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Jacobsen HR3300T Safety, Operation & Maintenance Manual

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Safety, Operation & Maintenance Manual
Jacobsen HR3300T
Series: FY
Product code: JHR33001
WARNING: If incorrectly used this machine can cause
severe injury. Those who use and maintain this
machine should be trained in its proper use, warned of
its dangers and should read the entire manual before
attempting to set up, operate, adjust or service the
machine.
GB
United
Kingdom
RJL 100September 2011
24823-GB (rev.3)

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  • Page 1 24823-GB (rev.3) Safety, Operation & Maintenance Manual Jacobsen HR3300T Series: FY Product code: JHR33001 WARNING: If incorrectly used this machine can cause severe injury. Those who use and maintain this machine should be trained in its proper use, warned of...
  • Page 2 © 2011, Ransomes Jacobsen Limited. All Rights Reserved...

  • Page 3: Table Of Contents

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTENTS SECTION PAGE SECTION PAGE IMPORTANT ............4 7.11 TRANSPORTING ON A TRAILER ......39 PRODUCT IDENTIFICATION .........4 7.12 SLINGING THE MACHINE ........39 GUIDELINES FOR THE DISPOSAL 7.13 WORKING ON SLOPES .........42 OF SCRAP PRODUCTS .........5 2.3.1 DURING SERVICE LIFE .........5 MAINTENANCE &...

  • Page 4: Important

    There are guidelines in this manual for the eventual decommissioning of the mower once it has no further use. Use only Ransomes Jacobsen Genuine spare parts to ensure the control of EC compliance 2006/42/EC These are the Original instructions verified by Ransomes Jacobsen Limited 2.2 PRODUCT IDENTIFICATION ___________________________________________...

  • Page 5: Guidelines For The Disposal Of Scrap Products

    ‘General waste’ area. • Do not incinerate waste. Finally update machinery records to indicate that the machine has been taken out of service and scrapped. Provide this serial number to Ranmsomes Jacobsen Warranty department to close off relevant records. en-5...

  • Page 6: Operating Instructions

    If the machine starts to vibrate abnormally, label must be affixed to the replacement part. check immediately. New safety labels are obtainable from Ransomes Jacobsen dealers. 3.5 TRANSPORTING • Ensure that the cutting units are securely 3.3 STARTING THE ENGINE fastened in the transport position.

  • Page 7: Slopes

    SAFETY, OPERATORS & MAINTENANCE MANUAL SAFETY INSTRUCTIONS 3.7 SLOPES move suddenly. TAKE EXTRA CARE WHEN WORKING ON SLOPES • Do not alter engine speed above maximum • Local undulations and sinkage will change the quoted in Engine Specification. Do not change general slope.
  • Page 8 The Machinery Directive reproductive harm. 98/37/EC sections 3.2.2, Seating & 3.4.3, Rollover. Ransomes Jacobsen Limited WARNING recommends that a local risk assessment is completed by the owner/ Ear Protection Should be Worn...
  • Page 9 SAFETY, OPERATORS & MAINTENANCE MANUAL SAFETY INSTRUCTIONS When carrying out any welding on the machine the battery and controller must be disconnected before starting. Under no circumstances should the controller be opened as this will invalidate all warranties and could result in a malfunction.

  • Page 10: Engine Specification

    SAFETY, OPERATORS & MAINTENANCE MANUAL SPECIFICATION 4.1 ENGINE SPECIFICATION Fuel Tank Capacity: 51 litres TYPE: Kubota 24.5KW @ 3000 RPM, Hydraulic Tank Capacity: 42 litres 3 cylinder (in line) Diesel engine, 4 stroke turbo Battery: Exide 093 (SAE 500) charged, water cooled, 1123cc with 12V 1KW electric start, 4.3 DIMENSIONS 12V 30Amp Alternator...
  • Page 11 1.00 - 1.37 bar Trelleborg Trelleborg 26 x 12.00 - 12 1.00 - 1.37 bar 20 x 10.00 - 8 1.00 - 1.37 bar HR3300T 539TL 8pr 539TL 6pr Maxxis C165S Maxxis C165S 26 x 12.00 - 12 4pr Kevlar 1.00 - 1.37 bar...

  • Page 12: Vibration Level

    By compliance to: By reference to: The Lawnmower Standard EN836:1997 Whole Body Standards BS EN ISO 2631-1 (1997) Referenced to Hand/Arm: EN1033:1996 Information Supplied for Physical Agents Directive Ransomes HR3300T Max. Seat 2002/44/EC Series FR Accelerations m/s² By reference to:...

  • Page 13: Cutter Deck Specification

    SAFETY, OPERATORS & MAINTENANCE MANUAL SPECIFICATION 4.7 CUTTER DECK SPECIFICATION 152cm Deck 160cm Deck 183cm Deck Construction Heavy duty welded pressed steel construction Blade Length 533mm 559mm 635mm Number of Blades Blade Tip Speed 4463 m/min 4630 m/min 5318 m/min Width of Cut 1524mm 1600mm...

  • Page 14: Ce Certificates

    Obchodní jméno a plná adresa výrobce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse des Herstellers Ransomes Jacobsen Limited A gyártó üzleti neve és teljes címe Ragione sociale e indirizzo completo del fabbricante Uz muma nosaukums un pilna ražot ja...
  • Page 15 Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Ort und Datum der Erklärung Ransomes Jacobsen Limited A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il-post u d-data tad-dikjarazzjoni West Road, Ransomes Europark, Miejsce i data wystawienia deklaracji Local e data da declaração Locul i data declara iei Miesto a dátum vyhlásenia Kraj in datum izjave Lugar y fecha de la declaración...
  • Page 16 Obchodní jméno a plná adresa výrobce Producentens firmanavn og fulde adresse Bedrijfsnaam en volledig adres van de fabrikant Tootja ärinimi ja täielik aadress Valmistajan toiminimi ja täydellinen osoite Nom commercial et adresse complète du fabricant Firmenname und vollständige Adresse Ransomes Jacobsen Limited des Herstellers A gyártó...
  • Page 17 Ransomes HR 3300T RHR30001 Jacobsen HR 3300T JHR30001 Da ji pabeigtu iek rtu nedr kst nodot ekspluat cij , l dz gal g iek rta, kur t ir j ieb v , ir deklar ta atbilstoši direkt vas Nr. 2006/42/EK noteikumiem.
  • Page 18 Ransomes HR 3300T Cab Kit Gépnév Denominazione della macchina Iek rtas nosaukums Mašinos pavadinimas Isem tal-Magna Nazwa urz dzenia Nome da Máquina Jacobsen HR 3300T Cab Kit Numele echipamentului Názov stroja Naziv stroja Nombre de la máquina Maskinens namn Heiti tækis Maskinnavn Designation Ozna ení...
  • Page 19 Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Ort und Datum der Erklärung Ransomes Jacobsen Limited A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il-post u d-data tad-dikjarazzjoni West Road, Ransomes Europark, Miejsce i data wystawienia deklaracji Local e data da declaração Locul i data declara iei Miesto a dátum vyhlásenia Kraj in datum izjave Lugar y fecha de la declaración...
  • Page 20 Ransomes HR 3300T ROPS Frame Gépnév Denominazione della macchina Iek rtas nosaukums Mašinos pavadinimas Isem tal-Magna Nazwa urz dzenia Nome da Máquina Jacobsen HR 3300T ROPS Frame Numele echipamentului Názov stroja Naziv stroja Nombre de la máquina Maskinens namn Heiti tækis Maskinnavn Designation Ozna ení...
  • Page 21 Deklaratsiooni väljastamise koht ja kuupäev Vakuutuksen paikka ja päivämäärä Lieu et date de la déclaration Ort und Datum der Erklärung Ransomes Jacobsen Limited A nyilatkozat kelte (hely és id ) Luogo e data della dichiarazione Deklar cijas vieta un datums Deklaracijos vieta ir data Il-post u d-data tad-dikjarazzjoni West Road, Ransomes Europark, Miejsce i data wystawienia deklaracji Local e data da declaração Locul i data declara iei Miesto a dátum vyhlásenia Kraj in datum izjave Lugar y fecha de la declaración...

  • Page 22: Safety Decals Ec

    SAFETY, OPERATORS & MAINTENANCE MANUAL DECALS 5.1 SAFETY DECALS EC 009034910 Read Operator's Manual. 009034890 Keep a Safe Distance from the Machine. 009034920 Stay Clear of Hot Surfaces. 009034880 Do Not Open or Remove Safety Shields While the Engine is Running.

  • Page 23: Instruction Decals Ec

    SAFETY, OPERATORS & MAINTENANCE MANUAL DECALS 5.2 INSTRUCTION DECALS EC Description Maximum Sound Power Level Parking Brake Hourmeter Beacon Cutting Unit Drive Throttle Traction Pedal, Forward / Reverse Diff lock Switch Mow / Transport lever Power socket 12 volt Height of Cut Chart Lubrication Point Read Manual Light Stalk function (Horn, Lights On / Off, Indicator Left / Right)

  • Page 24: Instrument Panel (After Serial No. 9.9.3 Fr000322 & Fy000312)

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS STOP 1234 INSTRUMENT PANEL (AFTER SERIAL NO. FR000322 & FY000312) Blocked Hydraulic Filter Warning Lamp Starter Key Switch Joystick - Unit Lift/Lower Control Throttle Control Lever Weight Transfer Switch Parking Brake Switch Cutters Running Indicator Lamp Cutter Switch Fault Indicator Lamp Emergency Stop Switch (Optional)

  • Page 25: Instrument Panel

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS STOP 1234 6.1.1 INSTRUMENT PANEL (BEFORE SERIAL NO. FR000323 & FY000313) Blocked Hydraulic Filter Warning Lamp Joystick - Unit Lift/Lower Control Starter Key Switch Weight Transfer Switch Throttle Control Lever Cutters Running Indicator Lamp Parking Brake Switch Fault Indicator Lamp Cutter Switch...

  • Page 26: A Starter Key Switch

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS 6.1A STARTER KEY SWITCH The starter key (A) should be turned clockwise to the 'start' position to start the engine. After starting, the key should be released and allowed to return automatically to the 'on' position for normal running. NOTE:The glow plugs will auto pre-heat depending on the coolant temperature before cranking begins.

  • Page 27: E Emergency Stop Switch (Optional)

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS 6.1E EMERGENCY STOP SWITCH (Optional) This switch allows the operator to stop the machine in an emergency. To reset the switch rotate the button. STOP 6.1F FUEL GAUGE Indicates the amount of fuel in the fuel tank. 6.1G ENGINE COOLANT TEMPERATURE GAUGE...

  • Page 28: J Blocked Hydraulic Filter Indicator Lamp

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS 6.1J BLOCKED HYDRAULIC FILTER INDICATOR LAMP. Monitors Hydraulic filter condition. Coloured red, Illuminates prior to filter bypass valve operating, when illuminated filter requires changing. The red lens should illuminate while the engine is preheating as a test. It is not unusual for the lamp to stay alight for up to 3 minutes after a very cold start.

  • Page 29: N Fault Indicator Lamp

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS 6.1N FAULT INDICATOR LAMP Colour Red, illuminates when there is a fault in the operator presence and interlock system. The lamp will flash during the start cycle to identify that the glow plugs are operating. 6.1P ROTATING BEACON SWITCH (Optional) Switches the rotating beacon on and off.

  • Page 30: Traction Pedal

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS TRACTION PEDAL A. Forward Travel (Traction Pedal C) Press the front of pedal down for forward travel. To slow and stop - Gently return the FWD/REV foot pedal to the neutral position. Do not press traction pedal when parking brake is on.

  • Page 31: Diff Lock

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS DIFF LOCK The Diff lock switch (A) is situated on the foot plate to the left of the steering tower. The Diff lock is operated by depressing the foot switch. When the foot switch is released the Diff lock ceases to operate.

  • Page 32: Free Wheel

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS FREE WHEEL To push the machine, disengage the parking brake, see section 6.7 Turn screw (A) located on the left hand side of the transmission pump 1 turn counterclockwise. Set the steering wheel so that the rear wheels are pointing straight ahead.

  • Page 33: Seat Right Hand Arm Rest & Pod

    SAFETY, OPERATORS & MAINTENANCE MANUAL CONTROLS 6.11 SEAT RIGHT HAND ARM REST & POD The right hand arm rest of the seat has an extension mounted to it which carries the control pod. To obtain a comfortable operating position: Release hand wheel (A). Using both hands grip the arm rest and lift or lower the arm rest.

  • Page 34: Daily Inspection

    SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION DAILY INSPECTION THE DAILY INSPECTION SHOULD BE PERFORMED ONLY WHEN THE ENGINE IS OFF AND ALL FLUIDS ARE COLD. LOWER IMPLEMENTS TO THE GROUND, ENGAGE PARKING BRAKE, STOP ENGINE AND REMOVE IGNITION KEY. Perform a visual inspection of the entire unit, look for signs of wear, loose hardware and missing or damaged components.

  • Page 35: Operator Presence And Safety Interlock System

    SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION OPERATOR PRESENCE AND SAFETY INTERLOCK SYSTEM The operator presence & safety interlock system prevents the engine from starting unless the parking brake is on, and the mowing device is switched off. The system stops the engine if the operator leaves the seat with the parking brake disengaged.

  • Page 36: Operating Procedure

    SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION OPERATING PROCEDURE To help prevent injury, always wear safety glasses, leather work shoes or boots, a hard hat and ear protection Under no circumstances should the engine be started without the operator seated on the tractor. Do not operate tractor or attachments with loose, damaged or missing components.

  • Page 37: Fitting The Cutting Unit To The Machine

    SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION WARNING DO NOT USE ON SLOPES GREATER THAN 14° FOR MACHINES FITTED WITH ROTARY DECKS AND MACHINES FITTED WITH ROTARY DECKS AND ROPS CAB. WARNING DO NOT USE ON SLOPES GREATER THAN 12° FOR MACHINES FITTED WITH ROTARY DECKS AND ROPS FRAME WARNING DO NOT USE ON SLOPES GREATER THAN 10°...

  • Page 38: Operation Of The Machine

    OPERATION SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION OF THE MACHINE is released before attempting to go forward or reverse. Read the Safety Instructions. • Forward - Gently depress the top of the FWD/ REV foot pedal to reach desired ground BEFORE OPERATING FOR THE FIRST TIME speed.

  • Page 39: Unblocking Cutter Decks

    SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION Move the throttle control lever to the SLOW position. Turn the ignition key to OFF. NOTE: In an emergency the engine can be stopped by depressing the emergency stop button (Optional) situated on the front of the instrument panel. remove blockage.
  • Page 40 OPERATION SAFETY, OPERATORS & MAINTENANCE MANUAL 7.13 MOWING ON SLOPES The mower has been designed for good traction and stability under normal mowing conditions. Use caution when operating on slopes, especially when the grass is wet. Wet grass reduces traction and steering control.

  • Page 41: Working On Slopes

    ROPS to comply with the Machiney Directive 2006/42/EC sections 3.2.2, Seating & 3.4.3, Rollover ####### Ransomes Jacobsen Limited recommends that a local risk assessment is completed by the owner/user of the machine to determine the risks associated with working on slopes.
  • Page 42 OPERATION SAFETY, OPERATORS & MAINTENANCE MANUAL SLOPE CALCULATION CHART Use Either of these columns but not both The result of what you are measuring Height ‘C’ in inches Height ‘C’ in millimeters Slope Angle ‘D’ Slope Angle ‘D’ measured with a 1 yard measured with a 1 metre measured in measured in...
  • Page 43 SAFETY, OPERATORS & MAINTENANCE MANUAL OPERATION en-43...

  • Page 44: Maintenance & Lubrication Chart

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION MAINTENANCE & LUBRICATION CHART MAINTENANCE AND LUBRICATION CHART Interval Item Section  First 50 hours Change Engine Oil  Check Fan Belt Tension  Change Hydraulic Filter  Daily Check Engine Oil Level. 10 hours ...
  • Page 45 SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION en-45...

  • Page 46: Engine Lubrication

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION ENGINE LUBRICATION Check Engine Oil Level Check the engine oil level before starting or more than five minutes after stopping the engine. With the machine on level ground, remove the dipstick D, wipe it clean and replace. Take the dipstick D out again, and check the oil level.

  • Page 47: Engine: Fan Belt

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION ENGINE: FAN BELT Check & Adjust Fan Belt. The fan belt is adjusted so that it has sufficient tension to avoid undue stress on alternator bearings but does not slip on the alternator pulley. Use the following procedure to check the belt tension at the mid-point of the belt between crank shaft and alternator pulleys.

  • Page 48: Engine Coolant

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION ENGINE COOLANT Check Engine Coolant Level The level of coolant in the expansion tank should be between the MAX and MIN level indicators when cold. If topping up is required, remove the plastic cap and top up using the correct anti-freeze mixture, see section 8.1.

  • Page 49: Hydraulic System

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION HYDRAULIC SYSTEM Check Hydraulic Oil Level Check hydraulic oil level using sight gauge (C). Change Hydraulic Oil (a) Clean around hose (A) in bottom of Hydraulic tank and remove. (b) Allow tank to drain into a suitable container and replace hose.

  • Page 50: Hydraulic Test Ports

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION When changing from vegetables to mineral oil HYDRAULIC SYSTEM FLUSHING There is no need to flush the system. When changing from mineral to vegetables oil Terresolve ™ EnviroLogic ® BioFlush is a carefully designed fluid which helps to flush and remove petroleum oil from hydraulic systems.

  • Page 51: Fuel System

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION FUEL SYSTEM Use Diesel fuel No.2-D (ASTM D975) See engine manufacturer's manual for additional information. Bleeding air from fuel system (a) Turn the ignition switch to the ON position (don't start engine). (b) Open air vent (B) on Fuel filter housing to allow air to escape.

  • Page 52: Air Cleaner

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION AIR CLEANER Cleaning the air filter NOTE:After 6 cleanings replace the filter element. Raise engine cover. Remove end cap of air filter cartridge. Remove loose dirt from element with compressed air working from the clean to dirty side, using compressed air max 6 bar, with nozzle 5cm from element.

  • Page 53: Machine Maintenance

    SAFETY, OPERATORS & MAINTENANCE MANUAL MAINTENANCE & LUBRICATION 8.11 REAR HUB NUT LOCK- APPLICATION AND INSPECTION. The Hub Nut Lock is a quick visual indicator to the security of the Hub Nut. Due to its design and colouring the Hub Nut Lock is easily visible from a distance even when the tractor unit is in use or is parked.

  • Page 54: Traction Control Pedal

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS TRACTION CONTROL PEDAL The LPV transmission pump has an internal neutralising mechanism which cannot be adjusted. If the machine does however creep carry out the following. Lift and support both front and rear wheels. Remove ball joint from pump lever to allow pump to neutralise.

  • Page 55: Height Of Cut

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS HEIGHT OF CUT Remove cotter pin and ring from the top of the caster yoke shaft, and remove the yoke and Cutting height for decks can be adjusted from 25- wheel completely from pivot spindle mounting. 115mm.

  • Page 56: Blade Change

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS BLADE CHANGE Raise the deck so it is just clear of the ground. This will allow the setting pin D to lift clear of the arm and be easier to remove. Remove the pins at position D on both sides of the machine which lock the deck in its working position.

  • Page 57: Lift Arm Proximity Switch

    Adjusting the magnet mounting bracket gives course adjustment, fine adjustment is via the individual magnet threads. Magnetic Proximity Switch NOTE: Adjustment should only be undertaken using Lower Magnet the proximity switch test box Ransomes Jacobsen Raise Magnet part number 4168600. Course Adjustment Fine Adjustment en-57...

  • Page 58: General Instructions For Grammer Seats

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS • For safety reasons, the installation and GENERAL INSTRUCTIONS FOR GRAMMER SEATS connection to the vehicle supply network must be carried out by authorized specialist • The operating instructions must be read in full personnel only.
  • Page 59 SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS Do not hold onto the covers for lifting the driver’s Do not indent the bellows while there is load on the seats. If you do so anyway, there is an increased risk driver’s seat. of injury due to loosening or breaking covers.

  • Page 60: Seat (Grammer Msg85)

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS SEAT (GRAMMER MSG85) The seat can be adjusted for leg reach, back rest angle and operator weight to provide a comfortable position for operating the machine. A. FORE AND AFT ADJUSTMENT To Adjust: The position of the adjusting lever (A) is on the right hand side of the seat below the seat cushion.

  • Page 61: Air Suspension Seat (Grammer Msg75 -521)

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS AIR SUSPENSION SEAT (GRAMMER MSG75 -521) 9.9.1 WEIGHT ADJUSTMENT The seat is adjusted for the driver’s weight by pulling or pressing the lever for seat weight adjustment and with the driver sitting on the seat. The driver’s weight is adjusted correctly when the arrow is in the middle clear area of the viewing window.

  • Page 62: Backrest Extension

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS 9.9.3 BACKREST EXTENSION * ** The backrest extension can be individually adjusted by pulling it upwards or pushing it downwards over the various locking increments up the end stop. To remove the backrest extension, pull it upwards over the end stop.

  • Page 63: Armrest

    SAFETY, OPERATORS & MAINTENANCE MANUAL ADJUSTMENTS 9.9.6 ARMRESTS * ** The armrests can be folded up if required and the height individually adjusted. To adjust the armrests for height, separate the round cap (see arrow) from the cover, loosen the hexagon nut (size 13 mm) behind it and adjust the armrests to the desired position (5-steps) and tighten the nut again.

  • Page 64: Maintenance

    ROPS to comply with the Machinery Directive 98/ 37/EC sections 3.2.2, Seating & 3.4.3, Rollover. Ransomes Jacobsen Limited recommends that a local risk assessment is completed by the owner/ user of the machine to determine any exceptions to this seat belt wearing rule.

  • Page 65: Cm Rear Discharge Deck

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.1 152 cm REAR DISCHARGE DECK Kit number LMAC266. 10.2 183 cm REAR DISCHARGE DECK Kit number LMAC267. 10.3 152 cm MULCHING DECK Kit number LMAC294. 10.4 152 cm MULCHING DECK CONVERSION KIT Kit number LMAC293. To convert a standard 152 cm rear discharge deck to a mulching deck.

  • Page 66: Rops Frame

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.8 ROPS FRAME Kit number LMAC259. OECD code 4 compliant. Stability angle rotary cutter deck 12° 10.9 ROTARY BEACON KIT Kit number LMAC290. en-66...

  • Page 67: Mirror Kit

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.10 LIGHT KIT kit Number LMAC260 for 152cm decks. kit Number LMAC297 for 160cm & 183cm decks. storage Racks, kit number LMAC272 are included in the Light Kit. Maximum capacity per rack is 5kg. 10.11 MIRROR KIT Kit number LMAC270.

  • Page 68: Storage Racks

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.12 STORAGE RACKS Kit number LMAC272. Maximum capacity per rack is 5kg. 10.13 STORAGE POD Kit number LMAC271 Cannot be used with ROPS cab fitted. 10.14 AUXILIARY HYDRAULIC SERVICES KIT Kit number LMAC307 Fitting Instructions 24836G This kit is for use with approved third party attachments.

  • Page 69: Rotary Brush

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.15 ROTARY BRUSH Kit number LMAC322 Fitting Instructions 24844G 10.16 SNOW BLADE Kit number LMAC268 Fitting Instructions 24845G 10.17 WEIGHT KIT For Rotary brush 33.2 kgs Kit number LMAC269 en-69...

  • Page 70: E Stop Kit

    SAFETY, OPERATORS & MAINTENANCE MANUAL ACCESSORIES 10.18 E STOP KIT Kit number LMAC291 10.19 SLAVE BATTERY LEAD KIT Kit number LMAC292 en-70...

  • Page 71: Troubleshooting General

    SAFETY, OPERATORS & MAINTENANCE MANUAL TROUBLESHOOTING 11.1 TROUBLESHOOTING GENERAL Symptons Posible Causes Action Glow plug has not timed out Reset ignition switch and allow glow plug to time out before cranking engine. Battery low on charge or Inspect condition of battery and battery connections. defective.

  • Page 72: Quality Of Cut Troubleshooting

    12 QUALITY OF CUT QUALITY OF CUT TROUBLESHOOTING It is recommended that a “test cut” be performed to Before performing a “test cut” to diagnose cut appear- evaluate the mower’s performance before beginning ance and mower performance, the following items repairs.

  • Page 73: Step Cutting

    12 QUALITY OF CUT 12.2 STEP CUTTING Step cutting occurs when grass is cut taller on one side of a cutting unit than the other or on one side of mower to the other. This is usually caused by mechanical wear or an incorrect roller or deck caster adjustment.

  • Page 74: Scalping

    12 QUALITY OF CUT 12.3 SCALPING Scalping is a condition in which areas of grass are cut noticeably shorter than the surrounding areas, resulting in a light green or even brown patch. This is usually caused by an excessively low height-of-cut (HOC) setting and/or uneven turf.

  • Page 75: Stragglers

    12 QUALITY OF CUT 12.4 STRAGGLERS Stragglers are scattered blades of uncut or poorly cut grass. TN0223 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Dull cutting blades(s). Sharpen or replace blade. Mowing (ground) speed is too fast. Reduce mowing (ground) speed. Grass is too tall.

  • Page 76: Streaks

    12 QUALITY OF CUT 12.5 STREAKS A streak is a line of uncut grass. This is usually caused by a damaged blade. TN0224 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Damaged blade(s). Replace blade(s). Turning too aggressively. Cutting units don’t overlap Turn less aggressively to allow cutting units to over- during turns or on side hills.

  • Page 77: Windrowing

    12 QUALITY OF CUT 12.6 WINDROWING Windrowing is the deposit of clippings concentrated at one end of cutting unit(s) or between two cutting units, forming a line in the direction of travel. TN0225 NOTE: Arrow indicates direction of travel. Probable Cause Remedy Grass is too tall.

  • Page 78: Mismatched Cutting Units

    12 QUALITY OF CUT 12.7 MISMATCHED CUTTING UNITS Mismatched cutting units is a pattern of varying cut- ting heights, resulting in a stepped cut appearance, usually due to mismatched HOC (height-of-cut) ad- justment from one cutting unit to another. NOTE: Arrow indicates direction of travel. Probable Cause Remedy HOC inconsistent from one cutting unit to another.
  • Page 79 12 QUALITY OF CUT en-79...
  • Page 80 SAFETY, OPERATORS & MAINTENANCE MANUAL SCHEMATICS 13.1 ELECTRICAL FUSES & RELAYS en-80...

  • Page 81: Fuses & Relays

    SAFETY, OPERATORS & MAINTENANCE MANUAL SCHEMATICS 13.1 ELECTRICAL FUSES & RELAYS FUSE NO. RATING FUNCTION 5 Amp Left Hand Side Lamps 5 Amp Right Hand Side Lamps 10 Amp Left Hand Head Lamps 10 Amp Right Hand Head Lamps 5 Amp Beacon 10 Amp Controller Supply...

  • Page 82: Torques

    SAFETY, OPERATORS & MAINTENANCE MANUAL TORQUES 14.1 TORQUES FINE PITCH METRIC THREADS COARSE PITCH METRIC THREADS Grade Grade Grade Grade Grade Grade Grade Grade Grade Grade (mm) 10.9 12.9 (mm) 10.9 12.9 (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) (Nm) 1055...
  • Page 83 SAFETY, OPERATORS & MAINTENANCE MANUAL GUARANTEE GUARANTEE We GUARANTEE that should any defect in workmanship or material occur in the goods within TWO YEARS or two thousand hours (on models equipped with hour meters), or whichever occurs first. Exception to this warranty will be Aeration products, which are covered for a period of TWO-YEARS or five hundred hours (on models equipped with hour meters) or whichever occurs first.
  • Page 86 Ransomes Jacobsen Limited Jacobsen, A Textron Company West Road, Ransomes Europark, Ipswich, IP3 9TT 11108 Quality Drive, Charlotte, English Company Registration No. 1070731 NC 28273, USA www.ransomesjacobsen.com www.Jacobsen.com...

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