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Baileigh IP-2008-HD Operator's Manual

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OPERATOR'S
MANUAL
PLANER
MODEL: IP-2008-HD
Baileigh Industrial, Inc.
P.O. Box 531
Manitowoc, WI 54221-0531
Phone: 920.684.4990
Fax: 920.684.3944
sales@baileigh.com
REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC.
IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss
caused by an omission or error in this Operator's Manual, resulting from accident, negligence, or other occurrence.
Rev. 09/2016
© 2016 Baileigh Industrial, Inc.

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Summary of Contents for Baileigh IP-2008-HD

  • Page 1 REPRODUCTION OF THIS MANUAL IN ANY FORM WITHOUT WRITTEN APPROVAL OF BAILEIGH INDUSTRIAL, INC. IS PROHIBITED. Baileigh Industrial, Inc. does not assume and hereby disclaims any liability for any damage or loss caused by an omission or error in this Operator’s Manual, resulting from accident, negligence, or other occurrence.

  • Page 2: Table Of Contents

    Table of Contents THANK YOU & WARRANTY ..................1 INTRODUCTION ......................3 GENERAL NOTES ......................3 SAFETY INSTRUCTIONS ....................4 SAFETY PRECAUTIONS ....................7 Dear Valued Customer: ....................7 TECHNICAL SPECIFICATIONS ................... 10 TECHNICAL SUPPORT ....................10 UNPACKING AND CHECKING CONTENTS ..............11 Cleaning ........................
  • Page 3 Halted Feeding ......................35 REPLACING OR ROTATING KNIFE INSERTS ............36 MAINTENANCE ......................37 Cutter Head Removal ....................38 Changing Gearbox Oil ....................41 Control The depth of Cutting ..................42 TROUBLESHOOTING: PLANER OPERATING ............44 TROUBLESHOOTING: MECHANICAL AND ELECTRICAL ......... 45 PARTS DIAGRAM ......................

  • Page 4: Thank You & Warranty

    THANK YOU & WARRANTY Thank you for your purchase of a machine from Baileigh Industrial. We hope that you find it productive and useful to you for a long time to come. Inspection & Acceptance. Buyer shall inspect all Goods within ten (10) days after receipt thereof. Buyer’s payment shall constitute final acceptance of the Goods and shall act as a waiver of the Buyer’s rights to inspect or...
  • Page 5 Baileigh Industrial makes every effort to ensure that our posted specifications, images, pricing and product availability are as correct and timely as possible. We apologize for any discrepancies that may occur. Baileigh Industrial reserves the right to make any and all changes deemed necessary in the course of business including but not limited to pricing, product specifications, quantities, and product availability.

  • Page 6: Introduction

    After receiving your equipment remove the protective container. Do a complete visual inspection, and if damage is noted, photograph it for insurance claims and contact your carrier at once, requesting inspection. Also contact Baileigh Industrial and inform them of the unexpected occurrence. Temporarily suspend installation.

  • Page 7: Safety Instructions

    IMPORTANT PLEASE READ THIS OPERATORS MANUAL CAREFULLY It contains important safety information, instructions, and necessary operating procedures. The continual observance of these procedures will help increase your production and extend the life of the equipment. SAFETY INSTRUCTIONS LEARN TO RECOGNIZE SAFETY INFORMATION This is the safety alert symbol.
  • Page 8 SAVE THESE INSTRUCTIONS. Refer to them often and use them to instruct others. PROTECT EYES Wear safety glasses or suitable eye protection when working on or around machinery. PROTECT AGAINST NOISE Prolonged exposure to loud noise can cause impairment or loss of hearing.
  • Page 9 CUTTER HAZARD Keep hands and fingers away from the rotating cutter blades. These rotating cutters can be extremely dangerous if you do not follow proper safety procedures. NEVER place hands directly over or in front of the cutter. Keep hand at least 6” (150mm) from the cutter while operating.

  • Page 10: Safety Precautions

     All Baileigh machines should be used only for their intended use.  Baileigh does not recommend or endorse making any modifications or alterations to a Baileigh machine. Modifications or alterations to a machine may pose a substantial risk of injury to the operator or others and may do substantial damage to the machine.
  • Page 11 6. Clearing Jams. To avoid serious personal injury from rotating knives, ALWAYS STOP the planer and disconnect power before removing a jammed piece part. Always follow proper lockout/tagout procedures. 7. Using Quality Stock. Inspect the stock over carefully that you intend to plane. NEVER plane a board that has loose knots, staples, or nails in it.
  • Page 12 24. DO NOT operate machine if under the influence of alcohol or drugs. Read warning labels on prescriptions. If there is any doubt, DO NOT operate the machine. 25. DO NOT touch live electrical components or parts. 26. Be Sure all equipment is properly installed and grounded according to national, state, and local codes.

  • Page 13: Technical Specifications

    (other than die sets and blades). For specific application needs or future machine purchases contact the Sales Department at: sales@baileigh.com, Phone: 920.684.4990, or Fax: 920.684.3944. Note: The photos and illustrations used in this manual are representative only and may not depict the actual color, labeling or accessories and may be intended to illustrate technique only.

  • Page 14: Unpacking And Checking Contents

    UNPACKING AND CHECKING CONTENTS Your Baileigh machine is shipped complete. Separate all parts from the packing material and check each item carefully. Make certain all items are accounted for before discarding any packing material. WARNING: SUFFOCATION HAZARD! Immediately discard any plastic bags and packing materials to eliminate choking and suffocation hazards to children and animals.

  • Page 15: Transporting And Lifting

    Follow manufacturer’s label instructions when using any type of cleaning product. After cleaning, wipe unpainted metal surfaces with a light coating of quality oil or grease for protection. Important: This waxy coating is NOT a lubricant and will cause the machine to stick and lose performance as the coating continues to dry.

  • Page 16: Installation

     Follow these guidelines when lifting crane or hoist:  Always lift and carry the machine with the lifting holes provided at the top of the machine.  Use lift equipment such as straps, chains, capable of lifting 1.5 to 2 times the weight of the machine. ...

  • Page 17: Base Levelling

     FLOOR: This tool distributes a large amount of weight over a small area. Make certain that the floor is capable of supporting the weight of the machine, work stock, and the operator. The floor should also be a level surface. If the unit wobbles or rocks once in place, be sure to eliminate by using shims.

  • Page 18: Assembly Extension Table

    Assembly Extension Table Important: Use and assistant or a lifting devise to lift and hold the table extension in position during assembly. 1. Position the extension table up against the main table and install the three hex head bolts snug enough to hold the extension in position.

  • Page 19: Electrical

    ELECTRICAL WARNING: Baileigh Industrial is not responsible for any damage caused by wiring up to an alternative 3-phase power source other than direct 3-phase. If you are using an alternate power source, consult a certified electrician or contact Baileigh Industrial prior to energizing the machine.

  • Page 20: Connecting Power Supply

    WARNING: In all cases, make certain the receptacle in question is properly grounded. If you are not sure, have a qualified electrician check the receptacle  Improper connection of the equipment-grounding conductor can result in risk of electric shock. The conductor with insulation having an outer surface that is green with or without yellow stripes is the equipment-grounding conductor.

  • Page 21: Internal Component Identification

    5. Check that the power cord has not been damaged during installation. 6. Install the electrical box cover. 7. With power connected and the main disconnect turned ON, the control panel will be lit. 8. Push the table up button to raise the table and the table down button to lower the table. 9.

  • Page 22: Operating Controls

    OPERATING CONTROLS Emergency Stop (A): There are two emergency stops. One located on the front (material in feed) left of the planer and the other is located on the rear (material out feed) right of the planer. Press either or both emergency stop buttons to stop the machine.

  • Page 23: Calibrating The Thickness Scale

    CALIBRATING THE THICKNESS SCALE The following sections will describe the use of a calibrating board. The calibrating board should be made of a hardwood and have one side that has been run through a jointer. 1. With the planer turned "OFF - cutterhead NOT spinning", place your calibrating board jointed surface down on the table and slide it into the machine.

  • Page 24: Digital Readout

    DIGITAL READOUT On/Off/Zero: Press button to turn on display. Hold button in for a few seconds to turn off display. When the display is on you can press button to zero out. Hold: Press hold button to lock in a reading before the table is moved.
  • Page 25 The digital scale equipped with 22” planer can serve many applications, however for wood planning we need only concern ourselves with the ON/OFF, SET, and mm/in buttons. When set properly the digital readout will display the thickness of the finished product. Calibration: In order to calibrate the unit first run a board through the planer and measure the finished thickness with a set of vernier calipers.
  • Page 26 CONVERSION CHART Fraction Decimal Metric 1/32 0.031 0.794 1/16 0.063 1.588 3/32 0.094 2.381 0.125 3.175 5/32 0.156 3.969 3/16 0.188 4.763 7/32 0.219 5.556 0.250 6.350 9/32 0.281 7.144 5/16 0.313 7.938 11/32 0.344 8.731 0.375 9.525 13/32 0.406 10.319 7/16 0.438...

  • Page 27: Setup Of Feed Rollers, Chip Breaker And Pressure Bar

    SETUP OF FEED ROLLERS, CHIP BREAKER AND PRESSURE BAR WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. Although your planer was carefully adjusted at the factory, it should be checked before being put into operation.
  • Page 28 Adjustment Dimensions All measurements are shown below knife.

  • Page 29: Checking Pulley

    Checking Pulley 1. Make sure the pulleys are aligned to reduce side wear on the belts. 2. Place a straight edge on the edge of the motor pulley (A) and the upper shaft pulley (B). The gap between the straight edge and the belt should be the same from top to bottom.

  • Page 30: Feed Roll Speed Control

    Feed Roll Speed Control IMPORTANT: ONLY CHANGE FEED ROLL SPEEDS WHEN THE MACHINE IS RUNNING. Two feed roll speeds of 28 and 22 feet per minute are provided with your planer. Generally speaking, the slower feed rate provides more cuts per inch, thus a finer, smoother finish of the workpiece is obtained.

  • Page 31: Table Roller Adjusting

    Table Roller Adjusting To reduce friction between stock and table, two table rollers must be assembled on machine. Adjustments will be needed when planning with different type of wood. The table rollers on the planer are set for average planning and are parallel to the table surface. 1.

  • Page 32: Adjusting Cutterhead Parallel To Table

    Adjusting Cutterhead Parallel to Table The cutterhead is set parallel to the table at the factory and no further adjustment should be necessary. If your machine is planing a taper, check to see if the cutterhead is set parallel to the table as follows: 1.

  • Page 33: Adjusting Infeed Roller And Outfeed Roller

    Adjusting Infeed Roller and Outfeed Roller Before Adjust rollers, there must be made to check position of the cutterhead used a thickness gauge 0.5mm and homemade gauge block. Turn the handwheel to make the table upward then place thickness gauge under the cutter, there are must be a thickness gauge of 0.5mm to get the correct position.

  • Page 34: Checking Height Of Chipbreaker

    Checking Height of Chipbreaker The chipbreaker extends down around the front of the cutterhead and raises as stock is fed through the planer. The chipbreaker "breaks or curls" the chips as they leave the cutterhead and the bottom edge of the chipbreaker helps hold the stock flat down on the table during the planing operation.

  • Page 35: Basic Operation

    BASIC OPERATION CAUTION: Always wear proper eye protection with side shields, face shield, safety footwear, and leather gloves to protect from, chips, dust, burrs, and slivers. WARNING: DO NOT stand or allow anyone else to stand directly behind infeed table while feeding material. DO NOT bend down to see how stock is feeding. Should a kickback occur, serious or fatal injury could result.

  • Page 36: Operation Tips

    Operation Tips  Inspect lumber for defects, warping, cupping, twisting, and for foreign objects (nails, staples, imbedded gravel, etc,). If you have any question about the quality of your lumber, do not use it. Remember, wood stacked on a concrete floor can have small pieces of stone or concrete pressed into the surface.

  • Page 37: Feed Restriction

    Feed Restriction CAUTION: Never attempt pressure bar adjustment while the machine is connected to power. This is caused either by the table rollers being set too low for roughing operations or from a low pressure bar. About 90 percent of the time, the pressure bar is too low. As the sharp edge of the knife inserts wear, you must compensate for this wear by slightly raising the pressure bar an equal amount on each side.

  • Page 38: Snipe

    Snipe Some amount of snipe may be inevitable with many planer operations, but proper planer adjustments can so minimize snipe as to make it negligible. If noticeable snipes appear on each end of the material, a table roller is too high causing a slight lift of the material as it passes through the machine.

  • Page 39: Replacing Or Rotating Knife Inserts

    REPLACING OR ROTATING KNIFE INSERTS WARNING: Always disconnect and lockout power before performing any adjustments or service work. Blades and Anti-kickback fingers are sharp. Wear gloves to prevent injury. The knife inserts are four-sided. When dull, simply remove each insert, rotate it 90° for a fresh edge, and re-install.

  • Page 40: Maintenance

    MAINTENANCE WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Maintenance on your planer should be done at periodic intervals to ensure that the machine is in good working order.

  • Page 41: Cutter Head Removal

    Cutter Head Removal 1. Disconnect the machine for the power source. 2. Removed Handwheel. 3. Remove right side cover and left side cover. 4. Loosen screws A. B. C and remove. 5. Remove Chip Bracket.
  • Page 42 6. Loosen Nut on motor bracket. 7. Remove belt. 8. Remove cutterhead pulley.
  • Page 43 9. Place two pieces’ wood stock on table and raise table until touch the wood stock. 10. Loosen and remove nut (D). The cutterhead & gear box can be remove from left side. 11. Using a soft mallet, remove cutterhead.

  • Page 44: Changing Gearbox Oil

    12. Remove the cutterhead & gear box from machine. 13. Remove screw from cutterhead. Changing Gearbox Oil 1. Disconnect the machine for the power source. 2. Loosen the nut (A) on the outfeed hole. 3. Clean out old lubrication and let it dry. 4.

  • Page 45: Control The Depth Of Cutting

    Control The depth of Cutting The cutting depth scale is a combination of inch/metric scale (A). The cutting range is from 0 to 8”. The distance between upward or downward of driving handle (B) is 0.059” one complete turn. The maximum depth of cut on full width planning is 1/8”.

  • Page 47: Troubleshooting: Planer Operating

    TROUBLESHOOTING: PLANER OPERATING WARNING: Make sure the electrical disconnect is OFF before working on the machine. Maintenance should be performed on a regular basis by qualified personnel. Always follow proper safety precautions when working on or around any machinery. Trouble Probable Cause Remedy Table rollers not set properly.

  • Page 48: Troubleshooting: Mechanical And Electrical

    TROUBLESHOOTING: MECHANICAL AND ELECTRICAL Trouble Probable Cause Remedy Make sure knife inserts are set Knife inserts not set correctly. correctly and securely in cutterhead. Uneven depth of cut side to side. Planer table not level with Level the table. cutterhead. Board thickness does Adjust depth of cut scale.
  • Page 49 Trouble Probable Cause Remedy Examine motor starter for burned or failed components. If damage is found, replace motor starter. If motor starter looks okay but is still suspect, you have two options: have a qualified electrician test the motor starter for function, or purchase a new starter and establish if that was the problem on change out.

  • Page 50: Parts Diagram

    PARTS DIAGRAM...

  • Page 55: Parts List

    Parts List Item Part No. Description Specification Qty. 920314-000 Gearbox Assembly 1.01 050322-008 Gear Box 1.02 030205-002 Ball Bearing 6201 1.03 010007-000 S-Ring STW-16 1.04 320208-000 Gear 20t 1.05 030208-002 Ball Bearing 6204 1.06 043605-000 Oil Seal TC24*40*7 1.07 360430-000 Shaft 1.08 012003-002...
  • Page 56 Item Part No. Description Specification Qty. 1.33 010208-000 E-Ring ETW-12 1.34 360434-902 Shaft 1.35 043001-000 Oil Level Sight Glass 008007-100 Hex Nut M10*1.5P(17B*8H) 360424-000 Bevel Gear Shaft 000105-109 Socket Head Cap Screw M10*1.5P*75 006001-071 Flat Washer 10*25*3.0t 280056-901 Spring 008006-100 Hex Nut M8*1.25P(13B*6.5H) 000104-108...
  • Page 57 Right Cutterhead Bracket 000003-102 Hex Screw M8*1.25P*16 170512-901 Fix Washer 280055-901 Spring 360408-902 Shaft 174338-000 Collector Hood 945863-000 Nameplate Baileigh(CSA) 006303-100 Spring Washer 6.1*12.3 006001-032 Flat Washer 6.6*13*1.0t 170508-000 Pulley Cover 050320-000 Holder Cover 920316-000 Lead Plate Assembly 170876-000 Top Cover...
  • Page 58 Item Part No. Description Specification Qty. 380259-000 Sprocket 360425-901 Handle Wheel Shaft 050311-902 Handle Wheel Bracket 050174-000 Handle Wheel Seat 000801-101 Socket Head Button Screw M6*1.0P*10 170502-000 Right Side Plate 240032-008 Hand Wheel 017002-000 Steel Ball 280018-000 Spring 000601-103 Lifting Eye M20*2.5P*50 051367-000 Right Column...
  • Page 59 Item Part No. Description Specification Qty. 000403-204 Flat Head Screw M6*1.0P*20 000204-106 Set Screw M8*1.25P*25 921346-000 Idle Belt Assembly 103.1 171789-901 Idler Shaft 103.2 006001-053 Flat Washer 8.5*19*2.0t 103.3 006305-100 Spring Washer 8.2*15.4 103.4 000104-104 Socket Head Cap Screw M8*1.25P*16 103.5 000105-101 Socket Head Cap Screw...
  • Page 60 Item Part No. Description Specification Qty. 660017-000 Cylinder 011003-104 Spring Pin 5*25 000303-207 Round Head Screw M5*0.8P*20 003303-102 Round Head Screw 3/16"-24NC*1/4" 000104-114 Socket Head Cap Screw M8*1.25P*50 010501-000 Retainer Ring ISTW-30 000204-108 Set Screw M8*1.25P*35 170498-901 Plate 170511-902 Lead Plate 190002-905 Position Point 290009-902...
  • Page 61 Item Part No. Description Specification Qty. 230122-000 Universal Handle 050315-000 Middle Table 050318-902 Bolt Shaft 170481-901 Collar 006001-027 Flat Washer 6.5*16*0.8t 000104-112 Socket Head Cap Screw M8*1.25P*40 250173-615 Expansion Bend 360423-000 Lock Bolt 010110-000 R-Ring RTW-68 030203-002 Ball Bearing 6008 031003-001 Bearing 51105...
  • Page 62 Item Part No. Description Specification Qty. 021503-000 Wire Protection Ring 15.5*19*5.5 320207-000 Bevel Gear (25t) 170479-000 Stand Access Panel 010010-000 S-Ring STW-20 050309-902 Motor Pulley 380138-902 Spring Shaft 901071-000 Motor Assembly 10HP*220V*60HZ*3PH*2P 008009-100 Hex Nut M12*1.75P(19B*10H) 006002-091 Flat Washer 13*28*3.0t 380249-901 Adjustment Rod 360394-000...
  • Page 63 Item Part No. Description Specification Qty. 270025-902 Spring Plate 000404-101 Flat Head Screw M3*0.5P*6 006001-003 Flat Washer 4.3*12*1.0t 006001-049 Flat Washer 8.5*16*2.0t 170881-000 9" DRO Digital R/O Cover 230274-000 Hex Bolt 002604-101 Socket Head Cap Screw M10*1.5P*20 006712-100 Wavy Washer BWW-6001 490018-000 Micro Switch...
  • Page 64 , WI 54220 UFEK RIVE ANITOWOC : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH BAILEIGH INDUSTRIAL, INC. 1455 S. C , CA 91761 AMPUS VENUE NTARIO : 920. 684. 4990 F : 920. 684. 3944 HONE BAILEIGH INDUSTRIAL LTD. U...

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