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Summary of Contents for Smittybilt 76716
- Page 1 Installation Instructions Rock Crawler Roof Rack (Part # 76716) 07-Up Jeep Wrangler J/K 2Door For Technical Support/Warranty Information please call 310-762-9944 Smittybilt, 400 West Artesia Blvd, Compton, CA 90220...
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Page 2: Parts List
PARTS LIST: Peel & Stick Foam Gaskets for Front Legs and 1 Driver Front Leg Short Rear Mounting Brackets 1 Passenger Front Leg 6 12mm Rubber Plug/Grommets 1 Driver Rear Top Leg 4 12-1.75mm x 35mm Hex Head Bolts 1 Passenger Rear Top Leg 4 12mm ID x 32mm OD x 3mm Flat Washers 1 Driver Rear Bottom Leg 4 12mm Lock Washers... - Page 3 Rubber Bumper REMOVE CONTENTS FROM BOX. VERIFY ALL PARTS ARE PRESENT. READ INSTRUCTIONS CAREFULLY BEFORE STARTING INSTALLATION. DRILLING IS OPTIONAL. DO NOT TIGHTEN ANY HARDWARE UNTIL THE ROOF RACK IS FULLY ASSEMBLED. Page 2 of 9 6/3/09 Rev 1 (DP)
- Page 4 DO NOT TIGHTEN HARDWARE UNTIL ASSEMBLY IS FINISHED PROCEDURE: (4) 8mm x 35mm Hex Bolts 1. Peel, stick and trim the self sticking Foam Gaskets (4) 8mm Thick to the inside surface of the two mounting tabs on Flat Washers (4) 8mm Lock each Front Leg.
- Page 5 5. OPTIONAL: If you decide to bolt the Roof Rack directly to the body of the vehicle, remove both taillights from vehicle at this time, (Figure 5). NOTE: Drilling required for "Bolt Direct to Body" Installation. See Figures 14-On, Steps 18-On for detailed information.
- Page 6 8. On a clean, stable work area, assemble the rear section of the Roof Rack by attaching both Upper Rear Legs to the Rear Cross Bar. NOTE: The Rear Cross Bar can be installed (2) 8mm x 65mm Allen with the light tabs facing forward (preferred) Bolts or rearward (optional).
- Page 7 DO NOT TIGHTEN HARDWARE UNTIL ASSEMBLY IS FINISHED 12. Position the passenger Rear Bottom Leg up to the frame and align the holes in the (2) 8mm x 65mm Allen Bolts Bracket with holes in the frame for the (4) 8mm Flat bumper.
- Page 8 OPTIONAL "BOLT DIRECT TO BODY" INSTALLATION INSTRUCTIONS (2) 8mm x 65mm 18. Select the (2) Short Bottom Brackets and apply Allen Bolts Peel and Stick Foam Gasket Material (G) to the (2) 8mm Nylon back of the 2-hole mounting tabs. With Lock Nuts assistance, hold the rear section of the Roof (4) 8mm Flat...
- Page 9 22. Starting on the driver side, place adhesive backed rubber gaskets between the body and the Short Bottom Brackets, (Figure 18). 23. With assistance, re-install the rear assembly of the Roof Rack to the Side Rails. Line up the holes in the Bottom Bracket to previously drilled holes, (Figure 18).
- Page 10 LIMITED WARRANTY Smittybilt (The Company) warrants to the original purchaser of this product that should the product or any part thereof, under normal use and conditions, be proven defective in material or workmanship within the warranty period of 5 years from the date of purchase, such defect(s) will be repaired or replaced (At the Company’s option) without charge for parts or labor.
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