first name (driver).

  • Page 21: Daily Printout (Vu) Continued

    08:56 01h43 1 km; 1 km ulation. 00h00 0 km 00h02 00h00 00h00 Stoneridge 00h00 00h02 00h00 26/11/2007 08:41 Andersson Richard ** OUT OF REGULATION ** S /00007001106910 0 0 08:53 S UTC+01h00...

  • Page 22: Overspeeding

    8. Date and time of the last overspeeding control. 9. Date and time of first overspeeding and number 12/02/2007 19:24 00h10 99 km/h 97 km/h (1) Stoneridge of overspeeding events. Svensson Bertil First overspeeding after the last calibration. S /EFGH123456786 2 2 20/07/2007 09:48 (UTC) Date time and duration.

  • Page 23: Installation

    See the Driver & Company manual for further information. Checking before Installation Prior to the tachograph installation it must be verified that the tachograph about to be installed is a genuine Stoneridge Electronics tachograph. To do that ensure the following: The tachograph data label must show the correct Stoneridge tachograph type approval number-e5-0002.

  • Page 24: Power Connection

    For details on how to make power connections and to protect the ADR version of the Stoneridge tachograph, see:heading Fitting an ADR Tachograph on page 41.

  • Page 25: Tachograph Signal Connection

    Fitting the Tachograph Since the Stoneridge tachograph conforms to the ISO 7736 standard for a radio enclosure, fitment of the tachograph is an easy procedure. The tachograph must be positioned in such way as to allow a driver to view the display and also to access the necessary functions safely from the seat.

  • Page 26: Activation And Pairing Processes

    Once the physical installation of the tachograph is complete, a number of vehicle related parameters are required to be pro- grammed into the tachograph internal memory. Connect a tachograph programmer (e.g. Stoneridge MKII version) to the front calibration/download connector to pro- gram the vehicle parameters.

  • Page 27: Calibrating The Tachograph

    Installation For location of the front download connector, see heading Calibration and Download Front Connector on page 39. Calibrating the Tachograph Calibration of a tachograph is a mandatory part of any inspection and should also take place after installation or after any repair that requires a tachograph system to be disconnected or the seal to be broken.

  • Page 28: Checking Calibration Data

    Installation The tachograph programmer will give confirmation of the success or failure of programming the calibration parameters into a tachograph. If the programming procedure fails, the workshop card should be removed from the tachograph. The con- nections should be checked for faults before the workshop card is re-inserted and an attempt to re-program should be made.

  • Page 29: Checking Second Source Motion Sensor

    Installation Checking Second Source Motion Sensor If the tachograph system is required to have a second motion sensor this section describes how this shall be checked. Checking can be carried out by viewing the Motion Sensor View. If second source of motion function is disabled this view will not be shown. With the workshop card inserted, press the arrow down button several times until you reach the last view, which is the Motion Sensor View.

  • Page 30: Installation Plaque

    Installation Inspect, calibrate and re-seal the tachograph system. Prepare a report about the cause of the broken seal and inform the relevant authorities in accordance to the actual country’s legalisation. The installation plaque must also be sealed, unless it is of a type that cannot be removed without damaging it. Installation Plaque The final part of the digital tachograph system installation procedure is the completion and fitment of an installation plaque.

  • Page 31: Download Data

    Stoneridge recommends using the CITO downloading equipment which significantly reduces the downloading time. For more information about the CITO download equipment, contact Stoneridge After Market Head Office, see heading Contact Stoneridge on page 1.

  • Page 32: Care And Maintenance

    Care and Maintenance Care and Maintenance To obtain a long and trouble-free lifetime for the tachograph please keep the following in mind: Keep the trays closed at all times and only open them to insert and withdraw a card. Do not place objects on the trays when they are open, otherwise they could be damaged. Keep the tachograph clean.

  • Page 33: Care Of Cards

    Printer Maintenance The only serviceable parts in the Stoneridge tachograph are the paper cassette and the printer paper. The printer heads may also be cleaned using a Stoneridge approved printer head cleaning pen. Do not attempt to service any other tachograph parts.

  • Page 34: Printer Paper

    Care and Maintenance 6. Pull the paper upwards and tear it off. Printer Paper New printer paper and cassette can be ordered as below: Paper roll - 3 pack (Part No. 6800-032) Paper roll - 8 pack (Part No. 6800-002) Paper cassette (Part No.

  • Page 35: Built-In Test

    Built-in Test The built-in test can be used to check the following tachograph components for correct operation: Display Driver card Buttons Printer Invert display Perform a built-in test in the following way, but please note that the built-in test is only available when the vehicle is sta- tionary.

  • Page 36: Opening Failing Card Trays

    Opening Failing Card Trays To open the card trays to get hold of the inserted card in the event of a tachograph tray failure or power failure do as follows: 1. Remove the tachograph from the dashboard, see heading on page 38. 2.

  • Page 37: Inspection Of Tachograph System

    Inspection of Tachograph System Inspection of Tachograph System Inspection of a digital tachograph system must be carried out under the following circumstances: After any repair of the system. If the motion sensor seal is broken. After any alteration to either the vehicles char- acteristic coefficient (W factor) or the effective cir- cumference of the drive wheels (L factor).

  • Page 38: Repairs And Decommissioning

    Do not fit a replacement tachograph with a different part number unless it is confirmed by Stoneridge as an equivalent to the one it is replacing. Information about actual part number is visible on a technical printout, see heading Printouts on page 1.

  • Page 39: Removal Of Tachograph

    Removal of Tachograph Removal of Tachograph Once fully mounted, a Stoneridge digital tachograph can be removed from its mounting cage using a pair of tachograph extraction tools (6350-023). 1. Insert the extracting tools perpendicular into the two pair of holes at the sides of the plastic front fascia.

  • Page 40: Technical Data

    Ignition Off + motion sensor) 24 V - 9 mA 12 V 12 mA Pins marked in red (B5, D3 and D8) are optional pin- s/functions added by Stoneridge to the connector Dot Matrix 19 x 98 pixels format ISO16844-1.
  • Page 41 A-CAN Bus on the tachograph! The line. C-CAN is used for telematic devices. Cables can Alternative CAN bus GND line, be purchased from Stoneridge for most vehicle which is connected to tachograph types. GND (A5) via a series com- bination of a 1W resistor and 680nF capacitor.

  • Page 42: Adr Tachograph

    ADR Tachograph Fitting an ADR Tachograph ADR Tachograph When fitting a Stoneridge ADR tachograph the unit must be fitted within the truck cabin. To ensure that the tachograph conforms to IP54, the unit must be Hazardous Goods Vehicles fitted in horizontal level. If a tachograph is to be fit-...

  • Page 43: Display Messages

    Display Messages Display Messages There are four type of messages that can be seen on the display. Messages - contains information on processes or reminders to the driver. Messages are not stored and can not be prin- ted. Press the Back button to clear the message. Pre-warnings - appear as early reminders to the warnings.
  • Page 44 Display Messages Display Description Action auth.failure The tachograph security check for the card in rectly inserted. tray 1 failed. Similar message for tray 2. Related Check if the card works in another tacho- to the tachograph. graph. Try to insert another card. Warning Withdraw the offending card.
  • Page 45 Display Messages Display Description Action Replace or repair the download equipment if required. If the tachograph is faulty beyond repair it must be decommissioned and replaced. Driving Message Stop the vehicle. The card tray can be can't open slot An attempt was made to open the slot while the opened only when the vehicle is stationary.
  • Page 46 Display Messages Display Description Action further details An unknown type of sensor error occurred. Related to the motion sensor. Over Warning Find out the maximum speed allowed for speeding The vehicle speed has exceeded the speed limit the vehicle. set for 1 minute and will be stored. Related to the operator.
  • Page 47 Display Messages Display Description Action of paper The ongoing printing has been interrupted If fault remains active for no apparent because the printer is out of paper. reason the tachograph must be decom- missioned and replaced. Printing Message No further action required. cancelled The ongoing printing has been cancelled.
  • Page 48 Display Messages Display Description Action failure. Related to the motion sensor Sensor Fault Check the motion sensor operation and wir- no acknowledge Motion sensor communication error. Related to ing. the motion sensor. Replace the motion sensor if necessary. Sensor Fault Check the motion sensor operation and wir- no answer Motion sensor communication error.
  • Page 49 Display Messages Display Description Action internal fault The tachograph has detected an internal fault. and replaced. Related to the tachograph. Wrong PIN! Message Press OK and try again. Attempts left:2 Wrong PIN entered but still attempts left. [Work- shop card].Related to the card Vehicle Message Check second source sensor operation and...

  • Page 50: Event, Fault And Diagnostic Trouble Codes

    Event, Fault and Diagnostic Trouble Codes A list of all DTCs that are stored in the Stoneridge digital tachograph is presented below. A check should be made to determine whether the DTC is still active or not. The cause of the DTC should be determined and appropriate action taken as described in the table that follows.
  • Page 51 Event, Fault and Diagnostic Trouble Codes Cod- Type of event or fault Description Suggested action to be taken been detected. Check for evidence of tampering. Pair the motion sensor and tachograph again. Perform a new calibration of the tacho- graph system. Replace the sensor if found faulty.
  • Page 52 Event, Fault and Diagnostic Trouble Codes Cod- Type of event or fault Description Suggested action to be taken Performa a new calibration of the tacho- graph system. Replace sensor if found faulty. 0x2880 Motion Sensor Conflict Loss of 2nd source speed value. Check DTCs related to 2nd source in the due to no 2nd Source vehicle.
  • Page 53 Event, Fault and Diagnostic Trouble Codes Cod- Type of event or fault Description Suggested action to be taken allowed for the vehicle. This has been active during less than 60 seconds and the overspeeding event is not yet activated. 0x0D40 Calibration error Calibration error, time for periodic Perform a calibration.

  • Page 54: Frequently Asked Questions, Faq

    The illumination does not work. Turn on the illumination using the MKII programmer. Why can I not program all the SE5000 functions using SVDO pro- Only the functions necessary to calibrate the SE5000 are included in grammer? the SVDO programmer.
  • Page 55 STONERIDGE - EVERY ANGLE COVERED Stoneridge Electronics Ltd Charles Bowman Avenue Claverhouse Industrial Park Dundee DD4 9UB, Scotland Tel: +44 (0)1382 866 400 Fax: +44 (0)1382 866 401 E-mail: amsales@stoneridge.com www.stoneridge-electronics.com 102021P/01R05 EN...

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