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ICS CWS-200 Operator's Manual

Chain wall saw

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CWS-200
CHAIN WALL SAW
OPERATOR'S MANUAL
© 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025

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Summary of Contents for ICS CWS-200

  • Page 1 CWS-200 CHAIN WALL SAW OPERATOR’S MANUAL © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 3: Table Of Contents

    To achieve the maximum benefit from your machine and to ensure safe operation, please read this manual thoroughly and periodically review the safety instructions. PRIMARY COMPONENTS SYMBOLS & LABELS SAFETY TECHNICAL SPECIFICATIONS MACHINE REFERENCES & SET-UP OPERATION MAINTENANCE TROUBLESHOOTING © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 4: Cws-200 Operator's Manual

    • Failure to observe these precautions can result in serious injury. F/N 541813 WARNING Valve Knob must be in center “OFF” position before powering on hydraulic supply. F/N 541812 © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 5: Symbols & Labels

    • Do NOT tension chain, install or remove guide bar, chain or side cover without powering off hydraulic supply. F/N 541813 • Failure to observe these precautions can result in serious injury. F/N 541814 © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 6 Do NOT operate with the machine directly over head. • ALWAYS disengage the machine from the rail before repositioning or removing. • Fluid escaping under pressure can penetrate the skin. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 7 Set up a well-marked, properly organized working area with a roped boundary and clear signs. • ALWAYS ensure adequate ventilation when working in an enclosed area. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 8: Technical Specifications

    TORQUE 284 in-lbs (32 Nm) HORSEPOWER 36.5 hp (27.2 kW) WATER SUPPLY Minimum 20 psi (1.5 bar) OPERATING SPEED 8,100 rpm (avg. free running) © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 9 Loosen the guide bar clamp nut a Turn the tensioning knob counter clockwise until the guide bar nearly couple of turns. contacts the drive sprocket. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 10 ‘hook’ under the side cover base. Firmly tighten the side cover knob by hand. Before operation, ensure the side cover is properly secured. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 11 (motor side). Using an open-ended wrench turn the adjustable side rollers until making light contact with the rail. After completing the adjustment, retighten the cap screws. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 12: Operation

    STEP 2 Hold the guard enclosure in position and firmly tighten the guard knob. Before operation, ensure the guard enclosure is properly secured. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 13 Ensure the rail is properly secured to the work piece and that it is positioned correctly to the cut line. (This machine uses the same cut line offset from the rail as a 360 Wall Saw.) 6.5" 5.5" © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 14 “FAST” is used to rapidly re-position the guide bar or machine. VALVE KNOB PULSE SLOW ROTATION FAST SLOW TRAVERSE FAST MANUAL MACHINE CONTROLS © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 15 Rotate final 45° to complete cut/corner Rotate 45°. or traverse unit back from corner, rotate the final 45°, and traverse unit through remaining corner area to be cut. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 16 Use lighter feed load with a new chain until the diamonds are exposed. For indicators of excessive feed load, please reference the Troubleshooting section, page 19. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 17 • Inspect the diamond chain, guide bar and/or drive sprocket for evidence of significant wear or damage. Replace if necessary. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 18 Apply Loctite 242 Thread Locker to the (4) cap screws and tighten firmly. Again, use a screw driver to prevent rotation of the drive sprocket during assembly. © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 19: Troubleshooting

    STRAIGHTNESS OF CUT GUIDEBAR RAIL CHIPPING Excessive feed load UNEVEN GUIDEBAR RAIL WEAR UNEVEN SEGMENT WEAR Further questions? Call 800.321.1240 or visit our website at: icsbestway.com © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...
  • Page 20 CWS-200 OPERATOR’S MANUAL ICS, Blount Inc. 4909 SE International Way Portland, OR 97222 Tel 800.321.1240 Fax 503.653.4393 icsbestway.com © 2010 ICS, Blount International Inc. Specifications are subject to change without notice. REV0810 F/N 542025...