Coleman xt260 Owner's Manual
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Coleman xt260 Owner's Manual

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PO WE RSP ORT S
Never allow anyone under the age of 16 to operate this ATV.
Always wear a helmet it
could save your life!
Provincial / Municipal governments have different regulations
Owner's Manual
pertaining to owning and operating an off-road vehicle, learn the
regulations in your area.
Read this manual thoroughly!
Model: XT260
It contains important safety information.
Warranty/Safety/Operation/Maintenance.
Read and understand the Owner's Manual before using this ATV for the first
time
MODEL: XT260
102011

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  • Page 1 Never allow anyone under the age of 16 to operate this ATV. Always wear a helmet it could save your life! MODEL: XT260 Provincial / Municipal governments have different regulations Owner’s Manual pertaining to owning and operating an off-road vehicle, learn the regulations in your area.
  • Page 2 This manual is based on the latest product information available at the time of publication. Coleman Motorsports has a policy of continually improving its products. Due to improvements, or other changes, there may be some discrepancies. We reserve the right to make product changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previously built or sold.

  • Page 3: Table Of Contents

    Content Warranty .............................0 Saf e ty........................1 An ATV can be Hazardous to operate............1 Understanding Warnings................4 Safety warning locations................6 Daily Pre-ride Inspection..................12 Operation Warnings....................13 VIN# and engine number Location............... 30 Control and part functions..................31 Main switch....................
  • Page 4 Traveling Downhill......................56 Turning around on a hill....................57 Crossing streams......................58 Trail obstacles........................60 Backing up........................61 Parking on an incline....................... 62 CVT transmission System......................63 Adjusting........................... 64 Low range.......................... 65 High range......................... 65 Battery............................66 Exhaust system........................... 69 Spark arrestor........................69 Cleaning spark arrestor..................

  • Page 5: Warranty

    90 days from the date of purchase shown on the sales receipt. During this period of time Coleman Motorsports will, at its option, either repair or replace any original Coleman Motorsports part which is covered by this warranty and is proven to be defective in workmanship or material.
  • Page 6 5. Any product which has been altered or modified in a manner not consistent with the original design of the product or in a manner not approved by Coleman Motorsports. 6. Tires 7. Damage or failures due to abuse, neglect, or misuse of the product.

  • Page 7: Saf E Ty

    AN ATV CAN BE HAZARDOUS TO OPERATE. An ATV handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. SERIOUS INJURY OR DEATH can result if you do not follow these instruction.
  • Page 8 l Always go slowly and be extra careful when operating on unfamiliar terrain. Always be alert to changing terrain conditions when operating the ATV. l Never operate on excessively rough, slippery or loose terrain. l Always follow proper procedures for turning as described in this manual.
  • Page 9 l Always check for obstacles before operating in a new area. Never attempt to operate over large obstacles, such as large rocks or fallen trees. Always follow proper procedures when operating over obstacles as described in this manual. l Always be careful of skidding of sliding. On slippery surfaces, such as ice, go slowly and be very cautious in order to reduce the chance of skidding or sliding out of control.

  • Page 10: Understanding Warnings

    2. UNDERSTANDING WARNINGS ATTENTION: This is an ADULT VEHICLE ONLY: not a toy. READ AND UNDERSTAND WARNINGS AND OWNER’S MANUAL BE F ORE OPERATION. KNOW YOUR VEHCLE BEFORE YOU BEGING RIDING! Read this manual thoroughly referring to the various areas which are being discussed on your machine.

  • Page 11: Safety Alert

    2. UNDERSTANDING WARNINGS SAFETY ALERT WARNINGS identify special instructions or procedures which, if not correctly followed, could result in personal injury, or loss of life. Read all WARNINGS in this manual care fully. Follow their instructions to remain safe. The following precautionary signal words are used throughout this manual to convey the following messages: This is the safety alert symbol.
  • Page 12 3.S AF ETY WARNING NOTE： Warning decals have been placed on the vehicle for your protection. Read and follow the instructions on each decal carefully. In the event any decal becomes illegible or comes off, contact your dealer for a replacement. NOTE: No.15 ONLY FOR 4WD No.16 ONLY FOR 4WD...

  • Page 13: Safety Warning Locations

    3.SAFETY WARNING...
  • Page 14 3.SAFETY WARNING...
  • Page 15 3.SAFETY WARNING...
  • Page 16 3.SAFETY WARNING...
  • Page 17 3.SAFETY WARNING * ONLY FOR 4WD * ONLY FOR 4WD 17．...

  • Page 18: Daily Pre-Ride Inspection

    4. DAILY PRE-RIDE INSPECTION WARNING You must inspect your ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. Use the following checklist to verify your machine is i n proper working order each time you ride.

  • Page 19: Operation Warnings

    5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Operating this ATV without proper instruction. WHAT CAN HAPPERN The risk of an accident is greatly increased if operator does not know how to operate the ATV properly in different situations and on different types of terrain.
  • Page 20 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Carrying a passenger on this ATV. WHAT CAN HAPPERN Greatly reduces your ability to balance and control this ATV. Could cause an accident, resulting in harm to you and /or your passenger. HOW TO AVOID THE HAZARD Never carry a passenger.
  • Page 21 5. OPERATION WANINGS WARNING POTENTIAL HAZARD Operating this ATV on paved surfaces, inc l uding sidewalks, paths, parking lots, and driveways. WHAT CAN HAPPERN Paved surfaces may seriously affect handling and control of the ATV, and may cause the vehicle to go out of control. HOW TO AVOID THE HAZARD Avoid operating the ATV on pavement.
  • Page 22 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Operating this ATV after consuming alcohol or drugs. WHAT CAN HAPPERN Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident. HOW TO AVOID THE HAZARD Never consume alcohol or drugs before or while driving this ATV.
  • Page 23 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Operating this ATV at excessive speeds. WHAT CAN HAPPERN Increases your chances of losing control of the ATV, which can result in an accident. HOW TO AVOID THE HAZARD Always travel at a speed which is proper for the terrain, visibility and operating conditions;...
  • Page 24 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Attempting wheelies, jumps and other stunts. WHAT CAN HAPPERN Increases the chance of an accident, including an overturn. HOW TO AVOID THE HAZARD Never attempt stunts, such as wheelies or jumps.
  • Page 25 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Failure to inspect the ATV before operating. WHAT CAN HAPPERN Increases the possibility of an accident or equipment damage. HOW TO AVOID THE HAZARD Always inspect your ATV each time you use it to make sure the ATV is in safe operating condition.
  • Page 26 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating this ATV on unfamiliar terrain. WHAT CAN HAPPEN You can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the ATV overturning or going out of control. HOW TO AVOID THE HAZARD Go slowly and be extra careful when operating on unfamiliar terrain.
  • Page 27 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Failure to use extra care when operating on excessively rough, slippery or loose terrain. WHAT CAN HAPPEN Could cause loss of traction or vehicle control, which could result in an accident, including an overturn. HOW TO AVOID THE HAZARD Do not operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to...
  • Page 28 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Turning improperly. WHAT CAN HAPPEN ATV could go out of control, causing a collision or overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for turning as described in the Owner’s Manual. WARNING POTENTIAL HAZARD Operating on excessively steep hills.
  • Page 29 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Going down a hill improperly. WHAT CAN HAPPEN Could cause loss of control or cause ATV to overturn. HOW TO AVOID THE HAZARD Always follow proper procedures for going down hills as described in the Owner’s Manual. NOTE: A special technique is required when braking as you go downhill.
  • Page 30 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Stalling, rolling backwards or improperly dismounting while climbing a hill. WHAT CAN HAPPEN Could result in ATV overturning. HOW TO AVOID THE HAZARD Maintain steady speed when climbing a hill. If you lose all forward speed: Keep weight uphill.
  • Page 31 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Improperly operating over obstacles. WHAT CAN HAPPEN Could cause loss of control or a collision. Could cause the ATV to overturn. HOW TO AVOID THE HAZARD Before operating in a new area, check for obstacles. Use extreme caution when riding over large obstacles, such as large rocks or fallen trees.
  • Page 32 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Operating this ATV through deep or fast flowing water. WHAT CAN HAPPEN Tires may float, causing loss of traction and loss of control, which could lead to an accident. HOW TO AVOID THE HAZARD Never operat e the ATV through water which exceeds the recommended maximum depth in this manual.
  • Page 33 5. OPERATION WARNINGS WARNING POTENTIAL HAZARD Operating this ATV with improper tires, or with improper or uneven tire pressure. WHAT CAN HAPPEN Use of improper tires on this ATV, or operation of this ATV with improper or uneven ti re pressure, may cause loss of control, and increases the risk of an accident.
  • Page 34 5. OPERATION WA R NINGS WARNING POTENTIAL HAZARD Overloading this ATV or carrying or towing cargo improperly. WHAT CAN HAPPEN Could cause changes in vehicle handling which could lead to an accident. HOW TO AVOID THE HAZARD Never exceed the stated load capacity for this ATV, Cargo should be properly distributed and securely attached, Reduce speed when carrying cargo or pulling a trailer.
  • Page 35 5. OPERATION WA R NINGS WARNING After a rollover or an accident, have a qualified service dealer check the complete machine including, but not limited to, brakes, throttle and steering for possible damage. WARNING Safe operation of this vehicle requires good judgment and physical skills.

  • Page 36: Vin# And Engine Number Location

    6.V.I.N. record these numbers from your ATV in the spaces provided. 1. Frame VIN (found on the lower tight side of the frame tube) 2. Engine Serial Number (Left front side of engine crankcase) Remove the spare key and store in a safe place. Your key can be duplicated only by obtaining a key blank and having it cut by mating it with your existing key.

  • Page 37: Control And Part Functions

    7.CONTROL AND PARTS FUNCTIONS Electrical Switches 1. Main Switch -This key switch must be turned clockwise to the “on” position to start the engine. 2. Hazard Light Switch –When the switch is pushed to “ “ , the four signal lights are on and the buzzer is sounding. 3.

  • Page 38: Light Switch

    7. CONTROL AND PART S FUNCTIONS Light Switches and Indicator Lights WARNING This ATV is not equipped with highway approved lighting. This ATV is designed for off – road use only and must not be ridden on streets or highways. Use caution and drive at reduced speeds in conditions of reduced visibility such as fog, rain and darkness.

  • Page 39: Throttle Lever

    7. CONTROL AND PARTS FUNCTIONS Throttle WARNING Do not start or operate an ATV with sticking or improperly operation throttle controls. A stuck or improperly operating throttle could cause an accident resulting in severe injury or death. Always contact your dealer for service repairs whenever throttle problems arise.

  • Page 40: Front And Rear Brakes

    7. CONTROL AND PARTS FUNCTIONS Front and Rear Brakes The brake fluid level should be checked before each ride. The reservoir is located under the seat. The fluid should be kept between the maximum and minimum marks. CAUTION Once a bottle of brake fluid is opened, use what is necessary and discard the rest.

  • Page 41: Parking Brake

    7. CONTROL AND PARTS FUNCTIONS WARNING Never operate the ATV with a spongy feeling brake pedal. operating the ATV with a spongy brake pedal can result in loss of braking. Loss of braking could cause an accident. Setting the Parking Brake 1.
  • Page 42 7. CONTROL AND PARTS FUNCTIONS Important Safeguards l The parking brake may relax when left on for a long period time. This could cause an accident. l Do not leave the vehicle on a hill depending on the parking brake for more than five minutes. l Always block the downhill side of the wheels if leaving the ATV on a hill or park the ATV in a side hill position.

  • Page 43: Brake Fluid Level

    7. CONTROL AND PARTS FUNCTIONS Your ATV has an auxiliary brake provided as a safety feature. It is located on the left handlebar and is operated by the left hand. It is intended as a backup to the main brake system, especially if the main system becomes inoperative.

  • Page 44: Transmission Gear Selctor

    7. CONTROL AND PARTS FUNCTIONS Automatic Transmission Gear Selector Operation The transmission gear selector is located on the right side of the vehicle. The transmission selector lever has four positions: high forward; reverse; neutral; and low forward. NOTE: To extend belt life, use low forward gear in heavy pulling situations and in situations where your are operating below 7mph(11km/h) for extended periods of time.

  • Page 45: Engine Coolant System

    7. CONTROL AND PARTS FUNCTIONS Engine Cooling System Coolant Level The recovery bottle, located under the seat, must be maintained between the Low and Full marks indicated on the recovery bottle. The engine coolant level is controlled or maintained by the recovery system.

  • Page 46: Cooling System

    7. CONTROL AND PARTS FUNCTIONS Cooling System WARNING Never remove the pressure cap when the engine is warm or hot. Escaping steam can cause severe burns. The engine must be cool before removing the pressure cap. Radiator Coolant Level Inspection NOTE: This procedure is only required if the cooling system has been drained for maintenance...

  • Page 47: Fuel&Oil System

    7. CONTROL AND PARTS FUNCTIONS Fuel and Oil system WARNING Gasoline is highly flammable and explosive under certain conditions. l Always exercise extreme caution whenever handling gasoline. l Always refuel with the engine stopped and outdoors or in a well ventilated area. l Do not over smoke or allow open flames or sparks in or near the area where refueling is performed or where gasoline is stored.

  • Page 48: Fuel System

    7. CONTROL AND PARTS FUNCTIONS Fuel and Oil System Fuel System The fuel tank filler cap (1) is located directly behind the handlebar. Refer to your owner’s Manual for tank capacity. Use regular unleaded gasoline. The fuel valve is located on the left side of the front fender and has three positions: OFF: For vehicle storage and whenever transporting.

  • Page 49: Oil System

    7.CONTROL AND PARTS FUNCTIONS Oil System The oil tank is located on the right side of the engine . To check the oil: 1. Set machine on a level surface. 2. Start the engine and let it idle for 20-30 seconds. 3.

  • Page 50: Wheel Drive System

    7.CONTROL AND PARTS FUNCTIONS 4 Wheel Drive System (4WD) 4 wheel drive ATVs are equipped with a manual shift. The selector is located on the right side of the vehicle directly under the gear selector. The selector lever has two positions: 2WD; 4WD.
  • Page 51 7.CONTROL AND PARTS FUNCTIONS WARNING： Extreme heavy steering is a symptom of malfunction of front gearcase (differential), loss of control could result, even in 2WD position. If you experience any symptoms from the steering, take the ATV to your dealer for inspection and service. NOTE: Steering effort increase but remains balanced from left to right.

  • Page 52: Starting The Engine

    8.STARTING THE ENGINE Procedure for Starting a Cold Engine WARNING Never run an engine in an enclosed area. Carbon monoxide exhaust gas is poisonous and can cause severe injury or death. Always start engines outdoors. CAUTION You must allow your vehicle adequate warm up time before operating or engine damage could result.

  • Page 53: Vehicle Break- In

    9. VEHCLE BRE A K-IN PERIOD The break-in period for your new ATV is defined as the first 50 hours of operation. No single action on your part is as important as a proper break in period. Careful treatment of new engine will result in more efficient performance and longer life for the engine.

  • Page 54: Riding Gear

    10. RIDING GEAR Safe Riding Gear Always wear clothing to suite the type of riding you are doing . ATV riding requires special protective clothing which will make you fe e l more comfortable and reduce chances of injury. 1. Helmet Your helmet is the most important piece of protective gear for safe riding.

  • Page 55: Carrying Loads

    11. CARRYING LOADS Your ATV has been designed to carry a certain amount of load. CARGO WEIGHT should be evenly distributed(1/3 on the front and 2/3 on the rear ) and mounted as low as possible. When operating over rough or hilly terrain, reduce speed and cargo to maintain stable driving conditions.

  • Page 56: Important Safeguards

    11. CARRYING LOADS Important Safeguards To reduce risk of injury or machine damage when carrying loads, read and follow the warnings listed below: l REDUCE SPEED AND ALLOW GREATED DISTANCE FOR BRAKING WHEN CARRYING CARGO. l CARGO WEIGHT DISTRIBUTION should be 1/3 on the front rack and 2/3 on the rear rack.

  • Page 57: Riding

    12. RIDING WARNING You must inspect you ATV each time before riding to ensure it is in proper working order. If proper inspection is not done, severe injury or death could result. See“4.DAILY PRE-RIDE INSPECTION” 1. Sit upright with both feet on footrests and both hand on the handlebars.

  • Page 58: Making Turns

    12. RIDING Making turns Practice making turns at slow speeds This ATV is equipped with a solid rear axle which drives both rear wheels equally at all times. This means that the wheel on the outside of the turn must travel a greater distance than the inside wheels when turning and the inside tire must slip traction slightly.

  • Page 59: Slippery Surfaces

    12. RIDING Riding on slippery surfaces Whenever riding on slippery surface such as wet trails or loose gravel, or during cold freezing weather, special attention must be paid to prevent vehicle turnover. Always: 1. Slow down when entering slippery areas. 2.

  • Page 60: Traveling Uphill

    12. RIDING Traveling Uphill WARNING Exercise extreme caution when traveling in hilly terrain. Braking and handling are greatly affected. Loss of vehicle control or overturning of the ATV could occur causing severe injury or death. Whenever traveling uphill always travel straight uphill and: 1.

  • Page 61: Side Hilling

    12. RIDING Side hilling Sidehilling your ATV is one of the most dangerous types of riding and should be avoided. If you do enter into a situation where sidehilling is necessary, always: 1. Slow down. 2. Lean into the hill transferring you upper body weight toward the hill while keeping your feet on the footrests.

  • Page 62: Traveling Downhill

    12. RIDING Traveling Downhill. Whenever descending a hill, always: 1. Drive directly downhill. 2. Transfer you weight to the rear of the vehicle. 3. Slow down. 4. Apply the brakes slightly to aid in slowing. Familiarize yourself with the auxiliary rear brake pedal and its use in the event loss of normal service brakes occurs.

  • Page 63: Turning Around On A Hill

    12. RIDING Turning Around On A Hill If the ATV stalls while climbing a hill, never back it down the hill! One maneuver which can be used when it is necessary to turn around while climbing a hill is the K-turn. 1.

  • Page 64: Crossing Streams

    12. RIDING Crossing Streams Your ATV can operate through water up to maximum recommended depths is 8 inch. Before fording steams always: 1. Determine water depths and current. 2. Choose a crossing where both banks have gradual inclines. 3. Proceed slowly, avoiding rocks and obstacles if possible. 4.
  • Page 65 12. RIDING CAUTION If your ATV becomes immersed, take it to your dealer before starting the engine. Major engine damage can result if the machine is not thoroughly inspected. If it is impossible to take it to a dealer before starting, follow thee steps outlined below.

  • Page 66: Trail Obstacles

    12. RIDING Trail Obstacles Keep Alert! Look ahead and learn to read the trail as you ride. Stay on the right side of the trail, if possible, and be constantly alert for hazards such as logs, rocks and low hanging branches. WARNING Not all obstacles are visible.

  • Page 67: Backing Up

    12. RIDING WARNING Backing your ATV can be dangerous! You should hit an obstacle or person behind you; or the vehicle could tip over rearward on a steep incline causing severe injury or death. Backing up 1. Avoid backing up on steep inclines. 2.

  • Page 68: Parking On An Incline

    12. RIDING Parking on an incline Whenever the vehicle is parked 1. Turn the engine off. 2. Place the transmission in gear. 3. Set the parking brake. 4. Shut off fuel supply. 5. Avoid parking on an incline. If it is necessary to park on an incline, always block the rear wheels on the down-hill side as shown above.

  • Page 69: Cvt Transmission System

    13. CVT SYSTEM CVT System WARNING The CVT system rotates at high speeds, creating large amounts of force on clutch components. However, as the owner you have the following responsibilities to make sure this system remains safe: l Do not modify any component of the CVT system. Doing so may reduce its strength so that a failure may occur at high speeds.

  • Page 70: Adjusting

    13. CVT SYSTEM CVT System On this ATV, the approximate gear ratio difference between high and low range is 1:2.05.This difference in gearing affects the operation of the CVT, especially at speeds less than 7 MPH, due to the system’s dependence on engine speed. By switching to low range while operating at low ground speeds, the air temperature in the clutch will be reduced.

  • Page 71: Low Range

    13. CVT SYSTEM When To Use Low Range The following lists provide a guideline for when to use low range rather than high. Low Range l Basic operation at speeds less than 7 MPH (11km/h) l Heavy pulling l Riding through rough terrain (swamps, mountains, etc.)at low ground speeds High Range: l Basic operation at speeds greater than 7 MPH (11km/h)

  • Page 72: Battery

    14. BATTERY Battery WARNING Whenever removing the battery, disconnect the negative (back) cable first. When reinstalling the battery, connect the negative (back) cable last or explosive situation could result causing serious injury or death. WARNING Battery electrolyte is poisonous. It contains sulfuric acid. Serious burns can result from contact with skin, eyes or clothing.
  • Page 73 14. BATTERY Battery Removal 1. Disconnect hold down straps holding the electrical box and battery in position and remove battery cover. 2. Remove the battery vent tube from the battery. 3. Disconnect the black (negative) battery cable first. 4. Disconnect the red(positive) battery cable next. 5.
  • Page 74 14. BATTERY 1. Set the battery in its holder. 2. Install the battery vent tube. It must be free from obstructions and securely installed. If not, battery gases could accumulate and cause an explosion. The tube should be routed away from the frame and body to prevent corrosion.

  • Page 75: Exhaust System

    15. EXHAUST SYSTEM SYSTEM REGULATION TAMPERING WITH NOISE CONTROL SYSTEM PROHIBITED! CAUTION: Exhaust system components are very hot during and after use of ATV. l Do not tough exhaust system components. Serious burns can result. l Be especially careful when traveling through tall grass. The potential for fire exists Spark Arrestor The exhaust pipe must be periodically purged of accumulated...

  • Page 76: Maintenance

    16. MAINTENANCE CAUTION Due to the nature of the adjustments marked with a D on the Following chart, it is recommended that service be performed by an authorized dealer. l More often under severe use, such as dirty or wet conditions to purge water or dirt contamination from grease fittings and other critical components.
  • Page 77 16. MAINTENANCE Item Hours When Remarks Brake System Pre-ride Pre-ride Pre-ride inspection item Auxiliary Brake Pre-ride Pre-ride Pre-ride inspection item Tires Pre-ride Pre-ride Inspect daily, pre-ride inspection item Wheels Pre-ride Pre-ride Pre-ride inspection item Frame nuts, bolts Pre-ride Pre-ride Pre-ride inspection item fasteners Daily Daily...
  • Page 78 Item Hours When Remarks Transmission 20 hrs Monthly Inspect monthly; Level change annually Battery 20 hrs Monthly Check/clean Terminals; check fluid level Brake pad wear 10 hrs Monthly Inspect periodically Rear Gear case Oil 100 hrs Monthly Check monthly change annually Front Gear case Oil 100 hrs Monthly...
  • Page 79 16. MAINTENANCE Item Hours When Remarks Check Level Daily; Break Engine 30 hrs 3 months in Service at 1 month. Oil-Level/Change Change oil more often in cold weather use. Oil Filter 50 hrs 6 months Inspect-clean Engine breather hose 100 hrs 6 months Inspect Carburetor Float Bowl...
  • Page 80 Ignition Timing 100 hrs Inspect and adjust as months needed Item Hours When Remarks Check for leaks at tank Fuel System 100 hrs cap, lines, fuel valve, months filter, carburetor. Replace lines every one year Fuel Filter 100 hrs Replace annually months...
  • Page 81 16. MAINTENANCE Item Hours When Remove Radiator 100 hrs 12 months Inspect/clean external surface Cooling System 50 hrs 6 months Inspect/replace if hoses necessary Spark arrestor 10 hrs monthly Clean out-replace if necessary Clutches (drive and 25 hrs 3 months Inspect, clean Driven) Engine mounts...
  • Page 82 Required 16. MAINTENANCE Lubrication Recommendations Item Lube Rec Method Frequency 1. Engine Add to proper Check level 15W/40SG level on dipstick daily 2.Brake DOT 3 Only Maintain level require; Fluid Between fill lines. change See “7.CONTROL” every years or 200 hours 3.Transmissi See “16.MAI-...
  • Page 83 16. MAINTENANCE Lubrication Recommendations Item Lube Rec Method Frequency 6. Front A-arm Grease Locate fitting on Every 3 months pivot Shaft pivot shaft and or 50 hours grease with grease gun 7.Steering Grease Locate fitting on Every 3 months Post Bushings pivot shaft and or 50 hours grease...
  • Page 84 16. MAINTENANCE...

  • Page 85: Lubrication Recommendations

    16. MAINTENANCE Lubrication Recommendations 12.Rear Axle Grease Locate fittings Every Bearing and grease months or50hours l 13. Swing Grease Locate fittings Monthly or 20 and grease hours Bearing l 14. Throttle Grease M Monthly or 20 Grease, inspect Cable and replace it if hours necessary See ―16.MAI-...

  • Page 86: Periodic Maintenance Record

    16. MAINTENANCE Periodic Maintenance Record Use the following chart to record periodic maintenance work： Maintenance Servicing Servicing Remark Interval Date Dealer or Performed person First 5 Hrs 10 Hrs 15 Hrs 20 Hrs 25 Hrs 50 Hrs 75 Hrs 100 Hrs...

  • Page 87: Handlebar Adjustment

    16. MAINTENANCE WARNING Improper adjustment of the handlebars or incorrect torqueing of the adjuster block tightening bolts can cause limited steering or loosening of the handlebars, resulting in loss of control and possible serious personal injury or death. Handlebar Adjustment Your ATV has handlebars which can be adjusted for your personal fit.

  • Page 88: Wheel Nut Torque Specifications

    16. MAINTENANCE The following items should be checked occasionally for tightness; or if they have been loosened for maintenance service. Wheel Nut Torque Specifications Bolt Size Specification Front M10X1.25 20Ft.Lbs 27N.m Rear M12X1.25 50Ft.Lbs 69N.m NOTE: All nuts that have a cotter pin installed must be serviced by an authorized Dealer.

  • Page 89: Rear Spring Adjustment

    16. MAINTENANCE Rear Spring Adjustment The rear shock absorber spring is adjusted by rotating the adjuster in the direction required to increase or decrease spring tension. Rear Spring Adjustment Air Filter Service 1. Remove seat. 2. Release clips and remove Cover.

  • Page 90: Steering Inspection

    16. MAINTENANCE Steering Inspection The steering assembly of the machine should be checked periodically for loose nuts and bolts. If loose nuts and bolts are found, have your dealer tighten them before riding your vehicle. Camber and Caster The camber and caster are non-adjustable. WARNING Do not attempt to adjust the tie rod for toe alignment.

  • Page 91: Front Brakes

    16. MAINTENANCE Front Brake WARNING Once a bottle of brake fluid is opened, use what is necessary and discard the rest. Do not store or use a partial bottle fluid. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. This causes the boiling temperature of the brake fluid to drop, which can lead to early brake fade and the possibility of serious injury.

  • Page 92: Rear And Auxiliary Brake

    16. MAINTENANCE Rear and Auxiliary Brake Rear Brake The rear brake is a hydraulic disc type brake which is activated by the same pedal which activates the front brake system is self adjusting and requires no maintenance other than periodic checks of the pads for wear l Pads should be changed when the friction material is worn to 3/64”(1mm).

  • Page 93: Caruretor/Engine Idle Rpm Adjustment

    16. MAINTENANCE Carburetor/ Engine Idle RPM Adjustment If the engine idle speed is not satisfactory, and all other conditions are favorable, the carburetor can be adjusted as follows: 1. Warm up the engine by running the vehicle approximately five minutes. 2.

  • Page 94: Spark Plug

    16. MAINTENANCE Spark Plugs Inspect: l Insulator Abnormal color: Replace. Normal color is a medium- To-light tan color. l Electrode Wear/damage:Replace. Clean: Standard spark plug l Spark plug DR8EA(NGK) (with spark plug cleaner or wire brush) ③ Gap:0.6-0.7mm Measure: l Spark plug gap Out of specification: Adjust gap.

  • Page 95: Oil And Filter Change

    16. MAINTENANCE Oil and Filter Change The recommended oil change interval is 30 hours, or every 3 mouths, whichever comes first. Suggested break in oil change is at 20 hours, or one mouth, whichever comes first. Severe use operation requires more frequent service. Severe use includes continuous duty in dusty or wet conditions, and cold weather riding.

  • Page 96: Transmission Lubrication

    16. MAINTENANCE Transmission Lubrication The transmission fill plug is located on the right side of the machine. The transmission lubricant level should be checked monthly or 20 hours, whichever comes first. Transmission oil should be changed annually. With the ATV on a level surface, remove fill plug (1) and check the lubricant level.

  • Page 97: Transmission Oil Change Procedure

    16. MAINTENANCE Transmission Oil Changing Procedure 1. Remove the four screws on the footwall and gently pull outward for access. 2. Remove fill plug. 3. Remove transmission drain plug located on the bottom left hand side and drain the oil. Catch and discard used oil properly.

  • Page 98: Rear Gearcase Lubrication

    16. MAINTENANCE Rear Gearcase Lubrication Which the ATV on the a level surface, remove fill plug and visually inspect the lubricant level through the fill hole(1).Lubricant should be kept even with the center of the drill point (2) approximately 1 5/8” (41mm) below the top of the fill hole.

  • Page 99: Wheels/Tires

    16. MAINTENANCE WARNING Operating your ATV with worn tires, improperly inflated tires, non-standard tires or improperly installed tire will affect vehicle handling which could cause an accident resulting in serious injury or death. Follow the safeguards listed below to prevent this type of situation.

  • Page 100: Wheel Installation

    16. MAINTENANCE Wheel Installation 1. With the transmission in gear and the parking brake locked, place the wheel in the correct position on the wheel hub. Be sure the valve stem is toward the outside and rotation arrows on the tire point toward the front. 2.

  • Page 101: Headlight Lamp Replacement

    16. MAINTENANCE Headlight Lamp Replacement WARNING Keep your headlights and taillights clean. Poor light while riding can result in an accident causing severe injury or death. CAUTION Do not service while headlight is hot. Serious burns may result. Do not touch a halogen lamp with bare fingers. Oil from your skin leaves a residue, causing a hot spot which will shorten the life of the lamp.

  • Page 102: Taillight /Brake Light Lamp Replacement

    16. MAINTENANCE Lamp Replacement A.Headlight Lamp Replacement (FOR O5) 1. Use bulb 12V 35W/35W. 2. Remove the cover 1. 3. Dismantle the basis of the light. 4. Replace the bulb with a new one (12V 35W/35W), locating it properly and securely. 5.

  • Page 103: Indicator Lamp Replacement

    16. MAINTENANCE Taillight /Brakelight Lamp Replacement If the taillight / brakelight does not work the lamp may need to be replaced. 1. Remove the lens. 2. Remove lamp and replace it with recommended lamp. 3. Test the taillight/ brakelight to see that it’s working .

  • Page 104: Cleaning Your Atv

    16. MAINTENANCE Cleaning Your ATV Keeping your ATV clean will extend the life of various components. Washing Never use a high pressure type car wash system, it can damage to the wheel bearings, transmission seals, body panels, brakes and warning labels, and water might enter the engine or exhaust system.

  • Page 105: Storage Tips

    16. MAINTENANCE Storage Tips CAUTION Do not start the engine during the storage period. This will disturb the protective film created by fogging. Cleaning——Clean the ATV thoroughly. Fuel——Turn the fuel valve to “OFF” and drain the carburetor bowl completely. Oil Add and Filter Change——Warm the engine and change oil and filter.

  • Page 106: Transporting

    16. MAINTENANCE Transporting Whenever the ATV is to be transported the following measures should be taken. 1. Turn off the engine and remove the key. 2. Turn the fuel valve to off. 3. Be certain the fuel cap, oil cap, and seat are installed correctly.

  • Page 107: Troubleshooting

    17. TROUBLESHOOTING Issues of Improper Operation Belt Burning Possible Causes Solutions Loading the ATV into a Shift transmission to Low Range during pickup or tall trailer when in loading of the ATV to prevent belt burning high range. Starting out going up a When starting out on an incline, use low steep incline range, or dismount the ATV after first...
  • Page 108 17. TROUBLESHOOTING Battery Wane Possible Causes Solutions Starting a faulty engine for See”8.STARTING THE ENGINE” long time And check the fuel/ air/ ignition/ compression system Let the main switch (key) When stopping the engine turn off on while parking the ATV the main switch (key) off at once WARNING This ATV only equipped with an electric start system.
  • Page 109 17. TROUBLESHOOTING NOTE: The following troubleshooting does not cover all the possible causes of trouble. It should be helpful, however, as a guide to troubleshooting. Refer to the relative procedure in this manual for inspection, adjustment and replacement of parts. Adjustment and replacement must be done by your dealer.
  • Page 110 17. TROUBLESHOOTING IGNTION SYSTEM Battery Ignition system ŸImproperly charged battery ŸFaulty igniter unit ŸFaulty battery ŸFaulty pick up coil ŸBroken magneto Fuse ŸBurnt out, improper connection woodruff key Spark plug Switch ŸImproper plug gap ŸFaulty main switch ŸWorn electrodes ŸFaulty “ENGINE STOP” ŸWire between terminals broken switch ŸImproper heat range...
  • Page 111 17. TROUBLESHOOTING POOR MEDIUM AND HIGH SPEED PERFORMANCE Carburetor Air cleaner ŸImproperly adjusted fuel level ŸClogged air cleaner element ŸClogged main nozzle ŸClogged or loose pilot jet POOR SPEED PERFORMANCE Ignition system Compression system ŸDirty spark plug ŸWorn cylinder ŸImproper heat range ŸWorn or seized piston ring ŸFaulty igniter unit ŸCylinder head gasket broken...
  • Page 112 17. TROUBLESHOOTING OVER HEATING OR OVER-COOLING OVER HEATING OVER-COOLING Ignition system Cooling system ŸImproperly spark plug gap ŸFaulty thermostat ŸImproper spark plug heat rang ŸFaulty thermo switch ŸFaulty ignitor unit Fuel system ŸImproper carburetor setting ŸImproper fuel level adjustment ŸClogged air cleaner element Compression system ŸHeavy carbon deposit build-up ŸImproperly adjusted valve timing...
  • Page 113 17. TROUBLESHOOTING FAULTY CLUTCH WHEN ENGINE RUN, ATV DOES NOT RUN V belt POOR SPEED PERFORMANCE ŸWorn/bent/slipping V-belt ŸWorn ŸOil V belt Cam, slider ŸWorm/damaged Compression spring Roller weight ŸDamage Ÿ Worn/improper operation ŸPrimary/secondary/sheave Gears ŸDamage CLUTCH SLIPPING CVT SYSTEM Clutch weight spring Uncorrect Primaty Clutch Position ŸWorn/damaged...

  • Page 114: Tools

    18. Tool...

  • Page 115: Specifications

    19. SPECIFICATION Capacities Fuel capacity 12.5L Engine Oil Capacity 1.4L Ground Clearance 183mm Height 1170mm Length 2096mm Width 1170mm Seat height 865mm Wheel Base 1265mm Turn Radius 3277mm Dry Weight 280kg Front Rack 18kg Rear Rack 36kg Load Capacity(Combined Rider& Payload) 150kg Tongue Weight 11kg...
  • Page 116 19. SPECIFICATION Engine ATV260 ATV300 170MM 4Stroke, Single 173MM 4Stroke, Single Engine Type Cylinder, SOHC Cylinder, SOHC Bore x Stroke 70mmX66.8mm 72.5mmX66.8mm Displacement 257cm 275cm Starter System Electric Starter Engine Cooling Liquid-Cooled Lubrication System Wet Sump Carburetor CVK30 Ignitions T.C.I Spark Plug Type DR8EA（NGK）...

  • Page 118: Wiring Diagram

    20. WIRNING DIAGRAM...
  • Page 119 POW ERSPO R TS (888)-405-8725 Coleman Powersports 2010 E University Drive, Suite 15, Tempe, AZ. 85281...

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