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jbc jbs-600 User Manual

Kitchen worktop jig 600mm with a router
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KITCHEN
WORKTOP JIG
600mm
FOR JOINING KITCHEN WORKTOPS
WITH A ROUTER
INCLUDES:
3 x Setting Bushes
1 x Instruction Manual
REQUIRES:
12.7mm (1/2") Collet Plunge Router
12.7mm (1/2") x 50mm TCT Router Cutter
Ref. 3/83DX1/2TC
30mm Guide Bush
Ref. GB30
Universal Sub-base for Guide Bush
Ref. UNIBASE*
Two 100mm (4") Throat Clamps Ref.
FC/200
Panel Butt Connectors
Ref. PC/10/M
Made from durable
10mm thick phenolic.
www.jacksonbc.co.uk
*For certain makes & models of router
JOINT
600mm - 616mm
WORKTOP WIDTH
600mm
616mm
JBC/KWJ600
Router & worktop not included.

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Summary of Contents for jbc jbs-600

  • Page 1 Two 100mm (4”) Throat Clamps Ref. FC/200 Panel Butt Connectors Ref. PC/10/M WORKTOP WIDTH 600mm 616mm Made from durable 10mm thick phenolic. JBC/KWJ600 JOINT 600mm - 616mm www.jacksonbc.co.uk Router & worktop not included. *For certain makes & models of router...

  • Page 2: Table Of Contents

    TECHNICAL DATA INTRODUCTION Jig thickness 10mm Your new Jackson Building Centres worktop jig will more than satisfy your expectations. It has Cutter size 12.7mm been manufactured under stringent Quality Workpiece thickness max. 45mm Standards to meet superior performance criteria. Worktop width: min.

  • Page 3: Safety

    covering to contain long hair. SAFETY it on or off. Have defective switches replaced by an Authorised Service 5. Consider working environment. Do WARNING: Agent. not use the product in the rain or in a damp environment. Keep work area 17.

  • Page 4: Safety

    approximately hip height. exceeded. Routing sound pressure blade, block and groover etc.) on a may exceed 85dB(A), so ear spindle arbor, ensure that the cutting 7. Ensure a No-Volt Release Switch is protection must be worn. edges are staggered to each other to fixed to or adjacent to the attachment, reduce the cutting impact.

  • Page 5: Items Enclosed

    ITEMS ENCLOSED ITEMS REQUIRED ■ 1/2” plunge router. ■ Hand tools. ■ 30mm guide bush. ■ Panel connector bolts. ■ 12.7mm diameter x 50mm cut ■ Wooden biscuits Size No.20. router cutter with 1/2” shank. ■ Sealant. ■ 2 x trestles. ■...

  • Page 6: Accessories

    ACCESSORIES Products available from your local store where you bought the jig. Recommended Cutters Ref. 3/83DX1/2TC, 3/83X1/2TC, C153DX1/2TC, C153X1/2TC A 12.7mm ( ”) diameter cutter must be used, which has a 50mm cutting reach and plunge cut facility. Router must be plunged in stages of maximum 8mm in one pass.

  • Page 7: Panel Butt Connector Bolts

    Panel Butt Connector Bolts Ref. PC/10/M ( Pack of ten) Panel butt connectors are essential for connecting worktops. They fit into the recess on the underside of the worktop and are tightened with a 10mm spanner. The jig has integral bolt recess slots to allow the bolt recess to be cut in the underside of the worktop, using cutter.

  • Page 8: Assembly

    ASSEMBLY Margin Distance Location Bush Identification Allow 8.5mm when cutting joints. Measure or Three location bushes are used in different holes use a batten of this thickness to aid setting out. in the jig to align the correct template aperture for the application.

  • Page 9: Operation - Setting The Length Stop

    OPERATION Setting the Length Stop for the Female Cut Carry out the setting operation first: ■ With the label side uppermost fit the length stop bush in one of the two holes depending on the width of the worktop. If worktop is not 600mm or 616mm, a packing piece, or a new hole to correct position will suffice.

  • Page 10: Male Joint

    Male Joint Routing the male part of the Joint Depending on accessibility lay female worktop into position on units. Lay male worktop on top and support other end. Using a pencil draw round the female cut onto the male from underside.

  • Page 11: Cutting The Bolt Recesses

    Cutting the Bolt Recesses Routing the bolt recess in the When the joint has been tested, proceed as follows to cut the recess for panel butt female part of the joint connectors bolt on the underside of the worktop. Underside of worktop The same cutter and guide bush are retained and used with the integral bolt recess slots in the jig to produce the recesses for the panel butt...

  • Page 12: Strengthening The Joint

    Cleaning Replacement pack of three ■ Regularly clean the jig with a soft cloth. alloy location bushes. Lubrication Ref. JBC/KWJ/BPK ■ Your jig requires no additional lubrication. ENVIRONMENTAL PROTECTION Recycle raw materials instead of disposing as waste. Packaging should be sorted for environmental- friendly recycling.

  • Page 13: Troubleshooting

    TROUBLE SHOOTING Fault Cause Remedy ■ Joint does not fit correctly Cutter or guide bush is the Check concentricity of cutter at the radius. incorrect diameter or location with guide bush. Cutter 12.7mm bushes are not against diameter with 30mm diameter worktop edge.

  • Page 14: Guarantee

    GUARANTEE 1. This product has been manufactured to a high quality standard. It is guaranteed against faulty materials and workmanship for 12 months from purchase. Please retain your till receipt as proof of purchase. 2. If the product is found to be defective within the relevant time period, we will either replace all defective parts or, at our discretion, replace the unit free of charge with the same item or items of a greater value and/or specification.
  • Page 15 HEAD OFFICE Pelham House, Canwick Road Lincolnshire, LN5 8HG Telephone 01522 511 115 www.jacksonbc.co.uk RECYCLABLE...

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