Ice machine for harmony top-mount applications, top-mount ice machines fit most countertop dispensers manufactured by cornelius/lancer/servend (21 pages)
Summary of Contents for Follett Horizon Elite HMD1410N
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HCD1010R/N, HCD1410R/N, HMD1010R/N, HMD1410R/N Horizon Elite™ Ice Machines (Remote Condensing) Order parts online Operation and Service Manual www.follettice.com Following installation, please forward this manual to the appropriate operations person. 801 Church Lane • Easton, PA 18040, USA Toll free (877) 612-5086 • +1 (610) 252-7301 01096122R00 HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W www.follettice.com...
After uncrating and removing all packing material, inspect the equipment for concealed shipping damage. If damage is found, notify the shipper immediately and contact Follett Corporation so that we can help in the filing of a claim, if necessary. Check your paperwork to determine which model you have. Follett model numbers are designed to provide information about the type and capacity of Follett equipment.
§ 3/4" drain line must slope a minimum of 1/4" per foot (6 mm per 30.4 cm run). § Drain to be hard piped and insulated. § Water shut-off recommended within 10 feet (3 m). § Follett recommends installation of Follett water filter system (part# 00130286) in ice machine inlet water line. Ambient Evaporator unit Air temperature 100 F/38 C max.
Dimensions and clearances § Entire front of ice machine must be clear of obstructions/connections to allow removal. § 1" (26mm) clearance above ice machine for service. § 1" (26mm) minimum clearance on sides. § The intake and exhaust air grilles must provide at least 250 sq in (1615 sq cm) of open area. §...
Cleaning of the condenser can usually be performed by facility personnel. Cleaning of the icemaker system, in most cases, should be performed by your facility’s maintenance staff or a Follett authorized service agent. Regardless of who performs the cleaning, it is the operator’s responsibility to see that this cleaning is performed according to the schedule below.
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Fig. 2 2. Mix 1 gal. (3.8L) 120 F (49 C) water and one 7 oz. (198 g) packet of Follett SafeClean Plus (P/N 01050863). 3. Using a 1 quart (1L) container, slowly fill cleaning cup until CLEANER FULL light comes on. Do not overfill.
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Fig. 5 7. Disconnect coupling as shown. Fig. 6 8. Using disposable food service grade gloves, insert dry Sani-Sponge. 9. Insert Sani-Sponge soaked in SafeClean Plus (from Step 4). 10. Push both Sani-Sponges down ice transport tube with supplied pusher tube. Fig.
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Fig. 8 12. Reconnect coupling. Press power switch ON. Ice pushes Sani-Sponges through ice transport tube. Fig. 9 13. Place a sanitary (2 gal. or larger) container in bin or dispenser to collect Sani-Sponges and ice for 10 minutes. 14. Collect 5.5 lbs (3 kg) of ice from unit. Discard ice and Sani-Sponges.
The Horizon ice machine overview The Follett Horizon ice machine uses a horizontal, cylindrical evaporator to freeze water on its inner surface. The refrigeration cycle is continuous; there is no batch cycle. The evaporator is flooded with water and the level is controlled by sensors in a reservoir.
Water system The water level in the evaporator is controlled by a feed solenoid and level detecting sensors. Referencing the diagram below, water sensing probes extend down into the reservoir at the end of the evaporator assembly. The system works via electrical conductivity as follows: The probe labeled B is the common.
“Bin full” detection system The Follett Horizon ice machine incorporates a unique “bin full” detection system that consists of the shuttle and actuator. The shuttle incorporates a flag and switch. Referencing the figure below, the normal running position of the flag is down, and the switch is closed. When the bin fills to the top and ice can no longer move through the tube, the machine will force the shuttle flag up, opening the switch and shutting the machine off.
Electrical system ATTENTION! To prevent circuit breaker/Hi-amp overload, wait 5 minutes before restarting this unit. This allows the compressor to equalize and the evaporator to thaw. Normal control board operation The PC board indicator lights provide all the information necessary to determine the machine's status. Green indicator lights generally represent “go”...
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Error faults: The Horizon PC board monitors various operating parameters including high pressure, auger gearmotor amperage limits, clogged drain, and low water alarm conditions. There are three types of errors namely “soft” (time delay) "hard" (reset), and “run” . § Soft errors will automatically reset after the 1 hour time delay or can be reset by cycling power. §...
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Wiring diagram, evaporator unit Gearmotor data Resistance of windings 115 vac gearmotor (Bison): Gearmotor current 2.8A @ 115 V Gearmotor torque-out (high amp) trip point: 5.6A White to Black: 3Ω White to Red: –3Ω Red to Black: 6Ω HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W...
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Single-phase condensing unit wiring diagram FAN 1 FAN 2 COMPRESSOR CONTACTOR COIL see note A RECEIVER TERMINAL HEATER BOARD HEATER THERMOSTAT POWER SUPPLY 230-60-1 POTENTIAL RELAY see note B COMPRESSOR CONTACTOR NC AUXILIARY SWITCH CRANK CASE HEATER COMPRESSOR CONTACTOR COMPRESSOR TERMINAL BLACK START...
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3-phase condensing unit wiring diagram FAN 1 FAN 2 TO "Y-OUT" TO "230 VAC" AT PHASE AT PHASE MONITOR MONITOR COMPRESSOR D.T. TO "C" CONTACTOR AT PHASE COIL MONITOR see note A RECEIVER TERMINAL TERMINAL HEATER BOARD BOARD HEATER THERMOSTAT POWER SUPPLY 230-60-3 TO "L2"...
Mechanical System Fig. 10 Evaporator disassembly 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. 2. Unscrew and disconnect transport tube from louvered docking assembly. Fig. 11 3. Remove gearbox insulation.. Fig. 12 4. Disconnect gear motor wires. Fig.
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Fig. 14 6. Remove gear motor bolts (1/2" wrench). 7. Remove gear motor and wipe auger shaft clean. WIPE AUGER SHAFT Fig. 15 8. Remove main housing insulation and shuttle insulation: Fig. 16 9. Remove front feed water tube from push-in fitting, shuttle drain tube, and shuttle switch.
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Fig. 17 10. Remove 3 screws (with 3/16" allen wrench) then remove auger and main housing together. Note: Auger is sharp - wear protective gloves.: Fig. 18 11. Rotate auger to align opening in auger flange with stream divider. 12. Pull out auger.: Fig.
Evaporator reassembly Fig. 20 14. Install ceramic mating ring and shaft seal. Caution: Do not touch the sealed surface of either part. Oil from bare skin will cause premature seal failure. 15. Use liquid hand soap on the rubber part of the ceramic seal when installing in main housing.
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Fig. 23 22. Install shuttle switch. § Align holes with pins (Fig. 23.1) and depress switch button (Fig. 23.2) to clear shuttle tab. Fig. 24 23. Install shuttle drain tube and front feed water tube (Fig. 24) . Fig. 25 24. Install main housing insulation and shuttle insulation: 25.
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Fig. 26 26. Slide gear motor onto auger and Install gear motor bolts (9/16" wrench). Fig. 27 27. Connect gear motor wires. Fig. 28 28. Pry auger forward and roate auger using 1/2" wrench to align keyways. 29. Insert key fully. Fig.
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Fig. 30 31. Rotate retainer fork to align screw holes. 32. Install screws to secure retainer fork. Fig. 31 33. Install gearbox insulation.. Fig. 32 34. Connect transport tube to louvered docking assembly. HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W...
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Reservoir/rear bushing disassembly Fig. 33 1. Press CLEAN button to purge evaporator. Turn power OFF when LO WATER lights. Note: In many applications, removing the gearmotor, main housing, and auger will allow for the ice machine to be pulled out further for better access to rear components.
Refrigeration system Condenser unit operation The condensing unit is weatherproof and equipped to operate in ambient temperatures from –20 F to 120 F (–29 C to 48.9 C). The condensing unit is controlled by a low pressure control, which works in concert with a refrigerant solenoid valve on the evaporator module.
Refrigeration system diagram CONDENSER UNIT FILTER SUCTION LOW SIDE ACCUMULATOR SERVICE VALVE W/ SERVICE PORT HIGH SIDE HIGH SIDE SERVICE VALVE SERVICE VALVE COMPRESSOR W/ SERVICE PORT W/ SERVICE PORT RECEIVER FILTER-DRIER SIGHT GLASS HIGH SIDE SERVICE VALVE HIGH PRESSURE SWITCH W/ SERVICE PORT CHECK VALVE LOW SIDE...
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12.5 lbs (5.44 kg) Refrigerant replacement requirements 1. Non-contaminated refrigerant removed from any Follett refrigeration system can be recycled and returned to the same system after completing repairs. Recycled refrigerant must be stored in a clean, approved storage container. If additional refrigerant is required, virgin or reclaimed refrigerant that meets ARI standard 700-88 must be used.
Troubleshooting Please see “Service” section for a description of each function. Ice machine disposition Possible causes Corrective action Legend: ON or OFF FLASHING Ice machine is in running 1. Defective compressor. 1. Replace compressor. condition but not making ice. 2. Defective start relay. 2.
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Ice machine disposition Possible causes Corrective action Legend: ON or OFF FLASHING 6. Ice machine is making ice. 1. Failed water sensors. Processor 1. Clean or replace water probe Excessive water in bin or assumes there is no water when assembly.
Integration kit – top-mount and RIDE remote ice delivery Top mount configuration RIDE model configuration HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W...
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Cornelius dispensers) Not shown Diverter plate (right-hand dispense chute on dual-agitator dispensers) 00996207 Not shown 01050863 Follett SafeCLEAN Plus ice machine cleaner and sanitizer (case of 24 x 7oz packets) Not shown Sani-Sponge kit 00132068 Not shown High-capacity filter system...
1010 Single-phase condensing unit Top View Side View 19 12 Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122605 Shut-off valve, suction line 00107078...
1410 Single-phase condensing unit Top View Side View 19 12 Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (includes start and run capacitors, relay, suction and liquid drier) 01122639 Shut-off valve, suction line 00107078...
Kit, receiver heater (RH-6) 01076942 Not shown Thermostat, heater, receiver 01122548 Horizon, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett Corporation. Chewblet, RIDE and Follett are registered trademarks of Follett Corporation, registered in the US. HCD1010A/W, HCD1010A/W, HCD1410A/W, HCD1410A/W...
1410 3-phase condensing unit Top View Side View Reference # Description Part # Shroud 01018290 Condenser 01018324 Head pressure control valve 01021401 Condenser fan motor 01018266 Condenser fan guard 00123067 Receiver 01122514 Filter drier, liquid 01122522 Compressor (filter driers) 01122647 Shut-off valve, suction line 00107078 Shut-off valve, liquid line...