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Baileigh JP-1250 Operator's Manual

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OPERATOR'S
MANUAL
JOINTER / PLANER
MODEL: JP-1250
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileighindustrial.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 4/2013
© 2013 Baileigh Industrial, Inc.

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  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 UNPACKING ......................... 10 SPECIFICATIONS ......................11 TECHNICAL SUPPORT ....................11 TRANSPORTING AND LIFTING .................. 12 INSTALLATION ......................13 Cleaning ........................
  • Page 3 FEED ROLLER DRIVE PARTS DIAGRAM ..............52 Feed Roller Drive Parts List ..................53 PLANER TABLE PARTS DIAGRAM ................54 Planer Table Parts List ....................55 LIMIT SWITCH PARTS DIAGRAM ................56 Limit Switch Parts List ....................56 BRIDGE GUARD/GUIDE PARTS DIAGRAM ............... 57 Bridge Guard/Guide Parts List ...................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. DUST HAZARD Wear appropriate dust mask. Dust created while using machinery can cause cancer, birth defects, and long term respiratory damage.
  • Page 9 BLADE HAZARD Keep hands and fingers away from the rotating knife blades. These rotating knives can be extremely dangerous if you do not follow proper safety procedures. NEVER place hands closer than 3” (76mm ) to the rotating cutting knives. ENTANGLEMENT HAZARD –...

  • Page 10: Safety Precautions

    SAFETY PRECAUTIONS Wood working can be dangerous if safe and proper operating procedures are not followed. As with all machinery, there are certain hazards involved with the operation of the product. Using the machine with respect and caution will considerably lessen the possibility of personal injury. However, if normal safety precautions are overlooked or ignored, personal injury to the operator may result.
  • Page 11 SAFETY PRECAUTIONS (cont.) Operator Position. If kickback occurs, the blade will eject the piece part into the path of the operator. NEVER stand in-line with the cutting path of the blade during operation. Awkward Positions. Avoid awkward hand and body positions where a sudden slip could cause your hands or body to contact the spinning blade.
  • Page 12 SAFETY PRECAUTIONS (cont.) Kickback Zone. The path directly behind the end of the in-feed table is referred to as the “Kickback zone”. NEVER stand or allow others to stand in this area while the machine is running. Position yourself to one side of the machine while the jointer/planer is running. Using Quality Stock.

  • Page 13: Unpacking

    SAFETY PRECAUTIONS (cont.) Blade Height. Adjust the blade to the correct height above the piece part so it does not kickback toward the operator causing injury. Supporting Piece Part. Provide adequate support to the sides and rear of the table for material that is extra wide and long.

  • Page 14: Specifications

    SPECIFICATIONS Electrical Power 220V Single Phase Motor 3hp (2.2kw) 220V, 1ph, 12A Width 26" (661mm) Height 46" (1169mm) Length 65" (1651mm) Weight 715lbs. (324.3kg) Cutterhead Diameter 3" (76mm) 12” (305mm) Cutterhead Width 5500 Knives Helical Head (78 Carbide Cutters) Jointer Working Table 15.75"...

  • Page 15: Transporting And Lifting

    TRANSPORTING AND LIFTING CAUTION: Lifting and carrying operations should be carried out by skilled workers, such as a truck operator, crane operator, etc. If a crane is used to lift the machine, attach the lifting chain carefully, making sure the machine is well balanced. Choose a location that will keep the machine free from vibration and dust from other machinery.

  • Page 16: Installation

    INSTALLATION IMPORTANT: Consider the following when looking for a suitable location to place the machine: WARNING: Before operating; make sure it is positioned firmly on a solid work surface. If it tips over on you, it could cause severe injury or death. ...

  • Page 17: Cleaning

    should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.  WORKING CLEARANCES: Take into consideration the size of the material to be processed. Make sure that you allow enough space for you to operate the machine freely. ...

  • Page 18: Getting To Know Your Machine

    GETTING TO KNOW YOUR MACHINE...
  • Page 19 Item Description Emergency Stop Button Planer Table Height Adjustment Hand Wheel Jointer Outfeed Table Lock Lever Planer Dust Collection Adaptor (stowed position) Bridge Guard Rotation Lock Lever Jointer Outfeed Table Bridge Guard Tension Knob Bridge Guard Arm Bridge Guard Adjustment Knob Bridge Guard Fence Jointer Infeed Table...

  • Page 20: Assembly

    ASSEMBLY Once this machine has been properly located, leveled, and safe working space has been provided, the table may be assembled. This procedure will describe the assembly and installation of all the components and safety equipment for this machine. Not all components will be installed for every operation.

  • Page 21: Jointer Guide/Guard Installation

    Jointer Guide/Guard Installation Fasten the guard arm against the edge of the jointer outfeed table using the two preinstalled screws (A) into the tapped holes. Install the guard into the guard arm and snug into position with the hand knob (B).

  • Page 22: Electrical

    ELECTRICAL CAUTION: HAVE ELECTRICAL UTILITIES CONNECTED TO MACHINE BY A CERTIFIED ELECTRICIAN! Check if the available power supply is the same as listed on the machine nameplate. WARNING: Make sure the grounding wire (green) is properly connected to avoid electric shock. DO NOT switch the position of the green grounding wire if any electrical plug wires are switched during hookup.
  • Page 23  Check with a qualified electrician or service personnel if the grounding instructions are not completely understood, or if in doubt as to whether the tool is properly grounded.  Use only 3-wire extension cords that have grounding type plugs and receptacles that accept the tool’s plug.

  • Page 24: Electrical Diagram

    ELECTRICAL DIAGRAM Connection Diagram...

  • Page 25: Control Panel Functions

    Control Panel Functions A – E-Stop Button: In the event of incorrect operation or dangerous conditions, the machine can be stopped immediately by pressing the E- Stop Button. Twist the button to unlock and reset the emergency stop button. Resetting the E-Stop will not start the machine.

  • Page 26: Dust-Collecting

    DUST-COLLECTING This machine is equipped with a dust collection hood with one port. The dust collector is optional and sold separately. Before the machine is used, make sure the dust collector work as designed. The minimum required air speed at the end of flexible tube is 20 m/sec. The minimum required air volume of the machine is 750 m³/hr.

  • Page 27: Operational Adjustments

    OPERATIONAL ADJUSTMENTS WARNING: Make sure the electrical disconnect is OFF before working on the machine. Always follow proper safety precautions when working on or around any machinery. CAUTION: Always wear proper eye protection with side shields, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers. Jointer Depth of Cut Adjustment The depth of cut is adjusted with the adjustment lever (A) on the front of the infeed table.

  • Page 28: Determining Correct Table Height

    Determining Correct Table Height When you receive the jointer, the knives have been pre-set at the factory. However, the height and parallelism of the knives with the outfeed table should be checked, and any needed adjustments made, before putting the jointer into operation. The outfeed table and cutterhead is correctly adjusted when the blades are parallel to the outfeed table.

  • Page 29: Jointer Outfeed Table Adjustment

    Jointer Outfeed Table Adjustment WARNING: Knife inserts are dangerously sharp. Use extreme caution when working with or around the knife inserts. Disconnect and lockout power to the machine! Place a straightedge upon the outfeed table near the hinged side of the table and extend it over the cutterhead.

  • Page 30: Jointer Fence Adjustment

    Jointer Fence Adjustment The jointer fence can adjust in three directions.  The fence can be positioned laterally along the length of the table. Typical applications will have the fence positioned evenly over the infeed and outfeed tables.  The fence can be positioned over the width of the table. This allows for wider material up to the full width of the cutter head.

  • Page 31: Planer Table Height Adjustment

    Width Adjustment Loosen the clamping levers (G). Slide the across the table to the desired position. Tighten the lock lever. Planer Table Height Adjustment The cutting depth is adjusted by means of the planer table. The depth is a measurement of the intended thickness of the material after it has been processed through the planer.

  • Page 32: Changeover From A Jointer To A Planer

    Changeover from a Jointer to a Planer Disconnect and lockout power to the machine! Loosen the fence clamping levers (A) about two turns and lift the fence assembly off of the table and store out of the way. Position and secure the bridge guard/guide (B) so that it extends over the entire table.

  • Page 33: Changeover From A Planer To A Jointer

    Changeover from a Planer to a Jointer Disconnect and lockout power to the machine! Place the feed roller lever in the lower, disengaged position. Set the planer table thickness to at least 3” (76.2mm) below the cutter head. IMPORTANT: The planer table needs to be at least 3” (76.2mm) below the cutter head to allow the dust hood to swing past the table to the jointer operating position.

  • Page 34: Jointer Operation

    JOINTER OPERATION WARNING:  Read, Understand and Follow all safety instructions listed in this manual.  Always wear proper safety equipment such as safety glasses and face shield.  Keep hands, fingers and all body parts away from the cutting blades and all rotating parts.
  • Page 35 Hand Safety and Placement Never pass the hands directly over the cutter knife. As one hand approaches the knives remove it from the stock in an arc motion and place it back on the stock in a position beyond the cutter knife. When feeding the work piece, pressure is applied not only toward the cutterhead but against the fence and down to the table as well.

  • Page 36: Surface Planing- Workpieces Less Than 75Mm Thick

    Surface Planing- Workpieces Less Than 75mm Thick Disconnect and lockout power to the machine! Verify the machine has been completely changed to jointer operation. See “Changeover from a Planer to a Jointer”. Set the fence to 90° and position the fence to provide enough width for the material.

  • Page 37: Surface Planing - Workpieces Over 75Mm Thick

    Surface Planing - Workpieces Over 75mm Thick Disconnect and lockout power to the machine! Verify the machine has been completely changed to jointer operation. See “Changeover from a Planer to a Jointer”. Set the fence to 90° and position the fence to provide enough width for the material.

  • Page 38: Jointing

    Jointing CAUTION: Never edge a board that is less than 3” (76mm) wide, less than 1/4” (6mm) thick, or 12” (305mm) long, without using a push block. When work piece is twice the length of the jointer infeed or outfeed table use additional support.
  • Page 39  Let your left hand glide over the bridge guard/guide to the outfeed side of the cutter head being sure to keep your hands a safe distance from the cutter head.  As soon as it is possible, use both hands to continuously push the workpiece on the outfeed side of the table.
  • Page 40  Feed the workpiece straight over the cutter head using more pressure to hold the workpiece against the fence than down onto the cutter head.  Feed the workpiece at a smooth and steady feed rate.  Let your left hand glide over the bridge guard/guide to the outfeed side of the cutter head being sure to keep your hands a safe distance from the cutter head.
  • Page 41 Operation Tips  Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc.,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

  • Page 42: Thickness Planing

    Thickness Planing Disconnect and lockout power to the machine! Verify the machine has been completely changed to planer operation. See “Changeover from a Jointer to a Planer”. Clear the machine of any tools or material. Connect power to the machine but do not start the main motor.
  • Page 43 PUSH BLOCKS Push blocks are simple, yet necessary tools to assist the operator especially when jointing thin or short stock. Illustrated are three types of push blocks commonly used in jointing. Push blocks may be obtained commercially or easily constructed. Note: The Jointer is supplied with two hold- downs for feeding stock.

  • Page 44: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your machine should be done at periodic intervals to ensure that the machine is in good working order.

  • Page 45: Anti-Kickback Fingers

    ANTI-KICKBACK FINGERS Anti-kickback fingers are provided to prevent kickback. These fingers operate by gravity and it is necessary to inspect them occasionally to make sure they are free of gum and pitch so that they move independently and operate correctly. WARNING: Always disconnect and lockout power before performing any service work.

  • Page 46: Tighten/Replacing The Drive Belt

    Tighten/Replacing the Drive Belt Over time, the drive belt will stretch and may start to slip. At this point, the drive belt must be tensioned or replaced. The drive belt should be inspected monthly; if tears are discovered, the drive belt must be replaced. Disconnect and lockout power to the machine! Remove the access cover on the back of the machine.

  • Page 47: Replacing Or Rotating Knife Inserts

    REPLACING OR ROTATING KNIFE INSERTS WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. The knife inserts are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install.

  • Page 48: Troubleshooting

    TROUBLESHOOTING WARNING: Disconnect machine from the power source before attempting any troubleshooting. Operational Symptom Possible Cause Solution Reset the Emergency stop Emergency stop button button. depressed. Check and repair or replace the Short circuit in power cord or Motor will not start or power supply cord and its connections.

  • Page 49: Cabinet Parts Diagram

    CABINET PARTS DIAGRAM...

  • Page 50: Cabinet Parts List

    Cabinet Parts List Item Description Item Description Frame 13-3 Flat Washer M8 Hinge Shaft Bracket (Right) Emergency Off Switch Hinge Shaft Cover 14-1 Protection Cover Drive Shaft Cover Emergency Switch Wire Harness Cover, Frame Knob Bolt M8 Cover N.A. Motor Access Door Power Cord Electrical Enclosure Door Depth Scale...

  • Page 51: Jointer Table Parts Diagram

    JOINTER TABLE PARTS DIAGRAM...

  • Page 52: Jointer Table Parts List

    Jointer Table Parts List Item Description Item Description Infeed Table Washer M8 Outfeed Table Cap Screw M8 x 20 Table Lip Phillip Head Screw M5 x 12 Jointer Dust Port Lock Washer M6 Hinge Shaft (A) Cap Screw M10 x 25 Hinge Shaft (B) Hex Nut M8 Outfeed Table Adjustment Knob...

  • Page 53: Cutter Head And Feed Roller Parts Diagram

    CUTTER HEAD AND FEED ROLLER PARTS DIAGRAM...

  • Page 54: Cutter Head And Feed Roller Parts List

    Cutter Head and Feed Roller Parts List Item Description Item Description Cutter Head Block Dust Chute Cutter Head Retaining Ring 52mm Cutter Knife Flat Head Allen Screw M5 x 16 Bearing 6205 Gib Bolt M5 x 10 Guard Spring Flat Washer M6 Outfeed Roller Hex Bolt M5 x 8 Infeed Roller...

  • Page 55: Feed Roller Drive Parts Diagram

    FEED ROLLER DRIVE PARTS DIAGRAM...

  • Page 56: Feed Roller Drive Parts List

    Feed Roller Drive Parts List Item Description Item Description Sprocket 65T Stud Sprocket 34T Flat Washer M10 Bushing Cap Screw M10 x 12 Sprocket 18T Lever Spacer Set Screw M10 x 12 Set Screw M6 x 25 Bearing 6204 Hex Nut M5 Tension Spring Cap Screw M8 x 30 Bearing 608...

  • Page 57: Planer Table Parts Diagram

    PLANER TABLE PARTS DIAGRAM...

  • Page 58: Planer Table Parts List

    Planer Table Parts List Item Description Item Description Planer Table Bushing Column Flat Washer M8 Cylinder Liner Lock Nut M8 Lock Screw Lock Washer M6 Collar Cap Screw M6 x 55 Thickness Pointer Retaining Rind 8mm Gear Box Washer M6 Bushing Set Screw M8 x 6 Gear...

  • Page 59: Limit Switch Parts Diagram

    LIMIT SWITCH PARTS DIAGRAM Limit Switch Parts List Item Description Item Description 501-1 Swing Lever (F) Flat Washer M8 501-2 Swing Lever (M) Hex Bolt M8 x 25 501-3 Limit Switch Bracket Hex Bolt M8 x 16 Compression Spring Hex Nut M8 Extension Spring Cap Screw M4 x 30 Switch Activation Rod...

  • Page 60: Bridge Guard/Guide Parts Diagram

    BRIDGE GUARD/GUIDE PARTS DIAGRAM Bridge Guard/Guide Parts List Item Description Item Description Blade Guard Base Spring Pin M5Ø x 20 Sliding Plate Pivot Stud 1 Blade Guard Plate Pivot Stud 2 Blade Guard Lock Nut M8 Blade Guard End Cap Screw M6 x 20 Square Tube Phillips Head Screw M5 x 10 Link...

  • Page 61: Fence Parts Diagram

    FENCE PARTS DIAGRAM...

  • Page 62: Fence Parts List

    Fence Parts List Item Description Item Description Fence Block Side Plate Sliding Bar Phillips Head Screw M5 x 16 Carriage Scale Pointer Lock Handle Cap Screw M8 x 20 Roll Pin Support Plate Length Scale Support Rod Block Lock Rod Hex Bolt M8 x 12 Cap Screw M6 x 16 Rail...
  • Page 63 NOTES...
  • Page 64 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGHINDUSTRIAL BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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