Aquion ProFlow Technical Manual

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Technical Manual

WATER SOFTENER

TM-EN-ProFlow-Rev2014.04

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Summary of Contents for Aquion ProFlow

Page 2: Table Of Contents
TABLE OF CONTENT & INSTALLATION RECORD Table of content & Installation record ..................Page 2 Warning & Safety instructions ....................Page 3 Operating conditions & Requirements .................Page 4 Assembly..........................Page 5 Installation ...........................Page 7 Start-up ..........................Page 9 Electronic control panel .......................Page 10 Maintenance ........................Page 17 Hydraulic flow diagrams .......................Page 18 Troubleshooting ........................Page 20 Electrical wiring diagrams ....................Page 22...
Page 3: Warning & Safety Instructions
WARNING & SAFETY INSTRUCTIONS Before you begin the installation of the water softener, we advise you  read and carefully follow the instructions contained in this manual. It contains important information about safety, installation, use and maintenance of the product. The actual system that you have received, may differ from the pictures/illustrations/descriptions in these Instructions.
Page 4: Operating Conditions & Requirements
OPERATING CONDITIONS & REQUIREMENTS OPERATING PRESSURE: min. 1,4 / max. 8,3 bar   this system is configured to perform optimally at an operating pressure of 3 bar (±½ bar); in case of a lower or higher operating pressure the performance may be affected negatively! ...
Page 5: Assembly
ASSEMBLY systems will be open, guaranteeing uninterrupted supply of CONTENT CHECK water.  Actual parts that you have received, may differ from the For correct assembly, repeat the different assembly steps, pictures/illustrations in these Instructions! until all Simplex systems are assembled and positioned ...
Page 6 ASSEMBLY BRINE TANK Picture 1 11. Move the brine tank to the correct installation location; position it on a flat and level surface. Make sure to leave enough space for ease of service. 12. Remove the lid from the brine tank. 13.
Page 7: Installation
INSTALLATION 6. Connect the application to the outlet of the 3-valve INLET & OUTLET bypass system.  Check the water pressure at the place of installation of DUPLEX ALTERNATING/PARALLEL the water softener; it should never exceed 8,3 bar. with multiple valve bypass (not included) ...
Page 8 INSTALLATION DRAIN  We recommend the use of a stand pipe with air trap.  To prevent backflow from the sewerage system into the water softener, always install and use the included air gap with double hose barb, to connect the drain hoses to the sewerage system.
Page 9: Start-Up
START-UP PRESSURIZING INITIATE A REGENERATION 1. Put the bypass system in 'bypass' position. 13. Manually initiate a regeneration, by pressing the scroll 2. Make sure the electronic controller(s) of the water button repeatedly until the display shows: softener is (are) in service mode. Regen in 10 sec 3.
Page 10: Electronic Control Panel
ELECTRONIC CONTROL PANEL Picture 13 SERVICE MODE In service mode the display shows: symbol button function Simplex Tempo: the time of day and the remaining  to advance to the next SCROLL number of days: parameter to increase the value of the 20:51 4 DAY REM parameter...
Page 11 ELECTRONIC CONTROL PANEL MANUAL REGENERATION PROGRAMMING INSTRUCTIONS – INSTALLER It is possible to manually initiate a regeneration. 1. Press the scroll button repeatedly until the display  Before entering the programming mode, make sure that shows: the control valve is in the service mode. Regen in 10 sec 1.
Page 12 ELECTRONIC CONTROL PANEL SIMPLEX TEMPO: PROGRAMMING INSTRUCTIONS – PARAMETER SET LEVEL 1. Press the scroll button and hold it for 5 sec until the display shows:  Before entering the programming mode, make sure that the control valve is in the service mode. System Check ...
Page 13 ELECTRONIC CONTROL PANEL SIMPLEX ECO: 8. Press the scroll button again; the display will show: Regen:Dlyd/Immd 1. Press the scroll button and hold it for 5 sec until the display shows: 2:00 Press the up or down button to set the ...
Page 14 ELECTRONIC CONTROL PANEL DUPLEX ECO ALTERNATING:  The 2 Simplex systems, that make up a Duplex system, must be programmed individually; the program does NOT necessarily have to be the same on the 2 Simplex systems! 1. Press the scroll button and hold it for 5 sec until the display shows: System Check...
Page 15 ELECTRONIC CONTROL PANEL DUPLEX/TRIPLEX ECO PARALLEL: 8. Press the scroll button again; the display will show: Regen:Immediate  The 2/3 Simplex systems, that make up a Duplex/Triplex system, must be programmed individually; the program Press the up or down button to set the ...
Page 16 ELECTRONIC CONTROL PANEL EZRSDg: display shows the software version (for factory  DIAGNOSTICS LEVEL purpose only).  CapToUse: display shows the remaining capacity. Besides of all programming parameters, a series of operating parameters can be consulted in the diagnostics level; Exiting the Diagnostics level particularly during a service intervention, these parameters can be helpful to identify the cause of a problem or...
Page 17: Maintenance
MAINTENANCE ROUTINE CHECKS RESIN CLEANER Regularly the user should perform a basic check to verify if the Other contaminants (f.e. iron) present in the feed water can water softener is functioning correctly, on the basis of the cause the resin bed to foul up, resulting in a loss of softening following control points: capacity.
Page 18: Hydraulic Flow Diagrams
HYDRAULIC FLOW DIAGRAMS SERVICE BACKWASH BRINE DRAW / SLOW RINSE FAST RINSE / REFILL Page 18...
Page 19 Page 19...
Page 20: Troubleshooting
TROUBLESHOOTING PROBLEM CAUSE SOLUTION Hard (untreated) water Open or defective bypass Close or replace bypass to service Simplex only: water softener in regeneration Wait until regeneration finishes or manually advance regeneration to end Duplex/Triplex only: one of the Simplex systems Refer to problem “Service Valve not closing off in regeneration and Service Valve not closing off properly”...
Page 21 TROUBLESHOOTING PROBLEM CAUSE SOLUTION Control valve fails to Improper refill time setting Verify that refill time corresponds to salt level and refill brine tank amount of resin Plugged refill flow control Clean refill flow control Loss of resin Lower and/or upper distributor damaged Replace distributor(s) Leak between riser tube and upper distributor Verify that riser tube is seated correctly and is not...
Page 22: Electrical Wiring Diagrams
ELECTRICAL WIRING DIAGRAMS SIMPLEX TEMPO   = position switches   = power lead   = drive motor   = service valve Normally Open (optional)   = key pad SIMPLEX ECO  = position switches  ...
Page 23 ELECTRICAL WIRING DIAGRAMS DUPLEX ECO - ALTERNATING   = position switches   = flow meter   = power lead   = drive motor   = service valve Normally Closed   = InterConnect socket  = key pad DUPLEX/TRIPLEX ECO - PARALLEL ...
Page 24: Default Parameter Settings
DEFAULT PARAMETER SETTINGS Model Simplex Tempo Resin Cycle 1: BACKWASH (min) Cycle 2: BRINE DRAW/SLOW RINSE (min) Cycle 3: FAST RINSE/REFILL (min) Regen @ 2:00 2:00 2:00 2:00 2:00 2:00 Model Simplex Eco Resin Hardness unit °f °f °f °f °f °f Exchange capacity per liter resin (°f M...
Page 25: Composition Overview
COMPOSITION OVERVIEW Resin Control valve, incl. EuroT transformer, InterConnect Service Pressure tank, Brine tank, incl. platform, Resin Model volume 1” male BSP connections cable Valves incl. distributor assy brine valve assy (25 kg bag) model model model 35659 2400TS/L4JB/AUX 10x35 125 ltr 35329 2400TS/L1KD/AUX...
Page 26: Exploded View - Simplex Tempo/Eco
EXPLODED VIEW - SIMPLEX TEMPO/ECO Page 26...
Page 27 EXPLODED VIEW - SIMPLEX TEMPO/ECO Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 125 Ltr, 150 Ltr ...
Page 28: Exploded View - Duplex Eco Alternating
EXPLODED VIEW - DUPLEX ECO ALTERNATING Page 28...
Page 29 EXPLODED VIEW - DUPLEX ECO ALTERNATING Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 125 Ltr, 150 Ltr ...
Page 30: Exploded View - Duplex Eco Parallel
EXPLODED VIEW - DUPLEX ECO PARALLEL Page 30...
Page 31 EXPLODED VIEW - DUPLEX ECO PARALLEL Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 125 Ltr, 150 Ltr ...
Page 32: Exploded View - Triplex Eco Parallel
EXPLODED VIEW - TRIPLEX ECO PARALLEL Page 32...
Page 33 EXPLODED VIEW - TRIPLEX ECO PARALLEL Item Description Remark  PT/1035/BA Pressure tank 10x35 25 Ltr PT/1248/BA Pressure tank 12x48 50 Ltr  PT/1354/BA Pressure tank 13x54 75 Ltr  PT/1465/BA Pressure tank 14x65 100 Ltr  PT/1665/BA Pressure tank 16x65 125 Ltr, 150 Ltr ...
Page 34: Exploded View - Timer Head - Simplex
EXPLODED VIEW - TIMER HEAD - SIMPLEX Page 34...
Page 35 EXPLODED VIEW - TIMER HEAD - SIMPLEX Item Description Remark  70971 Power lead with plug 72263 Clamp  72519 Flow meter cable Simplex Eco 28/244/1 Plug (large) Simplex Tempo 28/8/7 Strain relief, flow meter cable Simplex Eco 71502 Screw, timer cover (3x) 15/222 Screw, back plate (2x) 70962...
Page 36: Exploded View - Timer Head - Duplex Alternating
EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Page 36...
Page 37 EXPLODED VIEW - TIMER HEAD - DUPLEX ALTERNATING Item Description Remark  70971 Power lead with plug 72263 Clamp  72519 Flow meter cable 28/8/7 Strain relief, flow meter cable 71502 Screw, timer cover (3x) 15/222 Screw, back plate (2x) 74135 Socket and cable assembly, Service Valve 72369...
Page 38: Exploded View - Timer Head - Duplex/Triplex Parallel
EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Page 38...
Page 39 EXPLODED VIEW - TIMER HEAD - DUPLEX/TRIPLEX PARALLEL Item Description Remark  70971 Power lead with plug 72263 Clamp  72519 Flow meter cable 28/8/7 Strain relief, flow meter cable 71502 Screw, timer cover (3x) 15/222 Screw, back plate (2x) 74135 Socket and cable assembly, Service Valve 74124...
Page 40: Exploded View - Valve Body
EXPLODED VIEW - VALVE BODY Page 40...
Page 41 EXPLODED VIEW - VALVE BODY Item Description Remark  21/83 Drain connection 568/271/J Backwash flow control J (9,8 Ltr/min) 25 Ltr 568/271/K Backwash flow control K (13,2 Ltr/min) 50 Ltr 568/271/L Backwash flow control L (15,1 Ltr/min) 75 Ltr 568/271/M Backwash flow control M (18,9 Ltr/min) 100 Ltr 568/271/N...
Page 42: Technical Data
TECHNICAL DATA Technical specifications: Resin Operating pressure min/max (bar) 1,4/8,3 Operating temperature min/max (°C) 2/48 Electrical connection (V/Hz) 230/50 Max. power consumption (VA): Simplex Duplex 2x18 Triplex 3x18 Hydraulic connection inlet/outlet 1” BSP Male Pressure tank dimensions (in) 10x35 12x48 13x54 14x65 16x65...
Page 43: Technical Specifications
TECHNICAL SPECIFICATIONS Model Triplex Parallel Resin 3 x 25 3 x 50 3 x 75 3 x 100 3 x 125 3 x 150 Brine tank volume (ltr) 3 x 125 3 x 125 3 x 275 3 x 275 3 x 500 3 x 500 Brine tank diameter base/cover (mm)
Page 44 AQUION, INC. Lammerdries-Oost 30c B-2250 Olen Belgium  +32 (0) 14-28.51.71  +32 (0) 14-28.51.70 RPR/RPM Turnhout BWT/TVA/VAT BE 0882.738.206  infobelgium@eriewatertreatment.com  www.eriewatertreatment.com...

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