Lincoln Electric Vantage 500 CE Operator's Manual
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Lincoln Electric Vantage 500 CE Operator's Manual

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Operator's Manual
Vantage
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Date Purchased
Code: (ex: 10859)
Serial: (ex: U1060512345)
IM894-F
| Issue D ate Oct-16
© Lincoln Global, Inc. All Rights Reserved.
®
500 (CE)
For use with machines having Code Numbers:
11298, 11299, 11524, 11525,
11574, 11575, 11963, 12196,
12333, 12364, 12657
Need Help? Call 1.888.935.3877
to talk to a Service Representative
Hours of Operation:
8:00 AM to 6:00 PM (ET) Mon. thru Fri.
After hours?
Use "Ask the Experts" at lincolnelectric.com
A Lincoln Service Representative will contact you
no later than the following business day.
For Service outside the USA:
Email: globalservice@lincolnelectric.com

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Summary of Contents for Lincoln Electric Vantage 500 CE

  • Page 1 Operator’s Manual Vantage ® 500 (CE) For use with machines having Code Numbers: 11298, 11299, 11524, 11525, 11574, 11575, 11963, 12196, 12333, 12364, 12657 Need Help? Call 1.888.935.3877 Register your machine: to talk to a Service Representative www.lincolnelectric.com/register Authorized Service and Distributor Locator: Hours of Operation: www.lincolnelectric.com/locator 8:00 AM to 6:00 PM (ET) Mon.
  • Page 2 Electromagnetic Compatibility (EMC) Product Standard for Arc occurs, it may be necessary to take additional precautions such as Welding Equipment. It is for use with other Lincoln Electric filtering of the mains supply. Consideration should be given to equipment. It is designed for industrial and professional use.

  • Page 3: Table Of Contents

    Machine Grounding ......................A-6 Welding Terminals........................A-6 Welding Output Cables ......................A-6 Cable Installation........................A-6 Auxiliary Power Receptacles and Plugs................A-7 Standby Power Connections ....................A-7 Connection of Lincoln Electric Wire Feeders..............A-7,A-8 ________________________________________________________________________________ Operation.........................Section B Safety Precautions ......................B-1 General Description......................B-1 For Auxiliary Power ......................B-1 Engine Operation........................B-1 Add Fuel ..........................B-1...
  • Page 4 TABLE OF CONTENTS Maintenance......................Section D Safety Precautions ....................D-1 Routine Maintenance ....................D-1 Engine Service Items.....................D-1 Engine Oil Change..................D-2 Engine Oil Filter Change.................D-2 Air Cleaner .....................D-2 Service Instructions And Installation Tips for Engine Air Filter .......D-3 Cooling System .....................D-4 Fan Belt......................D-4 Fuel .........................D-4 Bleeding the Fuel System ................D-4 Fuel Filter ......................D-5 Engine Adjustment ..................D-5...

  • Page 5: Installation

    INSTALLATION TECHNICAL SPECIFICATIONS - VANTAGE® 500 (CE) (K2503-1, -2, -3, -4) INPUT - DIESEL ENGINE Make/Model Description Speed (RPM) Displacement Starting Capacities cu. in. (ltrs.) System Perkins 404C-22T 4 cylinder 135.6(2.2) 12VDC Battery & Oil: Fuel: 15 gal. Codes 11299 37.2 HP High Idle 1575 starter...

  • Page 6: Machine Specification

    INSTALLATION MACHINE SPECIFICATIONS MODEL NUMBERS K2503-1, -3 (UK) K2503-2, -4 (EUROPE) 400V (3 Ph) x 1 Receptacles 400V (3 Ph) x 1 230V (1 Ph) x 2 230V (1 Ph) x 1 115V x 1 14 Pin Connector 6 Pin Connector 14 Pin Connector 6 Pin Connector Residual Current Device (RCD)

  • Page 7: Safety Precautions

    INSTALLATION SAFETY PRECAUTIONS FIGURE A.1 WARNING (VRD)-VOLTAGE REDUCTION DEVICE Do not attempt to use this equipment until you SWITCH IS LOCATED IN THIS AREA. have thoroughly read the engine manufacturer’s manual supplied with your welder. It includes important safety precautions, detailed engine starting, operating and maintenance instructions, and parts lists.

  • Page 8: High Altitude Operation

    INSTALLATION 1. Design capacity of trailer vs. weight of Lincoln equipment and WARNING likely additional attachments. 2. Proper support of, and attachment to, the base of the welding • Lift only with equipment of ade- equipment so there will be no undue stress to the framework. quate lifting capacity.

  • Page 9: Oil

    INSTALLATION MUFFLER OUTLET PIPE The VANTAGE® 500 (CE) is shipped with the engine crankcase filled with high quality SAE 10W-30 Oil that meets classification CG- Using the clamp provided secure the outlet pipe to the outlet tube 4 or CH-4 for diesel engines. Check the oil level before starting the with the pipe positioned such that it will direct the exhaust in the engine.

  • Page 10: Electrical Connections

    INSTALLATION E L E C T R I C A L WELDING OUTPUT CABLES CONNECTIONS With the engine off connect the electrode and work cables to the output studs. The welding process dic- MACHINE GROUNDING tates the polarity of the electrode cable. These con- nections should be checked periodically and tightened Because this portable engine driven welder creates its with a 3/4"(19mm) wrench.

  • Page 11: Standby Power Connections

    INSTALLATION CONNECTION OF LINCOLN ELECTRIC AUXILIARY POWER WIRE FEEDERS The auxiliary power capacity is 16,500 watts Peak, Connection of LN-15 to the VANTAGE® 500 (CE) 14,500 Watts Continuous of 50 Hz, three phase power. The auxiliary power capacity rating in watts is 1.
  • Page 12 INSTALLATION WARNING Connection of the LN-25 to the VANTAGE® 500 (CE). Shut off welder before making any electrical connections. ------------------------------------------------------------------------ The LN-25 with or without an internal contactor may be used with the VANTAGE® 500 (CE). See the appropriate connection diagram in Section F. NOTE: The LN-25 (K431) Remote Control Module and (K432) Remote Cable are not recommended for use with the VANTAGE®...

  • Page 13: Operation

    OPERATION SAFETY PRECAUTIONS • Add oil (if necessary) to bring the level up to the full mark. Do not overfill. Close engine door. WARNING • Check radiator for proper coolant level. (Fill if nec- essary). • See Engine Owner’s Manual for specific oil and Do not attempt to use this equipment until you coolant recommendations.
  • Page 14 OPERATION FIGURE B.1 (CODES 11298, 11299, 11524, 11525, 11574, 11575, 11963) FIGURE B.1a (CODE 12196) WELDING CONTROLS (Figure B.1) When in the TOUCH START TIG mode and when an Amptrol is connected to the 6-Pin Connector, the OUTPUT dial is used to set the maximum current range of the CURRENT CONTROL of 1.
  • Page 15 OPERATION 4. ARC CONTROL 11. VRD (Voltage Reduction Device) INDICATOR - The ARC CONTROL dial is active in the CV- LIGHTS- WIRE, CC-STICK and DOWNHILL PIPE modes, and has different On the front panel of the VANTAGE® 500 (CE) are two functions in these modes.

  • Page 16: Engine Controls

    OPERATION 18. ENGINE PROTECTION LIGHT- ENGINE CONTROLS: A warning indi- cator light for Low Oil Pressure and/or Coolant Over 12. RUN/STOP SWITCH - RUN position ener- Temperature.The light is off when the systems are func- gizes the engine prior to starting. STOP position tioning properly.

  • Page 17: Constant Current (Stick) Welding

    OPERATION NOTE: If the unit fails to start turn Run/Stop switch The ARC CONTROL dial sets the short circuit current to off and repeat step 3 through step 7 after (arc-force) during stick welding to adjust for a soft or waiting 30 seconds.

  • Page 18: Tig Welding

    OPERATION When in the TOUCH START TIG mode and when a The OUTPUT CONTROL dial adjusts the full output Amptrol is connected to the 6-Pin connector the OUT- range for pipe welding. PUT CONTROL dial is used to set the maximum cur- rent range of the current control of the Amptrol.

  • Page 19: Wire Welding-Cv

    OPERATION This will keep the "Solid State" contactor open and provide a Set the OUTPUT CONTROL knob to adjust output "cold" electrode until the Amptrol or Arc Start Switch is pressed. current to the desired level for the gouging electrode being used according to the ratings in the following When using the TIG Module, the OUTPUT CONTROL on the Table B.4.

  • Page 20: Accessories

    ACCESSORIES FIELD INSTALLED OPTIONS / TIG OPTIONS ACCESSORIES K1783-9 Pro -Torch® PTA-26V TIG Torch Air Cooled 200 amp torch (2 piece) equipped with valve for K903-1 SPARK ARRESTOR - Includes a heavy gage steel, gas flow control. 25 ft. (7.6m) length. approved spark arrestor, clamp and adapter for mounting to KP509 Magnum Parts Kit for PTA-26V TIG Torch...

  • Page 21: Maintenance

    MAINTENANCE SAFETY PRECAUTIONS Read the Safety Precautions in the front of this manual and in the Engine Owner’s Manual before WARNING working on this machine. • Have qualified personnel do all maintenance Keep all equipment safety guards, covers, and and troubleshooting work. devices in position and in good repair.

  • Page 22: Engine Oil Change

    MAINTENANCE ENGINE OIL CHANGE OIL FILTER CHANGE Drain the engine oil while the engine is warm to assure • Drain the oil. rapid and complete draining. It is recommended that each time the oil is changed the oil filter be changed as •...
  • Page 23 MAINTENANCE Service Instructions Service Instructions Single- and Two-Stage Engine Air Cleaners Single- and Two-Stage Engine Air Cleaners Inspect the New Filter for Damage Inspect the New Filter for Damage Remove the Filter Remove the Filter Inspect the new filter carefully, paying attention to Unfasten or unlatch the the inside of the open end, which is the service cover.

  • Page 24: Cooling System

    MAINTENANCE FUEL COOLING SYSTEM WARNING At the end of each day’s use, refill the fuel tank to min- imize moisture condensation and dirt contamination in HOT COOLANT can burn skin. the fuel line. Do not overfill; leave room for the fuel to expand.

  • Page 25: Fuel Filter

    MAINTENANCE CLEANING THE BATTERY FUEL FILTER Keep the battery clean by wiping it with a damp cloth 1. Check the fuel filter and fuel pre-filter for water when dirty. If the terminals appear corroded, discon- accumulation or sediment. nect the battery cables and wash the terminals with an ammonia solution or a solution of 1/4 pound (0.1113 2.

  • Page 26: Welder / Generator Maintenance

    WARNING • Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equip- ment may result in danger to the technician and machine operator and will invalidate your factory warranty.

  • Page 27: Troubleshooting

    HOW TO USE TROUBLESHOOTING GUIDE WARNING Service and Repair should only be performed by Lincoln Electric Factory Trained Personnel. Unauthorized repairs performed on this equipment may result in danger to the technician and machine operator and will invalidate your factory warranty. For your safety and to avoid Electrical Shock, please observe all safety notes and precautions detailed throughout this manual.
  • Page 28 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION 1. Contact your local Lincoln Major Physical or Electrical Damage Authorized Field Service is Evident. Facility. Engine will not "crank". 1. Battery is low, Charge Battery. 2.
  • Page 29 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine shuts down while under a 1. High radiator coolant tempera- load. ture. Reduce load if it is exceed- ing machine rating. Add coolant to system if low.
  • Page 30 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION Engine will not go to high idle when 1. Auxiliary power load is less than using auxiliary power. 100 watts. Idler may not respond with less than a 100 watt load.
  • Page 31 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION No welding power output. 1. Poor work lead connection to work. Make sure work clamp is tightly connected to clean base metal. 2. "Weld Terminals" switch in wrong position.
  • Page 32 TROUBLESHOOTING Observe all Safety Guidelines detailed throughout this manual PROBLEMS POSSIBLE RECOMMENDED (SYMPTOMS) CAUSE COURSE OF ACTION The welding arc is “cold.” The weld- 1. Make sure the MODE selector ing arc is not stable or is not satis- switch is in the correct position for factory.
  • Page 33 DIAGRAMS VANTAGE 500 (CE) ®...
  • Page 34 DIAGRAMS VANTAGE 500 (CE) ®...
  • Page 35 DIAGRAMS VANTAGE 500 (CE) ®...
  • Page 36 DIAGRAMS VANTAGE 500 (CE) ®...
  • Page 37 WIRING DIAGRAM VANTAGE 500 (CE) ®...
  • Page 38 WIRING DIAGRAM VANTAGE 500 (CE) ®...
  • Page 39 DIAGRAMS VANTAGE 500 (CE) ®...
  • Page 40 DIMENSION PRINT VANTAGE 500 (CE) ®...
  • Page 41 NOTES VANTAGE 500 (CE) ®...
  • Page 42 Lincoln Electric for advice or information about their use of our products. We respond to our customers based on the best information in our possession at that time. Lincoln Electric is not in a position to warrant or guarantee such advice, and assumes no liability, with respect to such information or advice.

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