York Sunline 2000 BQ 036 Technical Manual
York Sunline 2000 BQ 036 Technical Manual

York Sunline 2000 BQ 036 Technical Manual

Single package heat pump units
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TECHNICAL GUIDE
SINGLE PACKAGE HEAT PUMP UNITS
BQ 036, 048 & 060
3, 4 & 5 NOMINAL TONS
10.0 SEER
®
FOR DISTRIBUTION USE ONLY - NOT TO BE USED AT POINT OF RETAIL SALE

DESCRIPTION

YORK Sunline 2000™ heat pumps are convertible single
package units with a common cabinet and a common roof
curb for the 3, 4 and 5 ton sizes. The units were designed for
light commercial and commercial applications. They can eas-
ily be installed on a roof curb, slab, roof jack or frame.
All units include:
Powder Paint finish that meets ASTM-B-117 750 hour salt
spray standards
Permanently lubricated motors
Direct Drive or Belt Drive Blower with high static drive
option
Bottom or side air discharge configuration capability
(field convertible)
Manufactured under the quality standards of ISO9001
®
Simplicity
Control Board
Copper tube/aluminum fin coils
Easy access to all components
Rigging holes in base rails for lifting
Fork lift slots on three sides
Single point power connection
Complete factory package - tested, charged and wired
CSA agency listing on all units
WARRANTY
Factory Limited Parts Warranty
One-year parts warranty
A Five-year parts warranty on the compressor and
electric heat elements.
254595-YTG-C-0308

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Summary of Contents for York Sunline 2000 BQ 036

  • Page 1: Description

    254595-YTG-C-0308 ® DESCRIPTION YORK Sunline 2000™ heat pumps are convertible single TECHNICAL GUIDE package units with a common cabinet and a common roof curb for the 3, 4 and 5 ton sizes. The units were designed for light commercial and commercial applications. They can eas- ily be installed on a roof curb, slab, roof jack or frame.
  • Page 2: Table Of Contents

    254595-YTG-C-0308 TABLE OF CONTENTS DESCRIPTION ......1 Tbl. # Pg. # PRODUCT NOMENCLATURE .
  • Page 3: Product Nomenclature

    254595-YTG-C-0308 PRODUCT NOMENCLATURE 3-5 Ton Sunline Simplicity Model Number Nomenclature B Q 048 N04 A 2 A AA 1 0 1 2 4 A Product Category Product Style B = HP, Single Pkg., R-22 A = Style A Product Identifier Configuration Options (not required for all units) These four digits will not be assigned until a quote is requested, or an order placed.
  • Page 4: Features

    Compressor reliability is further • BAS Controls - York’s Sunline™ series units offer fac- ensured by programmable minimum run times. For ® tory mounted BAS controls such as Simplicity...
  • Page 5: Factory-Installed Options

    Factory-installed option only. shuts down. • BAS - Building Automation System Controls The rain hood is painted to match the basic unit and ® INTELLI-Comfort™ CONTROL - The York® Simplicity must be field assembled before installing. ® Simplicity INTELLI-Comfort™ control is factory installed.
  • Page 6 Simplicity INTELLI-Comfort™ with MOD LINK CON- ® tions for applications in cold environments to reduce TROL - The York® Simplicity INTELLI-Comfort™ with freezing drain lines. Mod Link control is factory installed. It includes all the features of the INTELLI-Comfort™ control with an addi- •...
  • Page 7: Field-Installed Accessories

    254595-YTG-C-0308 FIELD-INSTALLED ACCESSORIES • POWER EXHAUST - Our single input economizer options are available with power exhaust. Whenever the outdoor air intake dampers are opened for free cooling, • SINGLE INPUT ELECTRONIC ENTHALPY ECONO- the exhaust fan will be energized to prevent the condi- MIZERS - Includes a slide-in / plug-in damper assembly tioned space from being over-pressurized during econo- with fully modulating spring-return motor actuator capa-...
  • Page 8: Sound Power Rating

    254595-YTG-C-0308 TABLE 1: SOUND POWER RATING SOUND POWER (db 10 Watts) BLOWER UNIT Octave Band Centerline Frequency (Hz) dB(A) SIZE dB(A) SPEED 1,000 2,000 4,000 8,000 10Ft. 1,200 0.60 1,600 0.55 HIGH 0.80 2,000 0.45 HIGH 1.00 1. These values have been accessed using a model of sound propagation from a point source into the hemispheric\free field. The dBA values provided are to be used for reference only.
  • Page 9: Bq036 Cooling Capacities (3 Ton)

    254595-YTG-C-0308 TABLE 3: BQ036 COOLING CAPACITIES (3 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR TOTAL TOTAL SENSIBLE CAPACITY SENSIBLE CAPACITY COIL POWER POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP. CAP. INPUT INPUT WB °F 1750 1500...
  • Page 10: Bq048 Cooling Capacities (4 Ton)

    254595-YTG-C-0308 TABLE 4: BQ048 COOLING CAPACITIES (4 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR SENSIBLE CAPACITY SENSIBLE CAPACITY TOTAL TOTAL COIL POWER POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP. CAP. INPUT INPUT WB °F 2000 1800...
  • Page 11: Bq060 Cooling Capacities (5 Ton)

    254595-YTG-C-0308 TABLE 5: BQ060 COOLING CAPACITIES (5 TON) TEMPERATURE OF AIR ON CONDENSER COIL AIR ON 85°F 95°F EVAPORATOR SENSIBLE CAPACITY SENSIBLE CAPACITY TOTAL TOTAL COIL POWER POWER ENTERING DRY BULB, °F ENTERING DRY BULB, °F CAP. CAP. INPUT INPUT WB °F 2500 2250...
  • Page 12: Bq Heating Capacities

    254595-YTG-C-0308 TABLE 6: BQ HEATING CAPACITIES OUTDOOR AIR TEMPERATURE, °F (72% RH) Model Tonnage RET. AIR °F & KW 13.1 16.4 23.5 29.1 30.2 41.7 48.2 11.9 21.5 26.7 27.7 38.2 43.1 44.1 1750 10.9 13.6 19.6 24.3 25.2 34.8 39.3 40.2 12.4...
  • Page 13: Supply Air Blower Performance (Bq036 Belt Drive) - Side Duct Application

    254595-YTG-C-0308 TABLE 7: SUPPLY AIR BLOWER PERFORMANCE (BQ036 BELT DRIVE) - SIDE DUCT APPLICATION Available External Static Pressure - IWG Flow (CFM) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Field Supplied Drive Standard Drive Option HIgh Static Drive Option...
  • Page 14: Supply Air Blower Performance (Bq060 Belt Drive) - Side Duct Application

    254595-YTG-C-0308 TABLE 11: SUPPLY AIR BLOWER PERFORMANCE (BQ060 BELT DRIVE) - SIDE DUCT APPLICATION Available External Static Pressure - IWG Flow (CFM) RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP RPM BHP Field Supplied Drive Standard Drive Option HIgh Static Drive Option...
  • Page 15: Supply Air Blower Performance (Bq036, 048 & 060 Direct Drive)

    254595-YTG-C-0308 TABLE 14: SUPPLY AIR BLOWER PERFORMANCE (BQ036, 048 & 060 DIRECT DRIVE) - BOTTOM DUCT APPLICATION AVAILABLE EXTERNAL STATIC PRESSURE - IWG UNIT MOTOR TONNAGE SPEED 1661 1608 1545 1487 1439 1333 1603 1574 1535 1497 1449 1401 1352 1314 1227 1420...
  • Page 16 254595-YTG-C-0308 Drive Selection Determine desired airflow. Calculate or measure the amount of external static pressure. Using the operating point determined from steps 1 & 2, locate this point on the appropriate supply air blower performance table. (Linear interpolation may be necessary.) Noting the RPM and BHP from step 3, locate the appropriate model and drive on the RPM selection table.
  • Page 17: Electric Heater Cfm Limitations

    254595-YTG-C-0308 Altitude/Temperature Correction Factors Altitude (Ft.) Temp. 1000 2000 3000 4000 5000 6000 7000 8000 9000 10000 1.060 1.022 0.986 0.950 0.916 0.882 0.849 0.818 0.788 0.758 0.729 1.039 1.002 0.966 0.931 0.898 0.864 0.832 0.802 0.772 0.743 0.715 1.019 0.982 0.948 0.913...
  • Page 18: Electrical Data - Bq036-060 Direct Drive W/O Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 19: ELECTRICAL DATA - BQ036-060 DIRECT DRIVE W/O POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None 21.0 11.1...
  • Page 19: Electrical Data - Bq036-060 Belt Drive W/O Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 20: ELECTRICAL DATA - BQ036-060 BELT DRIVE W/O POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None 21.8 11.1...
  • Page 20: Electrical Data - Bq036-060 Belt Drive High Static W/O Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 21: ELECTRICAL DATA - BQ036-060 BELT DRIVE HIGH STATIC W/O POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None...
  • Page 21: Electrical Data - Bq036-060 Direct Drive W/Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 22: ELECTRICAL DATA - BQ036-060 DIRECT DRIVE W/POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None 31.0 11.1 44.9...
  • Page 22: Electrical Data - Bq036-060 Belt Drive W/Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 23: ELECTRICAL DATA - BQ036-060 BELT DRIVE W/POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None 31.8 11.1 45.7...
  • Page 23: Electrical Data - Bq036-060 Belt Drive High Static W/Powered Convenience Outlet

    254595-YTG-C-0308 TABLE 24: ELECTRICAL DATA - BQ036-060 BELT DRIVE HIGH STATIC W/POWERED CONVENIENCE OUTLET OD Fan Supply Compressors Motors Blower Conv Electric Heat Option Fuse Size (each) Volt (each) Motor Outlet Breaker (Tons) (Amps) Size RLA LRA Model Stages Amps (Amps) None 31.8...
  • Page 24: Physical Data

    254595-YTG-C-0308 TABLE 25: PHYSICAL DATA MODELS Centrifugal Blower (Dia. x Wd. in.) 12 X 10 12 X 10 12 X 10 Fan Motor HP (Direct Drive) EVAPORATOR BLOWER Fan Motor HP (Belt Drive) 1 1/2 1 1/2 1 1/2 Fan Motor HP (Belt Drive High Static) 1 1/2 1 1/2 Rows Deep...
  • Page 25: Typical Field Power & Control Wiring

    254595-YTG-C-0308 TYPICAL POWER WIRING REFER TO THE ELECTRICAL DATA TABLES TO SIZE THE DISCONNECT SWITCH, OVERCURRENT PROTEC- TION AND WIRING. TYPICAL CONTROL WIRING COOLING / HEATING (24 VOLT THERMOSTAT) THERMOSTAT TERMINALS UNIT TERMINAL STRIP TB1 JUMPER 24 VOLT TRANSFORMER 24 VOLT THERMOSTAT 2ET07701024. TO CONTROL THE ECONOMIZER ON THE SECOND STAGE COOLING OR TO HAVE AN ELECTRIC HEAT ACCESSORY WITH TWO STAGES OF HEAT, USE THERMOSTAT 2TH0471024.
  • Page 26: Unit Dimensions (3 - 5 Ton Heat Pump)

    254595-YTG-C-0308 FIGURE 3 - UNIT DIMENSIONS (3 - 5 TON HEAT PUMP) FRONT VIEW DETAIL “A” FIGURE 4 - UNIT WITH ECONOMIZER RAINHOOD Johnson Controls Unitary Products...
  • Page 27: Unit With Fixed Outdoor Air/Motorized Damper Rainhood

    254595-YTG-C-0308 DETAIL “B” FIGURE 5 - UNIT WITH FIXED OUTDOOR AIR/MOTORIZED DAMPER RAINHOOD FIGURE 6 - UNIT DIMENSIONS (REAR VIEW) Johnson Controls Unitary Products...
  • Page 28: Disconnect/Blower Access Location

    254595-YTG-C-0308 Filter Access Blower Motor Access Dot Plugs Field-Supplied Disconnect Switch Location Mounting Bracket for Disconnect Switch (Field Supplied) Wiring Entry Control Box Access (See Detail “B”) Disconnect Switch Location and Motor Access Panel for Unit with “Belt-Drive” Option FIGURE 7 - DISCONNECT/BLOWER ACCESS LOCATION TABLE 28: UTILITIES ENTRY TABLE 29: MINIMUM CLEARANCES...
  • Page 29: Typical Applications

    254595-YTG-C-0308 FIGURE 8 - TYPICAL APPLICATIONS Johnson Controls Unitary Products...
  • Page 30: Four And Six Point Loading

    254595-YTG-C-0308 BACK OF UNIT BACK OF UNIT APPROXIMATE APPROXIMATE CENTER OF GRAVITY CENTER OF GRAVITY CONDENSER COIL CONDENSER COIL END OF UNIT END OF UNIT FRONT OF UNIT FRONT OF UNIT FIGURE 9 - FOUR AND SIX POINT LOADING TABLE 30: BQ 4 POINT LOADS WEIGHT DISTRIBUTION UNIT TOTAL BQ036...
  • Page 31: Guide Specifications

    All units GENERAL have long lasting powder paint cabinets with 750 hour salt Units shall be manufactured by York International Unitary spray test approval under ASTMB117 procedures. All models Products Group in an ISO 9001 certified facility.
  • Page 32 254595-YTG-C-0308 used in the furnace compartment and be fastened with ridged Refrigerant Circuit and Refrigerant Safety Components shall fasteners to prevent insulation from entering the air stream. include: Cabinet panels shall be “large” size, easily removable for ser- Independent fixed-orifice expansion devices. vicing and maintenance.
  • Page 33 254595-YTG-C-0308 service. Units with Electric Heating shall be wired for a single • MOTORIZED OUTDOOR AIR DAMPERS - Outdoor air point power supply with branch circuit fusing (where dampers are positioned by a 2-position, spring-return required). damper actuator. The maximum leakage rate for the out- door air intake dampers shall not exceed 2% when UNIT OPERATING CHARACTERISTICS dampers are fully closed and operating against a pres-...
  • Page 34 254595-YTG-C-0308 ® • BAS CONTROLS (Simplicity INTELLI-Comfort™, • BOTTOM DRAIN CONNECTION CPC, JOHNSON, HONEYWELL, NOVAR) • 2" PLEATED FILTERS • BAS READY ECONOMIZER (2 - 10 V. D. C. • DISCONNECT SWITCH ACTUATOR WITHOUT A CONTROLLER) • SUPPLY AIR SMOKE DETECTOR •...
  • Page 35 254595-YTG-C-0308 Johnson Controls Unitary Products...
  • Page 36 Subject to change without notice. Printed in U.S.A. 254595-YTG-C-0308 Copyright © 2008 by Johnson Controls, Inc. All rights reserved. Supersedes: 254595-YTG-B-0507 Johnson Controls Unitary Products 5005 York Drive Norman, OK 73069...

This manual is also suitable for:

Bq 060Bq 048

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