Summary of Contents for Lincoln Electric VANTAGE 500-I
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Operator’s Manual VANTAGE ® 500-I For use with machines having Code Numbers: 11576, 11954, 11961, 12304 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon. thru Fri. Save for future reference After hours? Use “Ask the Experts”...
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THANK YOU FOR SELECTING A QUALITY PRODUCT BY KEEP YOUR HEAD OUT OF THE FUMES. DON’T get too close to the arc. LINCOLN ELEC TRIC. Use corrective lenses if necessary to stay a reasonable distance away from the arc. READ and obey the Safety Data PLEASE EXAMINE CARTON AND EQUIPMENT FOR Sheet (SDS) and the warning label DAMAGE IMMEDIATELY...
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MAGNETIC FIELDS MAY W117.2-1974. A Free copy of “Arc Welding Safety” booklet BE DANGEROUS E205 is available from the Lincoln Electric Company, 22801 St. Clair Avenue, Cleveland, Ohio 44117-1199. 2.a. Electric current flowing through any conductor BE SURE THAT ALL INSTALLATION, OPERATION, causes localized Electric and Magnetic Fields (EMF).
S FETY ELECTRIC SHOCK ARC RAYS CAN BURN. CAN KILL. 3.a. The electrode and work (or ground) circuits are 4.a. Use a shield with the proper filter and cover plates to protect your electrically “hot” when the welder is on. Do eyes from sparks and the rays of the arc when welding or not touch these “hot”...
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S FETY WELDING AND CUTTING CYLINDER MAY EXPLODE IF SPARKS CAN CAUSE DAMAGED. FIRE OR EXPLOSION. 7.a. Use only compressed gas cylinders containing the correct shielding gas for the process used 6.a. Remove fire hazards from the welding area. If and properly operating regulators designed for this is not possible, cover them to prevent the welding sparks the gas and pressure used.
Welding Terminals ......................A-5 Welding Output Cables ....................A-5 Cable Installation......................A-5 Auxiliary Power Receptacles and Plugs................A-6 Residual Current Device Ready ...................A-6 Standby Power Connections ....................A-6 Connection of Lincoln Electric Wire Feeders ...............A-7 ________________________________________________________________________________ Operation.........................Section B Safety Precautions ......................B-1 General Description......................B-1 For Auxiliary Power ......................B-1 Engine Operation........................B-1...
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TABLE OF CONTENTS Maintenance......................Section D Safety Precautions ....................D-1 Routine Maintenance ....................D-1 Engine Service Items.....................D-1 Engine Oil Change..................D-2 Engine Oil Filter Change.................D-2 Air Cleaner .....................D-2 Service Instructions And Installation Tips for Engine Air Filter .......D-3 Cooling System .....................D-4 Fan Belt......................D-4 Fuel .........................D-4 Bleeding the Fuel System ................D-4 Fuel Filter ......................D-5 Engine Adjustment ..................D-5...
INSTALLATION SAFETY PRECAUTIONS LIFTING The VANTAGE® 500-I weighs approximately 1345lbs. WARNING (611kg.) with a full tank of fuel 1230lbs.(559kg) less fuel. A lift bail is mounted to the machine and should always be used when lifting the machine. Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s manual supplied with your welder.
INSTALLATION HIGH ALTITUDE OPERATION VEHICLE MOUNTING At higher altitudes, output derating may be necessary. For max- WARNING imum rating, derate the machine 2.5% to 3.5% for every 1000 ft. (305m). Due to new EPA and other local emissions regulations, modifications to the engine for high altitude are restricted within Improperly mounted concentrated loads may the United States.
INSTALLATION nections should be checked periodically and tightened Because this portable engine driven welder creates its with a 3/4" wrench. own power, it is not necessary to connect its frame to an earth ground, unless the machine Table A.1 lists recommended cable sizes and lengths is connected to premises wiring (home, shop, etc.) for rated current and duty cycle.
The Vantage 500-I is configured to allow for the addi- tion of a Residual Current Device (RCD) to protect the 240V Single Phase Receptacle. The auxiliary power area on the front panel of the Vantage 500-I has a VANTAGE® 500-I...
INSTALLATION CONNECTION OF LINCOLN ELECTRIC 1. Shut the welder off. WIRE FEEDERS 2. For electrode Positive, connect the electrode WARNING cable from the Wire Feeder to the "+" terminal of the welder and work cable to the "-" terminal of the welder.
OPERATION SAFETY PRECAUTIONS WARNING WARNING ADD FUEL • Stop engine while fueling. Do not attempt to use this equipment until you have thoroughly read the engine manufacturer’s • Do not smoke when fueling. manual supplied with your welder. It includes •...
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OPERATION FIGURE B.1 WELDING CONTROLS (Figure B.1) When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-Pin Connector, the OUT- PUT dial is used to set the maximum current range of the 1. OUTPUT CONTROL- The OUTPUT dial is used to CURRENT CONTROL of the Amptrol.
OPERATION ENGINE CONTROLS: 4. ARC CONTROL - The ARC CONTROL dial is active 9. RUN/STOP SWITCH in the CV-WIRE, CC-STICK and DOWNHILL PIPE - RUN position energizes the modes, and has different functions in these modes. This engine prior to starting. STOP position stops the engine. control is not active in the TIG mode and ARC The oil pressure interlock switch prevents battery drain if GOUGING mode.
OPERATION 14. ENGINE HOUR METER- NOTE: If the unit fails to start turn Run/Stop switch Displays the total time to off and repeat step 3 through step 7 after that the engine has been running. This meter is useful waiting 30 seconds. for scheduling prescribed maintenance.
OPERATION (arc-force) during stick welding to adjust for a soft ARC GOUGING or crisp arc. Increasing the number from -10(soft) to The VANTAGE® 500-I can be used for arc gouging. +10(crisp) increases the short circuit current and For optimal performance, set the MODE switch to prevents sticking of the electrode to the plate while ARC GOUGING.
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INSTALLATION MUFFLER OUTLET PIPE The VANTAGE® 500-I is shipped with the engine Using the clamp provided secure the outlet pipe to the outlet crankcase filled with high quality SAE 10W-30 Oil that tube with the pipe positioned such that it will direct the meets classification CG-4 or CH-4 for diesel engines.
OPERATION TIG WELDING The VANTAGE® 500-I can be used in a wide variety of DC TIG welding applications. In general the ‘Touch Start’ feature allows contamination free starting with- The TOUCH START TIG setting of the MODE switch out the use of a Hi-frequency unit. If desired, the is for DC TIG (Tungsten Inert Gas) welding.
OPERATION AUXILIARY POWER: Start the engine and set the IDLER control switch to the desired operating mode. Full power is available regardless of the welding control settings providing no welding current is being drawn. Simultaneous Welding and Auxiliary Power Loads The auxiliary power ratings are with no welding load.
Invertec V275-S Get a second arc for Stick or DC TIG welding from the ACCESSORIES 3-phase AC generator power of the Vantage 500-I. Run 200 amps from the V275-S and 200 amps from the Vantage 500-I at the same time. Requires K2641-2 FOUR WHEELED STEERABLE YARD T12153-10 Full-KVA 3-phase plug.
MAINTENANCE SAFETY PRECAUTIONS Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before WARNING working on this machine. • Have qualified personnel do all maintenance Keep all equipment safety guards, covers, and and troubleshooting work. devices in position and in good repair.
MAINTENANCE ENGINE OIL CHANGE OIL FILTER CHANGE Drain the engine oil while the engine is warm to assure • Drain the oil. rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as •...
MAINTENANCE FUEL COOLING SYSTEM WARNING At the end of each day’s use, refill the fuel tank to min- imize moisture condensation and dirt contamination in HOT COOLANT can burn skin. the fuel line. Do not overfill; leave room for the fuel to expand.
MAINTENANCE CLEANING THE BATTERY FUEL FILTER Keep the battery clean by wiping it with a damp cloth 1. Check the fuel filter and fuel pre-filter for water when dirty. If the terminals appear corroded, discon- accumulation or sediment. nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 2.
• Push the "Reset" button, again. The light or other product should go "ON" again. • Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. If the light or other product remains "ON" when the Unauthorized repairs performed on this equip- "Test"...
HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Contact your local Lincoln Major Physical or Electrical Damage Authorized Field Service is Evident. Facility. Engine will not "crank". 1. Battery is low, Charge Battery. 2.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine shuts down while under a 1. High radiator coolant tempera- load. ture. Reduce load if it is exceed- ing machine rating. Add coolant to system if low.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when 1. Auxiliary power load is less than using auxiliary power. 100 watts. Idler may not respond with less than a 100 watt load.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No welding power output. 1. Poor work lead connection to work. Make sure work clamp is tightly connected to clean base metal. 2. "Weld Terminals" switch in wrong position.
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TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION The welding arc is “cold.” The weld- 1. Make sure the MODE selector ing arc is not stable or is not satis- switch is in the correct position for factory.
DIAGRAMS INSTRUCTIONS FOR INSTALLING A RESIDUAL CURRENT DEVICE TO PROTECT THE 240V SINGLE PHASE RECEPTACLE WARNING Do not operate with covers removed Disconnect input power before servicing Do not touch electrically live parts Only qualified persons should install, ELECTRIC use or service this equipment SHOCK CAN KILL TURN OFF THE ENGINE AND DISCONNECT THE NEGATI VE BATTERY CABLE.
SECURE UPPER CONTROL PANEL IN PLACE. RECONNECT NEGATIVE BATTERY CABLE. THE UNI T IS NOW READY FOR OPERATION THE LINCOLN ELECTRIC COMPANY World's Leader in Welding and Cutting Products Sales and Service through Subsidiaries and Distributors Worldwide Cleveland, Ohio 44117-1199 U.S.A.
DOOR BUMPER 9SS27368-6 LOGO DECAL 9SM21801 FAMILY NAME LOGO 9ST13086-205 FUEL WARNING DECAL 9SS12934-1 COVER SEAL 9SS25896 DECAL-WARNING 9SS27368-6 LOGO DECAL 9ST14882-1 DOOR BUMPER 9SM21801 FAMILY NAME LOGO 9SM21436 CARBON MONOXIDE WARNING DECAL 9SG7166 DECAL CARRIER Vantage 500-I - 12304...
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Enclosure Components PART NUMBER DESCRIPTION 9SS28039-1 DECAL GREEN INITIATIVE Vantage 500-I - 12304...
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WARNING Do not touch electrically live parts or Keep flammable materials away. Wear eye, ear and body protection. electrode with skin or wet clothing. Insulate yourself from work and AVISO DE ground. Spanish PRECAuCION No toque las partes o los electrodos Mantenga el material combustible Protéjase los ojos, los oídos y el bajo carga con la piel o ropa moja-...
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WARNING Keep your head out of fumes. Turn power off before servicing. Do not operate with panel open or Use ventilation or exhaust to guards off. remove fumes from breathing zone. AVISO DE Spanish PRECAuCION Los humos fuera de la zona de res- Desconectar el cable de ali- No operar con panel abierto o piración.
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Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.
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